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Transcript of Distributed Systems - Kysor Warren · Distributed Scroll System Compact Scroll System Distributed...
Distributed Systems
Kysor/Warren Distributed Systems are designed to be located close to refrigerant loads (cases), reducing refrigerant line runs and substantially reducing refrigerant charge.
Kysor/Warren Distributed Systems provide significant benefits to food retail customers: ■ Up to 80% refrigerant charge reduction ■ Energy efficiency ■ Ease of installation ■ Ease of serviceability and maintenance
Our Distributed System portfolio contains four market leading platforms: ■ Distributed Scroll System (DSS) ■ Compact Scroll System (CSS) ■ Distributed Scroll Pack (DSP) ■ Outdoor Parallel Rack System (OHS, OHD, OHN, OHW)
Distributed Systems Capacity Ranges(Individual Systems)
System Type
Distributed Scroll System Compact Scroll System Distributed Scroll Pack Outdoor Systems
Com
mon
App
licat
ions
■ Behind interior store wall ■ Back walkways or hallways ■ Store mezzanine ■ Retrofits/remodels ■ Small back rooms or closets ■ Traditional machine rooms
■ On top of walk-in coolers/freezers
■ Spaces with limited height clearance
■ Traditional machine rooms
■ On top of roof ■ Retrofits/remodels
■ OHW/OHN - outdoors, ground mounted
■ OHD/OHS - outdoors, roof mounted
DSS CSS DSP
Low end of capacityTop end of capacity
Low end of capacity
Top end of capacity
Low end of capacity
Top end of capacity
LOW TEMPERATURE 50,700 BTUH 170,900 BTUH 50,700 BTUH 425,800 BTUH 44,367 BTUH 78,959 BTUH
MEDIUM TEMPERATURE 92,600 BTUH 355,900 BTUH 92,600 BTUH 845,000 BTUH 47,554 BTUH 128,847 BTUH
Typical Applications
About Kysor/Warren
Kysor/Warren, a brand of Heatcraft Worldwide Refrigeration, has been creating solutions with customers for over 125 years. Built on a tradition of excellence, we are proud of our commercial refrigeration products, services and commitment to our customers. Solutions that help our customers achieve their goals for sustainability, profitability and compete in today’s changing commercial refrigeration marketplace.
We provide unparalleled customer service and are on the leading edge of technology in the manufacture of frozen and medium temp display merchandisers, mechanical refrigeration systems and remote mechanical and electrical houses.
Our core values are fundamental to our success, building relationships and creating solutions for our customers. These values define who we are and set us apart from our competition.
OHS OHD OHN OHW
Low end of capacity
Top end of capacity
Low end of capacity
Top end of capacity
Low end of capacity
Top end of capacity
Low end of capacity
Top end of capacity
LOW TEMPERATURE 80,100 BTUH 325,600 BTUH 80,100 BTUH 407,000 BTUH 80,100 BTUH 570,000 BTUH 80,100 BTUH 734,800 BTUH
MEDIUM TEMPERATURE 237,900 BTUH 700,000 BTUH 237,900 BTUH 875,000 BTUH 237,900 BTUH 972,000 BTUH 237,900 BTUH 1,070,000 BTUH
ASSUMPTIONS:-LOW TEMPERATURE: 100°F AMBIENT/110 SCT/-20 SST/50°F SUBCOOLING (LT LOW END IS NON-SUBCOOLED)-MEDIUM TEMPERATURE: 100°F AMBIENT/115 SCT/20 SST/ NON-SUBCOOLED
Distributed Scroll System Compact Scroll System Distributed Scroll System Outdoor Parallel Rack System
DISTRIBUTED SYSTEMS
Standard
Desi
gn a
nd
Cons
truc
tion
■ Galvanized steel cabinet featuring forklift cutouts for lifting; no disassembly required
■ Hinged doors on front access areas ■ Removable side doors for service access ■ Sound attenuating insulation ■ Available in 208V, 460V or 575V power input
(dependent upon compressor availability)
Com
pres
sors
and
Pip
ing ■ Up to 6 compressors
• 3 compressors of up to 6 hp each on top level• 3 compressors of up to 6 hp each OR 2
compressors of up to 15 hp each on bottom level ■ Designed for loop piping ■ High pressure Oil System (Centrifugal) ■ One suction group ■ Off-cycle defrost
Com
pone
nts ■ Front-accessible electrical panel
■ Factory mounted microprocessor rack controller, if selected, is accessible without opening the electrical box
■ Factory installed disconnect up to 200A
29.97”
78.63”
44.94”
Distributed Scroll System
Reduced Refrigerant Charge. Ease of Installation. Accessibility.The redesigned Distributed Scroll System from Kysor/Warren includes an environmentally friendly design offering reduced refrigerant charge and leak potential. The enhanced space-saving design allows for ease of installation and accessibility in one product solution for supermarkets. This innovative system significantly reduces refrigerant charge when applied near refrigeration loads.
