Digitalization - Siemens · Thomas Andersson, Siemens Industry Software AB Digitalization...
Transcript of Digitalization - Siemens · Thomas Andersson, Siemens Industry Software AB Digitalization...
Digitalization
09:15 – 10:00COMOS User Day 2016-06-14
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Megatrends – Challenges that are transforming our world
GlobalizationThe volume of world trade nearlydoubled between 2005 and 2014.1
UrbanizationBy 2050, 70 percent of the world'spopulation will live in cities (todayit’s 54 percent).3
Demographic changeThe earth’s population will increase from 7.3billion people today to 9.7 billion in 2050.Average life expectancy will then be 83years.2
Climate changeAccording to scientists, in the summer of2015, the Earth's atmosphere had thehighest CO2 concentration in 800,000years.4
DigitalizationBy 2020, the digital universe willreach 44 zettabytes – a tenfoldincrease from 2013.55
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digitalization transforms our world –New business models and platforms creates new business
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digitalization transforms our world –Industry is also affected and has already changed
What's next?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digitalization transforms our world –What’s next?
* Boston Dynamics YouTube Channel
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digitalization transforms our world –What’s next?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digitalization transforms our world –What’s next?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digitalization transforms our world –What’s next?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Credits to www.DAQRI.com
Digitalization transforms our world –What’s next?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Efficiency
• CAPEX / OPEXreduction
• Asset Efficiency& Reliability
• Standardization
Drivers in the Process Industry
BasicEngineering
Modernization& RevampFEED Operation &
MaintenanceDetail
EngineeringConstruction &Commissioning Shutdown
CAPEXwith focus on TCO
2-3 years + warranty
OPEXTotal lifecycle cost
>15 years
HSSE
• Health & Safety• Regulations
Requirements• Environmental
protection• Documentation
Time to market
• Ramp-up of plant• Fast innovation• More complex
products
Quality
• Closed-loopquality
• Traceability• Supply Chain
Integration
Flexibility
• TechnologyLifecycle
• Predictability /Reactivity
• Individualizedmass production
What todo?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
An initiative of the German industry sponsored bythe German Government
This initiative has elaborated recommendations forthe manufacturing Industry how to better preparethe future in order not to get out of the business
Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
FirstIndustrial Revolution
SecondIndustrial Revolution
ThirdIndustrial Revolution
Based on the introduction of mechanicalproduction equipment drivenby water and steam power
Based on mass production achieved bydivision of labor concept and the use ofelectrical energy (electrification)
Based on the use of electronics and ITto further automate production(automation)
1784: First mechanical loom 1870: First conveyor belt, Cincinnatislaughterhouse,1908: Ford T-Model
1969: First programmable logic controller(PLC)Modicon 084,
1800 1900 2000Time
2025
FourthIndustrial (R)Evolution
… driven by Digitalization, Integrationand enhanced Flexibility
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Future challenges in industry
• Shorter time to market• Increased flexibility
in volatile, heterogonous,global markets
• Optimized productivity• Energy and resource
efficiency• Mitigation of
demographic change• Continuous, safe and
reliable operations
Industrie 4.0 – Challenges and initiative
Research areas
• Horizontal integration of the value-add networks
• Vertical integration and networkedproduction systems
• Seamless integration of theengineering along the entirelife-cycle
• Cyber Physical Systems (CPS)
• Reference architecture model
• Integration of human creativity andinnovativeness
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Industrie 4.0 initiativ
Research areas
• Horizontal integration of the value-add networks
• Vertical integration and networkedproduction systems
• Seamless integration of theengineering along the entirelife-cycle
• Cyber Physical Systems (CPS)
• Reference architecture model
• Integration of human creativity andinnovativeness
Horizontal integration
Vertical Integration
Seamless integration of theengineering along the entirelife-cycle
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”
Cyber Security / Industrial Security
Seamless interoperability and communication based on standards
Modelling and Simulation
The Cornerstones of Industrie 4.0 also address challengesin process industries
Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet
• Cloud computing
• Data driven services, e. g. predictivemaintenance
Horizontal integration throughvalue-add networks*
Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations
• Plant Asset Management
• Seamless interoperability (Plug & Produce)
• Decision support / assistance systems
Vertical integration and networkedproduction systems*
Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering
• Augmented reality
• Digital Twin of the “as-is”-plant status
• On-site training simulation
Seamless integration of the engineeringalong the entire life-cycle*
• Long lifetime of a the assests (> 40 years)
• Existing assets with fragmented information in various formats and systems
• Focus of the complete lifecycle – Integrated Engineering Integrated Operation
• Continuous, safe and reliable production
• Demographic change with digital natives
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Cyber Security / Industrial Security
Seamless interoperability and communication based on standards
Modelling and Simulation
Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet
• Cloud computing
• Data driven services, e. g. predictivemaintenance
Horizontal integration throughvalue-add networks*
Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations
• Plant Asset Management
• Seamless interoperability (Plug & Produce)
• Decision support / assistance systems
Vertical integration and networkedproduction systems*
Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering
• Augmented reality
• Digital Twin of the “as-is”-plant status
• On-site training simulation
Seamless integration of the engineeringalong the entire life-cycle*
*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”
The Cornerstones of Industrie 4.0 also address challengesin process industries
