6” (150mm) high, 2.6” (65mm) above top of roller

Allows lateral shifting3.15” (80mm) high,

0.16” (5mm) below top of roller

6”/6” (150mm/150mm)3.15”/6” (80mm/150mm)6”/3.15” (150mm/80mm)

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

6” (150mm) extrusion

3.15” (80mm) extrusion

Combination of frame heights left/right

Dimensions

Side frame

Width (BF)

Module length (L)

Zone lengths (ZL)

Module width (TW)

Roller pitch (P)

Side frame (SF)

Side guide (SG)

12”, 16”, 20”, 24”, 30”, 36”

ZL x number of zones

12”, 18”, 24”, 30”, 36”, 48”, 60”

BF + 4.33”

2”/ 3” (50mm/75mm), 4” (100mm)

3.15”/6” (80mm/150mm)

2.6” (65mm) with 6” frame Rollers .16” (5mm) higher than frame with 3.15” (80mm) frame

Dimensions

© 2015 Interroll 1

Product Information04/2015

Interroll IntelliveyorZero pressure accumulationRoller Conveyor from the originator of 24VDC RollerDrive

2

Interroll Intelliveyor RM 5504

© 2015 Interroll 3

Interroll Intelliveyor

Intelliveyor RM 5504

Intelliveyor Curve RM 5530

Intelliveyor Merge RM 5550

Intelliveyor 45° Diverter RM 5545

Intelliveyor 90° Transfer RM 5591

Accessories

Contents

4

4

6

8

10

12

14

Interroll Conveyor Line modules are used for the transportation of small, light and heavy products. Using Interroll Conveyor line modules, a conveyor system or machine manufacturer can concentrate on more important tasks such as system integration, controls, installation and commissioning thus saving time and money.

O-ring PolyVee belt

O-ring PolyVee belt

4

Interroll Intelliveyor RM 5504

© 2015 Interroll 5

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

6” (150mm) high, 2.6” (65mm) above top of roller

Allows lateral shifting3.15” (80mm) high,

0.16” (5mm) below top of roller

3.15”/3.15” (80mm/80mm)6”/6” (150mm/150mm)

3.15”/6” (80mm/150mm)6”/3.15” (150mm/80mm)

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

6” (150mm) extrusion

3.15” (80mm) extrusion

Combination of frame heights left/right

Dimensions

Side frame

Dimensions

Width (BF)

Module length (L)

Zone lengths (ZL)

Module width (TW)

Roller pitch (P)

Side frame (SF)

Side guide (SG)

12”, 16”, 20”, 24”, 30”, 36”

ZL x number of zones up to 120” long

12”, 18”, 24”, 30”, 36”, 48”, 60”

BF + 4.33”

2”/ 3” (50mm/75mm), 4” (100mm)

3.15”/6” (80mm/150mm)

2.6” (65mm) with 6” frame Rollers .16” (5mm) higher than frame with 3.15” (80mm) frame

Technical Data

Max. load capacity per zone

Max. electrical power per zone

Conveyor speed

Incline/decline

Ambient temperature

Roller type

Roller diameter

Roller material

Max. number of rollers per zone

Rated voltage

Drive medium

Torque transmission

175 lb (80 kg)

Interroll Series 3500

PolyVee belt

20

Interroll Intelliveyor RM 5504

Product FeaturesEach zone is driven by a RollerDrive that is connected to idler rollers via O-ring or PolyVee belts.

Product benefitsThe internal control of the roller conveyor ensures transport of unit loads with zero pressure accumulation.

General technical data

Roller

Drive

110 lb (50 kg)

Interroll Series 1700

3/16” O-ring

11

50 watts

20 to 250 ft/min (0.1 to 1.2 m/s)

Suitable without coated rollers

+40 to +105 °F (+5 to +40 °C)

1.9”

Galvanized carbon steel

O-ring PolyVee belt

24VDC

Roller-to-roller

6

Interroll Intelliveyor RM 5504

© 2015 Interroll 7

6” (150mm) high, 2.6” (65mm) above top of roller

6”/6” (150mm/150mm)

150 656” (150mm) extrusion

Dimensions

Side frame

Dimensions

Width (BF)

Module width (TW)