Reduced Refrigerant Charge and Leak Potential
■ Up to a 70% reduction in refrigerant charge as compared to a traditional centralized rack system
■ Features a 35% reduction in brazed joints compared to previous models, drastically reducing the potential for leaks
Ease of Installation and Operation
■ Maximizes merchandising space by eliminating need for a machine room
■ Reduction of field braze joints means easier installation (less brazing and pipe work) and reduced leak potential
■ Additional units can be added to existing facilities
Ease of Accessibility
■ Sliding side doors allow for ease of servicing ■ Hinged front doors provide easy access to compressor and electrical components
■ Easily combined with a Kysor/Warren Condenser Assembly to provide a complete high-side refrigeration system solution
Energy Efficient Design
■ Features energy efficient Scroll compressors ■ Optimal grouping of systems to more closely match suction temperature requirements
The refrigerant reducing Distributed Scroll System is an innovative product solution from Heatcraft that significantly improves the total Life Cycle Climate Performance (LCCP) of refrigeration systems, helping our customers become better environmental stewards.
Options (Contact Factory)
Com
pres
sors
and
Pip
ing ■ Subcooler with brazed plate heat exchanger and
electronic expansion valve ■ Up to 2 suction groups ■ Electric defrost or connections for hot gas defrost ■ Horizontal receiver in lieu of compressors on
bottom rack ■ Optional auxiliary/shipped loose heat reclaim
Com
pone
nts
■ Novar, Emerson or Danfoss rack controllers
Distributed Scroll System Specifications
DSS with open cabinet
DSS - rear view
DSS Dimensional Diagrams
DISTRIBUTED SCROLL SYSTEM
Standard
Desi
gn a
nd
Cons
truc
tion
■ Unpainted Galvanized Steel Cabinet ■ Removable side doors for service access ■ Available in 208V, 460V or 575V power input
(dependent upon compressor availability)
Com
pres
sors
and
Pi
ping
■ Up to 9 scroll compressors ■ Can accommodate Loop, Branch or Circuit piping ■ High pressure Oil System (Centrifugal) ■ One suction group ■ Off-cycle defrost
Com
pone
nts ■ Front-accessible electrical panel
■ Factory mounted microprocessor rack controller, if selected, is accessible without opening the electrical box
■ Factory installed disconnect up to 200A
Options (Contact Factory)
Com
pres
sors
and
Pip
ing
■ Available with sound attenuation insulation on compressor section
■ Removable access panels ■ Subcooler with brazed plate heat exchanger and
electronic expansion valve ■ Up to 2 suction groups ■ Electric or Hot Gas defrost ■ Factory mounted receiver ■ Optional auxiliary/shipped loose heat reclaim ■ Additional electrical box ■ Piping can exit back of unit a top, back of unit at
bottom, and through the bottom of the unit ■ Mechanical subcooling
Com
pone
nts
■ Painted steel cabinet ■ Novar, Emerson or Danfoss rack controllers ■ Water or comfort heat reclaim ■ Electronic stepper regulator or mechanical suction
pressure regulators
Compact Scroll System SpecificationsCompact Scroll System
Reduced Refrigerant Charge. Ease of Installation. Accessibility.The redesigned Compact Scroll System from Kysor/Warren includes an environmentally friendly design offering reduced refrigerant charge and leak potential. The enhanced space-saving design is intended to be mounted over a walk-in box or similar structure where a low height is needed. This innovative system significantly reduces refrigerant charge when applied near refrigeration loads.
Reduced Refrigerant Charge and Leak Potential
■ Up to a 50% reduction in refrigerant charge as compared to a traditional centralized rack system
Ease of Installation and Operation
■ Maximizes merchandising space by placing refrigeration system over a walk-in or in similar space
■ Reduction of field braze joints means easier installation (less brazing and pipe work) and reduced leak potential
■ Additional units can be added to existing facilities
Ease of Accessibility
■ Can be configured with or without skin and access panels ■ Easily combined with a Kysor/Warren Condenser Assembly to provide a complete high-side refrigeration system solution
Energy Efficient Design
■ Features energy efficient Scroll compressors ■ Optimal grouping of systems to more closely match suction temperature requirements
The refrigerant reducing Compact Scroll system is an innovative product solution from Heatcraft that significantly improves the total Life Cycle Climate Performance (LCCP) of refrigeration systems, helping our customers become better environmental stewards.
