DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components...

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DishDrawer™ Ph 7 Instructor:

Transcript of DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components...

Page 1: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

DishDrawer™ Ph 7

Instructor:

Page 2: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Menu

Single Integrated

Models & Product Codes Components

Installation Videos

Review

Diagnostics

Page 3: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Models & Product CodesStandard Double ModelsDD24DCW7 Double, Classic White - 88636DD24DCX7 Double, Classic Brushed Stainless Steel - 88637 DD24DI7 Double , Integrated - 88639DD24DCB7 Double, Classic Black - 88641DD24DDFX7 Double, Designer, Brushed Stainless - 88642

Standard Single ModelsDD24SCW7 Single, Classic White - 88629DD24SCX7 Single, Classic Brushed Stainless Steel - 88630DD24SI7 Single , Integrated - 88632DD24SCB7 Single, Classic Black - 88634DD24SDFX7 Single, Designer, Brushed Stainless - 88635

Tall Tub Double ModelsDD24DDFTX7 Double Designer, Brushed Stainless, Tall Tub - 88620DD24DTI7 Double Integrated, Tall Tub - 88622DD24DCTX7 Double, Classic, Brushed Stainless, Tall Tub - 88626DD24DCHTX7 Double, Classic, Brushed Stainless, Water Softener - 88638DD24DHTI7 Double, Integrated, Water Softener - 88640DD24DCTW7 Double, Tall Tub, Classic White - 88628DD24DCTB7 Double, Tall Tub, Classic Black - 88624

Tall Tub Single ModelsDD24SDFTX7 Single, Designer, Tall Tub, Brushed Stainless - 88621DD24STI7 Single, Integrated, Tall Tub - 88623DD24SCHTX7 Single, Classic, Tall Tub, Brushed Stainless Steel - 88631DD24SCTW7 Single, Tall Tub, Classic White - 88643DD24SCTB7 Single, Tall Tub, Classic Black - 88625DD24SHTI7 Single, Integrated, Water Softener, Tall Tub - 88633DD24SCTX7 Single, Classic, Tall Tub, Brushed Stainless, - 88627

Using the Product Code is a more accurate way to order parts and look up service manuals. It is a 5 digit code, specific to that version of the model.

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Page 4: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Components

Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Key Components that ARE NOT interchangeable with previous models:

All DishDrawers DD603-DD24

DD603

DD605 DD24

• Lids

• Actuators

• Spray Arms

Both• Rotor• Stator• Heater Plate

• Rotor• Mains Filter Board• Heater Plate

• Chassis Module

• Stator

• Controller• Controller, Ph. 6

• Controller, Ph. 7

• Controller

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Page 5: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Components

Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 6: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

ControllerDrying FanRinse Aid &

Detergent Dispenser

Handle/Display

Front Panel

Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 7: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Handle/Display

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Back of controlHousing Wedge

LCD Board Housing

Harness

Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 8: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Controller/Light Pipes

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 9: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Detergent and Rinse Aid Dispenser

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Old Design

New Design

Page 10: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Drying Fan

Flap Valve

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 11: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Badge Isolator & Wireless Receiver

Badge Isolator Wireless Receiver

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Only On Integrated models

Page 12: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Inside of Tub

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Rack & Silverware

Basket

Touch Switches

Rotor & Heater Plate

Filter Plate & Spray Arm

Lift back of rack out first to remove

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Touch Switches

Program/Advance

Standard Control

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Eco1248

“U” code

Fault Codes

1 + 8 = 9 E9

Page 14: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Rack & Silverware Basket

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 15: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Filter Plate & Spray Arm

Strainer Hood

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp. Sluicing jets

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Rotor/Heater Plate

Gravity Fuse

PCB w/Thermistor Locknut

Heater Plate

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

“Land”

“O”-ring

Old DD603 sump area

DD605 & DD24 sump area

Page 17: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Bottom of Tub

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Stator/Hall Sensor

Page 18: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Stator/Hall Sensor (RPS)

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 19: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Cabinet Components

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Mains Filter Board (Chassis Module)

Lid Components

Link Supports

The Service Summary is now located behind the top drawer.

