Digitalized Intelligent

Asset Performance Management

PLANT FLOOR EAM / CMMS

Proactive

Asset Life/Health

Maintenance

Real-Time & Historical

Asset Conditions

Emerging Failure Conditions,

Opportunistic Predictive Maintenance,

Opportunistic PMs, Operational Metrics,

Job Plans/ Dispatch Info, Maintenance/

Asset Performance Reports

Main

tenance

Pers

onnel

Asset Lifecycle

& Maintenance

Information

Work orders/

Schedules/

Root Cause

Updates

Proactive Work Orders

Waiting Approval

Mobile or

Web-Based

Approval of

Work Orders

Main

tenance

Superv

isor(s)

Work Order Closures

Asset Availability/Operational KPIs/

Maintenance Status Updates

Pla

nt

Superv

isor(

s)

Key Metrics’ Updates

e.g. Reduction in Unplanned

Downtime Costs, Improvement in

Return on Assets, etc.

Senio

r

Managem

ent

SYNCHRONIZE PRODUCTION & MAINTENANCE

Drive Improvement in Production Performance

by Mobility-Based Proactive Maintenance

© 2019 5G Automatika Ltd. All Rights Reserved.

Enterprise Gateway is a digitalized intelligent Asset Performance

Management platform that vertically integrates plant and enterprise

systems in real-time to optimize asset performance.

EG Sync is a smart app that uses the Enterprise Gateway platform for

automatically driving predictive & prescriptive maintenance actions in

response to dynamic plant floor events!

50%

to

80%

Unplanned

Downtime

6% to 8%

Replacement

Asset Value as

% of

Maintenance

15%Asset

Utilization

30% to

40%

Reactive

Maintenance

MAXIMIZE ASSET PERFORMANCE

Understand the “Pulse of a Machine” using

Real-Time Machine Learning & Deductive Logic

© 2019 5G Automatika Ltd. All Rights Reserved.

Preventive

PLANT FLOOR

Predictive Prescriptive Prognostic

Deductive Logic Rule

Library + Machine

Intelligence

Historical & Current

Operational, Weather & Machine Data

PUMP:

Usage has

crossed ‘X’

Hours.

BOILER:

Steam flow ROC

drop > 1.5x last

30 minute

average value.

MOTOR:

Check insulation

& unbalance if

vibration > 2x

synchronous

frequency.

COMPRESSOR:

Failure

Probability ‘P%’

in next 15 days.

ENTERPRISE

Real-Time Proactive Intervention Triggered

in EG Sync

Preventive Predictive

BOILER:

Steam flow ROC

drop > 1.5x last

30 minute

average value.

Preventive PredictivePreventive PredictivePreventive

Work

orders

Job Plans/

Schedule

Pulse of

the

Machine

Maintenance

Personnel

© 2019 5G Automatika Ltd. All Rights Reserved.

ACHIEVE PLANT RELIABILITY EXCELLENCE

Maximize Asset Reliability

using Predictive Intelligence

THE POWER OF EG SYNC:

1. Increase Mean Time Between Failures by reducing

failure rates via predictive maintenance.

2. Decrease Mean Time to Repair by facilitating real-time

collaboration between maintenance personnel and

domain experts.

3. Increase the proportion of proactive maintenance (to

70% or above) and consequently decrease costly

reactive maintenance to less than 30% of the overall

maintenance interventions.

Identify anomalies in critical

equipment condition to

generate early warnings to

avoid failures!

$60k Customer Savings,

No Downtime!

A sudden increase in

bearing temperature

triggered a Predictive

Maintenance work order

which allowed for early

detection of a coolant

leak!

Achieve significant

reductions in

unplanned downtimes

GLOBAL INDUSTRIAL EXPERIENCE

Over 750,000 Hours, 14 Countries, Leading Brands!

© 2019 5G Automatika Ltd. All Rights Reserved.

Food &

Beverage

Logistics &

Transport

Aerospace &

Automotive

Pulp &

Paper

Mining

Water/

Wastewater

Personal

Care

Oil & Gas

Agriculture

& Farming

Power

COMMON USE CASE EXAMPLES

© 2019 5G Automatika Ltd. All Rights Reserved.

1. CREATE WORK ORDERS IN EAM / CMMS ‘ON-THE-FLY’

▪ Boiler 1

▪ Chiller 2

▪ Compressor 3

▪ Pump 5

▪ Motor 7

▪ Furnace 4

Zone1 Assets

2. SMART SPARE PARTS RECONCILIATION

Spare Parts

Part

Bearing

23087

Belt

Oil

Filter

Quantity

2

10

6

Get Notified of Asset

Degradation

Review Spare Part

Inventory

Immediately Contact

Purchasing

Spare Parts

Part

Bearing

23087

Quantity

X

Initiate Reorder of

Critical Part

Reorder

3. SMART MAINTENANCE JOB PLAN COLLABORATION

W/O Info.