Angle ( )

Roller pitch, external (P)

Roller pitch, internal (Pi)

Side frame (SF)

Side guide (SG)

12”, 16”, 20”, 24”, 30”, 36”

BF + 4.33” (110mm)

30°/45°/60°/90°

~0.003” (~0.087mm) x BF + Pi

~2.83” (~72mm)

6” (150mm)

2.6” (65mm)

Technical Data

Max. load capacity per zone

Conveyor speed

Incline/decline

Ambient temperature

175 lb (80 kg)

Interroll Intelliveyor Curve RM 5530

Product FeaturesThe alignment of the material is maintained using tapered rollers.

Product benefitsRoller curves change the direction of the load.

General technical data

110 lb (50 kg)

20 to 250 ft/min (0.1 to 1.2 m/s)

Not suitable

+40 to +105 °F (+5 to +40 °C)

O-ring PolyVee belt

Combination of frame heights left/right

BF 32.5” (825mm)

TW

SF

SG

BF2.17” (55mm)

½ P

½ P

i

α

P

Pi

TW = BF + 4.33” (110mm)

O-ring PolyVee belt

O-ring PolyVee belt

Roller type

Roller diameter

Roller material

Max. number of rollers per zone

Rated voltage

Max. electrical power per zone

Drive medium

Torque transmission

Interroll Series 3500KXO

PolyVee belt

Roller

Drive

Interroll Series 1700KXO

3/16” O-ring

1.9”

Galvanized carbon steel with tapered polymer sleeves

9

24VDC

50 watts

Roller-to-roller

8

Interroll Intelliveyor RM 5504

© 2015 Interroll 9

6” (150mm) high, 2.6” (65mm) above top of roller

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

6” (150mm) extrusion

Dimensions

Side frame

Dimensions

Width (BF)

Width transfer (BFT)

Max. module length (ML)

Module width (TW)

Face length (F)

Angle ( )

Roller pitch, external (P)

Side frame (SF)

Side guide (SG)

12”, 16”, 20”, 24”, 30”, 36”

12”, 16”, 20”, 24”, 30”, 36”

60” (1,510mm)

BF + 4.33” (110mm)

Varies depending on application

30°/45°

3”/4” (75mm/100mm)

6” (150mm)

2.6” (65mm)

Technical Data

Max. load capacity per zone

Conveyor speed

Incline/decline

Ambient temperature

175 lb (80 kg)

Interroll Intelliveyor Merge RM 5550

Product FeaturesThe Intelliveyor Merge is used to merge two conveyor lines together.

General technical data

110 lb (50 kg)

20 to 250 ft/min (0.1 to 1.2 m/s)

Not suitable

+40 to +105 °F (+5 to +40 °C)

O-ring PolyVee belt

Roller type

Roller diameter

Roller material

Interroll Series 3500

Roller

Interroll Series 1700

1.9”

Galvanized carbon steel

O-ring PolyVee belt

Rated voltage

Max. electrical power per zone

Drive medium

Torque transmissionPolyVee belt

Drive

3/16” O-ring

O-ring PolyVee belt

Roller-to-roller

24VDC

50 watts

SF

SG

Ø 1.9” (48.26mm)

BF

ML

BFTW

½ PP

3.0” (7

6.2mm)

BFTF

α

2.17” (55mm)

10

Interroll Intelliveyor RM 5504

© 2015 Interroll 11

Dimensions

Width (BF)

Width transfer (BFT)

Max. module length (ML)

Module width (TW)

Face length (F)

Angle ( )

Roller pitch, external (P)

Side frame (SF)

Side guide (SG)

12”, 16”, 20”, 24”, 30”, 36”

12”, 16”, 20”, 24”, 30”, 36”

60” (1,510mm)

BF + 4.33” (110mm)

Varies depending on application

45°

3”/4” (75mm/100mm)

6” (150mm)

2.6” (65mm)

6” (150mm) high, 2.6” (65mm) above top of roller

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

6” (150mm) extrusion

Dimensions

Side frame

Roller type

Roller diameter

Roller material

Interroll Series 3500

Roller

Interroll Series 1700

1.9”

Galvanized carbon steel

O-ring PolyVee belt

Rated voltage

Drive medium

Torque transmission

Drive O-ring PolyVee belt

50 watts

Roller-to-roller

50 watts

20 to 250 ft/min (0.1 to 1.2 m/s)

Not suitable

+40 to +105 °F (+5 to +40 °C)

Max. electrical power per zone

Conveyor speed

Incline/decline

Ambient temperature

Technical Data

Interroll Intelliveyor 45° Diverter RM 5545

Product FeaturesThe Intelliveyor Diverter RM 5545 diverts material that should maintain its direction of travel using pivoting rollers.

