Dira-Green concept Partnership: DIRA-GREEN is a cooperative project in the EU's Seventh Framework...

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Dira-Green concept Partnership: Manipulator Conveyer belt Lead Cham ber Source Detector Sintering furnace Powder compaction press Partstobe inspected Goodparts tobe sintered DIRA-GREEN is a cooperative project in the EU's Seventh Framework Programme, in the 'Research for SME Association' call. The DIRA-GREEN project (Contract no.286803) started on 1st October 2011 with participation of 13 partners from 7 European countries. „Enable the powder metallurgy process to expand to new markets with more reliable parts and lower manufacturing costs through the inspection of green parts” Overview European Powder Metallurgy SMEs are having difficulty being competitive in producing high quality, cost-efficient parts, especially for applications with demanding mechanical properties. DIRA-GREEN project is aimed to develop an effective non- destructive technique using Digital Radiography, enabling online quality assurance of ‘green parts’, by monitoring porosity, and identifying microscopic cracks. Objectives To create a unique inspection tool prototype for control of defects in ‘green parts’ that is: reliable (resolution of 1% in density, and flaws of 0.5 mm – the accuracy required by the industry according to EPMA), low cost (price to be below €100.000), cost effective (avoiding defected part sintering saves resources and material) rapid (seven parts per minute), easy to use (automated), Benefits The availability detecting ‘green part’ defects would result in increasing of European P/M SMEs’ competitiveness, by cost reduction and improvement of powder metallurgy parts reliability. "The research leading to this project has received funding from the European Union's Seventh Framework Programme managed by REA-Research Executive Agency ([FP7/2007-2013) under grant agreement no 286803". Participant organisation name Count ry MFKK MFKK Invention and research center services Ltd. (MFKK) HU EPMA EPMA EUROPEAN POWDER METALLURGY ASSOCIATION AISBL BE AIPnD AIPnD Associazione Italiana Prove Non Distruttive IT ALTA ALTA LAB SRL IT GAMMA GAMMATEC GEORG SCHLIEPER INGENIEURBURO GAMMATEC DE TOZ TOZ TOZMETAL TICARET VE SANAYI.A.S TR MIMI MIMI MIMITALIA srl. IT SINTER SINTER PRES SL SP TPMA TPMA Turkish Powder Metallurgy Association TR TWI TWI LIMITED UK EGE EGE INOVEGE ARASTIRMA GELISTIRME PROJE DANISMANLIK SANAYI VE TICARET LIMITED SIRKETI TR IFU IfU GmbH Privates Institut für Umweltanalysen DE UBRUN UBRUN BRUNEL UNIVERSITY UK

Transcript of Dira-Green concept Partnership: DIRA-GREEN is a cooperative project in the EU's Seventh Framework...

Page 1: Dira-Green concept Partnership: DIRA-GREEN is a cooperative project in the EU's Seventh Framework Programme, in the 'Research for SME Association' call.

Dira-Green concept

Partnership:

Manipulator Conveyer belt

Lead Chamber

Source

Detector

Sintering furnace

Powder compaction press

Parts to be inspected

Good parts to be

sintered

DIRA-GREEN is a cooperative project in the EU's Seventh Framework Programme, in the 'Research for SME Association' call. The DIRA-GREEN project (Contract no.286803) started on 1st October 2011 with participation of 13 partners from 7 European countries.

„Enable the powder metallurgy process to expand to new markets with more reliable parts and lower manufacturing costs through the inspection of green parts”

OverviewEuropean Powder Metallurgy SMEs are having difficulty being competitive in producing high quality, cost-efficient parts, especially for applications with demanding mechanical properties.DIRA-GREEN project is aimed to develop an effective non-destructive technique using Digital Radiography, enabling online quality assurance of ‘green parts’, by monitoring porosity, and identifying microscopic cracks. 