CSS - front view without skin
CSS - rear view without skin
CSS Dimensional Diagrams
COMPACT SCROLL SYSTEM
Distributed Scroll Pack
Reduced Refrigerant Charge. Ease of Installation. Accessibility.The Distributed Scroll Pack from Kysor/Warren includes an environmentally friendly design offering reduced refrigerant charge and leak potential. The integrated rack/condenser package allows for ease of installation and maximum flexibility. This innovative system significantly reduces refrigerant charge when applied near refrigeration loads.
Reduced Refrigerant Charge and Leak Potential
■ Up to a 80% reduction in refrigerant charge as compared to a traditional centralized rack system
Ease of Installation and Operation
■ Maximizes merchandising space by eliminating need for a machine room
■ Reduction of field braze joints means easier installation (less brazing and pipe work) and reduced leak potential
■ Additional units can be added to existing facilities
Ease of Accessibility
■ Hinged front doors provide easy access to compressor and electrical components
■ Assembly to provide a complete high-side refrigeration system solution
Energy Efficient Design
■ Features energy efficient Scroll compressors ■ Optimal grouping of systems to more closely match suction temperature requirements
The refrigerant reducing Distributed Scroll Pak is an innovative product solution from Heatcraft that significantly improves the total Life Cycle Climate Performance (LCCP) of refrigeration systems, helping our customers become better environmental stewards.
Standard
Desi
gn a
nd
Cons
truc
tion
■ Painted steel cabinet ■ Hinged doors on front access areas ■ Available in 208V, 460V or 575V power input
(dependent upon compressor availability)
Com
pres
sors
and
Pip
ing
■ Up to three 6hp scroll compressors ■ One suction group ■ Off-cycle defrost
Com
pone
nts ■ Factory installed disconnect up to 200A
Options (Contact Factory)
Com
pres
sors
and
Pi
ping
■ Electric defrost or connections for defrost ■ Optional auxiliary/shipped loose heat reclaim ■ Available with piping terminations through bottom
or out end of unit
Com
pone
nts ■ Novar, Emerson or Danfoss rack controllers
Distributed Scroll Pack Specifications
DSP - exterior view
DSP - open doors
DSP Dimensional Diagrams
DISTRIBUTED SCROLL PACK
OHD/OHS/OHN/OHW Outdoor Parallel Rack Systems
Reduced Refrigerant Charge. Ease of Installation. Accessibility.The Outdoor Parallel Rack Systems product offering can be configured to very effectively serve as a distributed system. Kysor/Warren offers outdoor systems which can be configured with a condenser beside (OHD/OHS) or on top (OHN/OHW) of the compressorized compartment. The unit can be ground mounted or strategically mounted on the store roof to minimize the length of tubing runs; therefore, reducing installation and refrigerant costs.
Reduced Refrigerant Charge and Leak Potential
■ Up to a 40% reduction in refrigerant charge as compared to a traditional centralized rack system when close coupled to refrigeration load
Ease of Installation and Operation
■ Maximizes merchandising space by eliminating need for a machine room
■ Reduction of field braze joints means easier installation (less brazing and pipe work) and reduced leak potential
■ Additional units can be added to existing facilities
Ease of Accessibility
■ Easily combined with a Bohn™ Air-Cooled Condenser to provide a complete high-side refrigeration system solution
2.06”47.19”
2.06”
Standard
Desi
gn a
nd
Cons
truc
tion
■ Available in 208V, 460V or 575V power input (dependent upon compressor availability)
■ Available in single wide (OHS) or double-wide (OHD/OHW) configuration
Com
pres
sors
and
Pip
ing
■ Available with single or split suction groups ■ Off-cycle defrost ■ Piping terminations outside of unit (OHN/OHW) ■ Piping terminations out bottom of unit (OHD/OHS)
OHS: up to 6 scroll or 4 semi-hermetic compressorsOHD: up to 7 scroll or 5 semi-hermetic compressorsOHW: up to 14 scroll or 12 semi-hermetic compressors
OHD/OHS
OHN/OHW
4.63”
92.63”
A B
109” 116”
125” 132”
155” 162”
182” 189”
207” 214”
240” 247”
Dimension (inches) OHS OHD
Width (W) 50” 88”
Height (H) 59.06” 59.06”
Length (L) - add 24 for hot water heat exchanger
288” (2 Fans) 288” (4 Fans)
345” (3 Fans) 345” (6 Fans)
400” (4 Fans) 400” (8 Fans)
Options (Contact Factory)
Com
pres
sors
and
Pip
ing ■ Electric defrost or connections for hot gas defrost
■ Optional integrated hot water heat exchanger ■ Available with Loop or individual circuit piping ■ Heated receiver (OHD/OHS) ■ Sound abating insulation (OHD/OHS)
Com
pone
nts ■ Novar, Emerson or Danfoss rack controllers
OHD/OHS/OHN/OHW
OHD/OHS Dimensional Diagrams
OHN/OHW Dimensional Diagrams
OUTDOOR PARALLEL RACK SYSTEMS