Product benefitsThis allows continuous and uninterrupted material flow.

General technical data O-ring PolyVee belt

PolyVee belt3/16” O-ring

ML

BF TWSP

SF

Ø 1.9” (48.26mm)

~ 1

4.37

” (36

5mm

)

BF

½ PP

3.0” (7

6.2mm)

2.17” (55mm)

BFTF

α

6” (150mm) extrusion

Dimensions

Side frame

12 © 2015 Interroll 13

Technical Data

General technical data O-ring PolyVee belt

Allows lateral shifting0.16” (5mm) below top of roller

3.15” (80mm) extrusion

2.6” (65mm) above top of roller

Roller type

Roller diameter

Roller material

Interroll Series 3500

Roller

Interroll Series 1700

1.9”

Galvanized carbon steel

O-ring PolyVee belt

Motor

Max. electrical power

Power transmission transfer

PolyVee belt

Drive transfer

3/16” O-ring

O-ring PolyVee belt

24VDC

24 V gear motor

50 watts

Toothed bealt T10

Roller-to-roller

50 watts

20 to 250 ft/min (0.1 to 1.2 m/s)

Not suitable

+40 to +105 °F (+5 to +40 °C)

Max. electrical power per zone

Conveyor speed

Incline/decline

Ambient temperature

Width (BF)

Transfer width (BFT)

Module length (L)

Module width (TW)

Angle ( )

Roller pitch (P)

Length of diverter (ML)

Side frame (SF)

Side guide (SG)

12”, 16”, 20”, 24”, 30”, 36”

12”, 16”, 20”, 24”, 30”, 36”

Varies depending on application

BF + 4.33” (110mm)

90°

3”/4” (75mm/100mm)

Varies depending on application

3.15”/6” (80mm/150mm)

2.6” (65mm) with 6” frame Rollers .16” (5mm) higher than frame with 3.15” (80mm) frame

Product FeaturesThe Intelliveyor 90° Transfer is a 24V DC right angle transfer that can be used both for merging and diverting.

Dimensions

InterrollIntelliveyor90° Transfer RM 5591

15065 Ø

50

230

BF40

L

BF

BFT

75

C2

TW

C1 4C 3C

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

L

BF TW

SG

Ø 1.9” (48.26mm)

BF

2.17” (55mm)½ PP

805

150 65

TW = BF + 4.33” (110mm)

SF

Rated voltage

Drive medium

Torque transmission

Drive O-ring PolyVee belt

14

Interroll Intelliveyor RM 5504

© 2015 Interroll 1514

Belted zones and curves available for smaller items or when additional friction is required

Accessories • Support legs • Lift gates• Ceiling support brackets • End caps • 24V power supply unit(s) • Photo cell kit• End stops • Transition plates• Skewed roller sections also available for product alignment

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About Interroll

Established in 1959, Interroll has grown to become the world’s leading supplier of key equipment for material handling. Whether you’re handling boxes, pallets, parcels or soft goods, no other supplier has such a compre-hensive range of solutions on offer.

This is why system integrators, OEMs and operators choose Interroll as a trusted partner for material handling installations, worldwide.

Interroll’s global reach ensures quick delivery and superior after-sale ser-vice for customers, no matter where they are. By helping increase our customers’ efficiency, we boost their competitiveness in today’s high-stress marketplace.

Interroll reserves the right to modify the technical features of its products at any time. Technical information, volumes, data and features are only rough guidelines.

© Interroll 2015

Interroll Corporation3000 Corporate DriveWilmington, NC 28405Tel: Toll Free 1-800-830-9028 or(910) 799-1100Fax (910) 799-9626us.sales@interroll.com

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