Job Plan

WO9876

Asset: Pump 101

Location: Line 2

Description: Pump

stopped

Priority: Medium

Type: Preventive

W/O Info.

Job Plan: WO9876

Clean Filter

Tight. Base Bolt

Lubr. Bearing

Check Motor

Current

W/O Info.

Job Plan: WO9876

Clean Filter

Tight. Base Bolt

Lubr. Bearing

Check Motor

Current

W/O Info.

Close W/O

WO9876

Asset: Pump 101

Location: Line 2

Description: Pump

stopped

Priority: Medium

Type: Preventive

Dispatch Alert View Job Plan

from EAM / CMMS

Complete Job

Plan Checklist

Update Work

Order Status

Notify Team

Motor 7 Vibration

> Threshold

Boiler 1 Temp >

180

Chiller 2 COP < 5

Zone1 Event

Work Order

Zone 1 Motor 7

WORK ORDER

DETAILS

Type

Status

Priority

Create

Modu-les

Chat

Assets

Analytics

Events

Compressor

Bearing

Deterioration

Crosses Stage 1

View Assets in

Proximity

Select

Maintenance EventCreate Work Order

in EAM/CMMS

Events

COMMON USE CASE EXAMPLES

© 2019 5G Automatika Ltd. All Rights Reserved.

4. INSTANTLY SCHEDULE ASSET METER UPDATES

Modu-les

Chat

Assets

Analytics

Events

Assets

▪ Boiler 1

▪ Chiller 2

▪ Compressor 3

▪ Pump 5

▪ Motor 7

▪ Furnace 4

Assets

Compressor 3

Update Meters

Met-ers

Schedule

Update

Compressor 3

Start Time

End Time

Frequency

Modu-les

Chat

Assets

Analytics

Events

Zone1 Assets

▪ Boiler 1

▪ Chiller 2

▪ Compressor 3

▪ Pump 5

▪ Motor 7

▪ Furnace 4

Zone1 Assets

Compressor 3

Maint. Record

Maint. Rec.

Failure

History

Compressor 3

5. INSTANTLY VIEW ASSET MAINTENANCE RECORDS

Spare

Part Hist.

6. MODIFY MAINTENANCE ACTIONS BASED ON EVOLVING FAILURE CONDITIONS

Event

Boiler 1 Alarm at

80% of threshold.

Pump 2 – PM Job

due in 27 hours.

Compressor 3 –

Obsv. Seal Leakage

at 3 of MTBF

View ‘Evolving’

Failure

Conditions

Action

Boiler 1 –

Ser. Req.

Update Work

Order Actions in

EAM/CMMS

Pump 2 –

Adv. PM

Comp. 2 –

Open PdM

Modu-les

Chat

Assets

Analytics

Events

View Updated

Asset Performance

Select Asset for

Meter UpdateView Asset

PerformanceSchedule Meter

Updates

View Asset

Maintenance

Records

CANADA:

203 Colonnade Road, Suite 202,

Ottawa, ON K2E 7K3.

+1-613-368-4809

INDIA:

TS 140, Block 2 & 9, 4th Floor,

Taramani, Chennai, TN 600113.

+91-44-2254-1771/1772/1773

MEXICO:

Ibsen 116, Polanco,

11550 México, D.F.

+52-1-55-1849-7117

U.S.A.:

19W 34th Street, Suite 1018,

New York, NY 10001-3006.

+1-267-471-7544

www.fifthgentech.com | info@fifthgentech.com

© 2019 5G Automatika Ltd. All Rights Reserved.

PHYSICAL/CLOUD SERVER:

➢Current Generation Server with Quad Cores;

➢8 GB RAM, 50 GB HDD Minimum;

➢Cloud: Azure, AWS.

OPERATING SYSTEM:

➢Windows Server 2012/2016 (Core);

➢MSMQ;

➢ IIS Server 6.0 or Higher;

➢ .Net Framework 4.5 or Higher.

DATABASE TECHNOLOGY:

➢Microsoft SQL Server® 2008;

➢Microsoft SQL Server® 2012.

DATA ADAPTERS:

➢Historian: FactoryTalk®, Proficy;

➢OPC®;

➢ SCADA;

➢ IBM® Maximo®;

➢ SAP®;

➢Oracle® EAM;

➢Microsoft SQL Server®.