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Lid Components

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Lid

Yokes Actuator

Actuator slides off of rails

Unplugs right at actuator

Actuator connects to Yokes

Yoke Extender for Tall Drawer

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Mains Filter Board/Inlet Valve

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Flood Sensor

Cover

Mains Filter (Chassis Module)

Inlet Valve

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Link Support

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Front Panel

Inside of Tub

Bottom of Tub

Cabinet Comp.

Page 23: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Single Integrated DishDrawer

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Changes & Benefits – Remote Control

Double remote, Single has one

button.

Kitchen industry wanted seamless integration, with no badge.

“Play”Eco OptionProgram/Advance

Change in user interface

White dot indicates no contact with water. Red dot indicates exposure to water.

Exposure to water indicator

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Pairing The Remote & Wireless Receiver

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Transmit LED

indicator

Top Tub start button on doubles.

Single tub start button on singles

Battery Level LED Indicator

Bottom Tub start button on doubles

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Gapless Door & Single Venting

Venting Solution for Singles, vent through Kick-strip

(No, water does not pool here, due to higher fan speed and the insulated vent hose)

ManifoldDuct Hose Elbow

Only on:

All Integrated Singles, Tall Designer Singles (DD36, DD24)

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Page 27: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Gapless Door Adjustment

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Cycle Profiles

• Pre-Wash cycles have been removed in all cycles to better accommodate the use of tablet detergents.

On Integrated models 4 things are done to

reduce moisture at the exhaust:

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1. The final rinse temperature is reduced

2. There is a 30 minute dwell period before the drying fan comes on.

3. The drying fan blows faster

4. The vent hose is insulated.

Page 29: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Diagnostics

4 Key Steps to Diagnosing Problems

1. Talk to the customer.

2. Check for fault codes.

3. Test Components in Hardware Output.

4. Check Resistance of Components at Controller.

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Diagnostics – Fault History

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LockPower Start/Pause

LOCK and the START/PAUSE

START/PAUSE button, which will then display (3 seconds each) the following: Current Fault Current Fault sub code Previous Fault Previous Fault sub code

Page 31: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Diagnostics - Hardware Output

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Enter Diagnostics

Press Power Button

“Start/Pause” to scroll

Backlight Heater Lid Motors Detergent Diverter Fill Valve

Rotor – Wash Mode Rotor- Drain Mode Rinse Aid Dispenser Drying Fan LED Light

Water Softener Diverter Water Softener Brine Pump Water Softener Brine Valve Current Water Temperature Controller Rail Voltage

“Lock” to energize.

“Bubbles” indicate the

component is “on”

Rinse Aid pump used as valve

Page 32: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Diagnostics – Testing Components8 main components can be tested right at the controller.

Temperature Sensor – Power Harness – Contacts 1 & 2: 12 k Ohms @ 68°F

Element – Power Harness and plug – Contact 6 & Neutral on plug: 24 Ohms +/- 3

Dropper Resistor – Power Harness – Contacts 4 & 5: 24 Ohms +/- 3

Motor Phases – Motor Harness – Contacts 1 & 2, 2 & 3, 1& 3: 16 Ohms phase to phase.

Lid Motors – Chassis Harness – Contacts 6 & 7, 8 & 9: Check if open or short circuit

Fill Valve – Chassis Harness – Contact 10 & 11: 65 Ohms

Detergent Diverter/ Rinse Aid – Dispenser Harness – Contacts 1 & 2, 3 & 4: 65 Ohm +/- 10

Fan – Fan Harness – Contacts 3 & 4: Check if open or short circuit ®

Page 33: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Diagnostics – Fault/Error Codes

E2

E1

E3

E4

E6

E7

E9

U1

U4

E5

E8

EC

U6

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Installation

Page 34: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E1 - Rinse LED

The flood sensor in the base has been activated for more than 20 seconds.

Possible Causes:• Lid not closing• Overfilling• Foaming• Not draining• Lid seal damage• Dispenser or water softener seals leaking• Damaged water inlet or drain hoses• Leaking heater plate or motor seals, or drain o-ring seals• Yoke jammed or broken• Inlet hose to inlet valve connection loose• Inlet valve body leak• Heater plate damaged (chipped enamel)

• Dry E1 - PCB mains filter, harness or connectors, electronic controller.