ObjectivesTo create a unique inspection tool prototype for control of defects in ‘green parts’ that is:•reliable (resolution of 1% in density, and flaws of 0.5 mm – the accuracy required by the industry according to EPMA), •low cost (price to be below €100.000),•cost effective (avoiding defected part sintering saves resources and material)•rapid (seven parts per minute), •easy to use (automated),

Benefits The availability detecting ‘green part’ defects would result in increasing of European P/M SMEs’ competitiveness, by cost reduction and improvement of powder metallurgy parts reliability.

"The research leading to this project has received funding from the European Union's Seventh Framework Programme managed by REA-Research Executive Agency ([FP7/2007-2013) under grant agreement no 286803".

Participant organisation nameCountr

y

MFKK MFKK Invention and research center services Ltd. (MFKK) HU

EPMA EPMA EUROPEAN POWDER METALLURGY ASSOCIATION AISBL BE

AIPnD AIPnD Associazione Italiana Prove Non Distruttive IT

ALTA ALTA LAB SRL IT

GAMMA

GAMMATEC GEORG SCHLIEPER INGENIEURBURO GAMMATEC DE

TOZ TOZ TOZMETAL TICARET VE SANAYI.A.S TR

MIMI MIMI MIMITALIA srl. IT

SINTER SINTER PRES SL SP

TPMA TPMA Turkish Powder Metallurgy Association TR

TWI TWI LIMITED UK

EGEEGE INOVEGE ARASTIRMA GELISTIRME PROJE DANISMANLIK SANAYI VE TICARET LIMITED SIRKETI

TR

IFU IfU GmbH Privates Institut für Umweltanalysen DE

UBRUN UBRUN BRUNEL UNIVERSITY UK

Page 2: Dira-Green concept Partnership: DIRA-GREEN is a cooperative project in the EU's Seventh Framework Programme, in the 'Research for SME Association' call.

Dira-Green concept

Partnership:

Manipulator Conveyer belt

Lead Chamber

Source

Detector

Sintering furnace

Powder compaction press

Parts to be inspected

Good parts to be

sintered

DIRA-GREEN is a cooperative project in the EU's Seventh Framework Programme, in the 'Research for SME Association' call. The DIRA-GREEN project (Contract no.286803) started on 1st October 2011 with participation of 13 partners from 7 European countries.

„Enable the powder metallurgy process to expand to new markets with more reliable parts and lower manufacturing costs through the inspection of green parts”

OverviewEuropean Powder Metallurgy SMEs are having difficulty being competitive in producing high quality, cost-efficient parts, especially for applications with demanding mechanical properties.DIRA-GREEN project is aimed to develop an effective non-destructive technique using Digital Radiography, enabling online quality assurance of ‘green parts’, by monitoring porosity, and identifying microscopic cracks. 

ObjectivesTo create a unique inspection tool prototype for control of defects in ‘green parts’ that is:•reliable (resolution of 1% in density, and flaws of 0.5 mm – the accuracy required by the industry according to EPMA), •low cost (price to be below €100.000),•cost effective (avoiding defected part sintering saves resources and material)•rapid (seven parts per minute), •easy to use (automated),

Benefits The availability detecting ‘green part’ defects would result in increasing of European P/M SMEs’ competitiveness, by cost reduction and improvement of powder metallurgy parts reliability.

"The research leading to this project has received funding from the European Union's Seventh Framework Programme managed by REA-Research Executive Agency ([FP7/2007-2013) under grant agreement no 286803".

Participant organisation name Country

MFKK Invention and research center services Ltd. HU

EPMA EUROPEAN POWDER METALLURGY ASSOCIATION AISBL BE

AIPnD Associazione Italiana Prove Non Distruttive IT

ALTA LAB SRL IT

GAMMATEC GEORG SCHLIEPER INGENIEURBURO GAMMATEC DE

TOZ TOZMETAL TICARET VE SANAYI.A.S TR

MIMI MIMITALIA srl. IT

SINTER PRES SL SP

TPMA Turkish Powder Metallurgy Association TR

TWI LIMITED UK

EGE INOVEGE ARASTIRMA GELISTIRME PROJE DANISMANLIK SANAYI VE TICARET LIMITED SIRKETI

TR

IfU GmbH Privates Institut für Umweltanalysen DE

UBRUN BRUNEL UNIVERSITY UK