Fault Menu ®

Page 35: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E2 - Delicate LED

The controller has not sensed the motor rotating

• Foreign object has jammed the rotor• The rotor has failed• hall sensor or wiring fault at the hall sensor or controller.• The hall sensor has failed• Motor stator winding or connection open circuit.• The electronic controller has failed. • PCB mains filter has failed.

Sub Codes:01 - Rinse & Eco LED - Motor not rotating -Obstruction in motor rotor housing, Rotor seized, Hall sensor02 - Delicate & Eco LED - Motor drawing too much current-Short in motor winding, Hall sensor03 – Delicate, Rinse & Eco LED - Motor not drawing enough current-Open circuit winding, harness connection, Motor rotor correctly installed

Fault Menu ®

Page 36: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E3 - Fast LED

The water temperature has been sensed as greater than 85°C (185°F)

• The incoming water is greater than 85°C (185°F)• The element has failed closed circuit• The temperature sensor on the heater plate has failed.• The electronic controller has failed

Sub Codes:01 - Rinse & Eco LED - Over Temperature - Temperature sensor

Fault Menu ®

Page 37: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E4 - Fast LED

No temperature increase has been sensed for about 4 hours while element is on.

• The element is not connected• The element is failed open circuit• The temperature sensor has failed• The electronic controller has failed

Sub Codes:01 - Rinse & Eco LED – Element time out- Element track faulty02 - Delicate & Eco LED – Dropper resistor open circuit- Dropper resistor open circuit

Fault Menu ®

Page 38: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E5 - Fast & Rinse LED’s

Lid motor current too high during start

• The lid is jammed up or down• The electronic controller has failed

Sub Codes:01 - Rinse & Eco LED – Not starting - Wiring to lid motor, obstruction, Controller02 - Delicate & Eco LED – No current- Open circuit lid motor04 – Fast & Eco LED – Not stalling- Controller, Obstruction, Wiring

Fault Menu ®

Page 39: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E6 - Fast & Delicate LED’s

Fan fault

• Check fan harness connector• Check if fan open or short circuit(Test fan in Hardware Output. If tone occurs, replace the fan.)• The electronic controller has failed

Sub Codes:02 - Delicate & Eco LED – Under current- Open circuit fan motor, wiring03 – Delicate, Rinse & Eco LED – Over current-Short circuit fan motor, seized fan

Fault Menu ®

Page 40: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E7 - Fast, Delicate & Rinse LED’s

Detergent diverter fault

• Check harness connections• Coil is open circuit• Coil is short circuit• The electronic controller has failed

Sub Codes:02 - Delicate & Eco LED – Under current- Wiring to detergent diverter valve, open circuit03 – Delicate, Rinse & Eco LED – Over current- Short circuit coil

Fault Menu ®

Page 41: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E8 - Normal LED

Solenoid fault

• Check the harness connections at each solenoid• Coil is open circuit• Coil is short circuit

Sub Codes:02 - Delicate & Eco LED – Under current- Wiring to solenoid, open circuit coil03 – Delicate, Rinse & Eco LED – Over current- Short circuit coil, wiring to coil or controller

Fault Menu ®

Page 42: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

E9 - Normal & Rinse LED

Microcontroller fault

• Badge isolator ( if present)• Detergent diverter valve• Check harness connections• MFB• Controller

Sub Codes:04 – Fast & Eco LED’s – ADC error - Badge isolator, controller05 – Fast, Rinse & Eco LED’s – PSU over voltage- Harness connections, Corroded connection at controller, Detergent diverter coil06 – Fast, Delicate & Eco LED’s – EE/12C/software reset- Controller07 – Fast, Delicate, Rinse & Eco LED’s – PSU crowbar- Check all component terminals for damage caused by corrosion, Controller & MFB

Fault Menu ®

Page 43: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

EC - Normal & Fast LED’s

Communications error

• Harness connections between the MFB and controller• MFB• Faulty top controller• Faulty bottom controller

Fault Menu ®

Page 44: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

U1 - Heavy & Rinse LED’s

Water Supply

• Water turned off• Insufficient water supply pressure• Blocked water softener filter (if fitted)• Spilt rinse aid causing over foam in tub• Incorrect detergent being used• Motor rotor• The machine is siphoning• Inlet valve has failed• Controller

Fault Menu ®

Page 45: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

U4 - Heavy & Fast LED’s

Other tub is faulting

• The other tub has a fault which is preventing operation of that tub.• No repair is required to the tub showing a U4.

Fault Menu ®

Page 46: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

U6 - Heavy, Fast & Delicate LED’s

Spray arm not detected

• Spray arm not sitting on rotor• Insufficient water pressure

Fault Menu ®

Page 47: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Installation

Page 48: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Installation

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Page 49: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Installation – Bad Installs

If an extension is required, extension kit 525798 must be used, not connecting a garden hose to the “Y” connector, as seen here!

This one was drained through the floor with no hi-loop and the “Y” connector was folded over. Complaint? Not draining….

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Page 50: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

VideosDiagnostic Changes

Wireless Diagnostics

Diagnostics

Component Testing

Integrated Installation

Page 51: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Videos – DishDrawer Diagnostics

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Diagnostic Changes

Wireless Diagnostics

Diagnostics

Component Testing

Integrated Installation

Page 52: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Videos – Component Testing

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Diagnostic Changes

Wireless Diagnostics

Diagnostics

Component Testing

Integrated Installation

Page 53: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Videos – Ph 7 Diagnostic Changes

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Diagnostic Changes

Wireless Diagnostics

Diagnostics

Component Testing

Integrated Installation

Page 54: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Videos – Wireless Badge Model Diagnostics

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Diagnostic Changes

Wireless Diagnostics

Diagnostics

Component Testing

Integrated Installation

Page 55: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Videos – Integrated Installation

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Diagnostic Changes

Wireless Diagnostics

Diagnostics

Component Testing

Integrated Installation

Page 56: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

ReviewComponents

Diagnostics

Installation

Page 57: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Components Review1. How can you tell the difference between a badge isolator and a wireless receiver?

2. Does the lid actuator still plug into the mains filter board on the Ph 7 models?

3. Is the same Controller used in all DishDrawers?

4. How does the DishDrawer know when a drawer is opened or closed?

5. What is the most important number to use when ordering parts?

The wireless receiver has the part number showing on the single label.

No, but it can be unplugged right at the motor.

No. The Controllers are distinct to each model. Use the product code to order.

The Product Code, which is a 5 digit number, specific to that particular version of the model.

An infrared light is transmitted from the controller though the light pipe on the side of the tub, through a prism mounted in the chassis trim, then back through the other light pipe to the receiver

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Page 58: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Diagnostics Review1. How do you enter Diagnostics on a Ph 7 DishDrawer with an LCD display?

2. What are 3 key changes to Ph 7 Diagnostics?

3. What does an E9 fault indicate?

4. Which components can be tested right at the controller?

5. What cycle should be run after any repair?

The same as on previous models; with the Drawer off, Press and hold the “Lock” button and then the “Start/Pause” button until all the icons appear.

“F” codes are now “E” codes, Sub codes have been added and audible alerts when testing a faulty component in Hardware Output.

It is a microcontroller fault, usually related to the badge isolator, detergent diverter or harness, mains filter board, or the main controller.

The element components, both lid motors, detergent diverter and rinse aid pump, fill valve, fan, and all phases of the motor

The Fast Cycle, which tests the lid motors, fill valve, detergent diverter, wash motor, element, drain motor and drying fan.

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Page 59: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

Installation Review1. What problems can occur because of a DishDrawer not being installed properly?

2. What must the minimum height of the high-loop be?

3. What is the minimum amount of screws that must be used to fasten the DishDrawer?

4. Can the drain line be extended?

5. What 4 things prevent excess moisture from being exhausted from integrated models?

Wash problems, Leaking, Draining, Drawer closure, and many more.

The high-loop must be a minimum of 29 1/2 “ from the floor.

At least two screws on one side.

Yes, but part # 525798 must be used.

1. Final rinse temp reduced. 2. 30 minute pause before fan comes on. 3. Higher fan speed. 4. Insulated vent hose.

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Page 60: DishDrawer ™ Ph 7 Instructor:. Menu Single Integrated Models & Product Codes Components Installation Videos Review Diagnostics.

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