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Cyber Security / Industrial Security
Seamless interoperability and communication based on standards
Modelling and Simulation
Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet
• Cloud computing
• Data driven services, e. g. predictivemaintenance
Horizontal integration throughvalue-add networks*
Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations
• Plant Asset Management
• Seamless interoperability (Plug & Produce)
• Decision support / assistance systems
Vertical integration and networkedproduction systems*
Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering
• Augmented reality
• Digital Twin of the “as-is”-plant status
• On-site training simulation
Seamless integration of the engineeringalong the entire life-cycle*
*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”
The Cornerstones of Industrie 4.0 also address challengesin process industries
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Cyber Security / Industrial Security
Seamless interoperability and communication based on standards
Modelling and Simulation
Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet
• Cloud computing
• Data driven services, e. g. predictivemaintenance
Horizontal integration throughvalue-add networks*
Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations
• Plant Asset Management
• Seamless interoperability (Plug & Produce)
• Decision support / assistance systems
Vertical integration and networkedproduction systems*
Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering
• Augmented reality
• Digital Twin of the “as-is”-plant status
• On-site training simulation
Seamless integration of the engineeringalong the entire life-cycle*
*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”
The Cornerstones of Industrie 4.0 also address challengesin process industries
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Cyber Security / Industrial Security
Seamless interoperability and communication based on standards
Modelling and Simulation
Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet
• Cloud computing
• Data driven services, e. g. predictivemaintenance
Horizontal integration throughvalue-add networks*
Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations
• Plant Asset Management
• Seamless interoperability (Plug & Produce)
• Decision support / assistance systems
Vertical integration and networkedproduction systems*
Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering
• Augmented reality
• Digital Twin of the “as-is”-plant status
• On-site training simulation
Seamless integration of the engineeringalong the entire life-cycle*
*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”
The Cornerstones of Industrie 4.0 also address challengesin process industries
How do wedo it?
Siemens terms its approachto Digitalization in industry
and its way towards Industrie 4.0the “Digital Enterprise”
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Lets have a look onsome examples from
a digital enterprise
Already todaysolutions supporting
the complete lifecycleis available
Plant Design andEngineering
IntegratedOperation
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
A critical prerequisiteis to gather all data in a
maintainabledigital twin
Operation
Piping
Electrical
Instrumentation
Automation
Process
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Seamless flow ofinformation between
systems anddisciplines
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Availability ofinformation andproper tools tocreate, use and
change it is acorner stone for
digitalization
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Potential fordigitalization during
Plant Design andEngineering
30%less time
20%reduced cost
0102030Ready!
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Installation andCommissioning
IntegratedOperation
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Seamless flow of databetween engineering,
test, simulation andcontrol systems
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Virtual simulation onthe digital twin
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
…results in aneffective and smooth
system start-up ofthe real plant
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Potential forInstallation, test &
commissioning
Upp 80%time savings
Significantlyreduced risk for errors
and accidents
0369Start!
Substantialcost savings
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Operation andMaintenance
Optimization
ContinuousImprovements
IntegratedOperation
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Continuous andeffective update of
changes ensuresdigital twinto be As-is
Correct data is basisfor decision supportand shortened lead
times
Control parameters Control parameterslimits limits
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Communication fromintelligent field
devices enablesinformation
availability betweenall levels
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
and maybealso in new different
ways
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
..and is used fordiagnostics,
optimization andpredictive
maintenance andproactive detection
of events
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
...which is managedseamless from
analysis, planning,execution to reporting
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Availability to workorders, information
and instructionsregardless at any time
and placeXML
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
… with ability toprovide feedback and
modification of dataensures that it is
maintainedand updated to As-is XML
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Knowledge transferusing simulators for
control room andplant to provide anexperience based
training with longerretention
OTS
(Operator TrainingSimulator)
ITS
(Immersive TrainingSimulator)
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Consolidation ofinformation and its
relations enablesproactive decisionsupport based on
real-time dataand events
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Operational benefitsfrom decision andoperation support
Up to 8%reduction in theoperating costs
Up to 10,5%increase
in production
Better decisionsbased on availablereal-time KPIs and
data
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Todays availablesolutions supports
interoperability,efficiency and
optimizationIntegratedOperation
How does itlook in reality?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Siemens organization in line with global trends
Digitaltransformation
Globalization
Urbanization
Demographicchange
Climatechange
Electrification
Automation
Digitalization Business Analytics & Data-driven Services, Software & IT solutions
Powergeneration
Offshore &Onshore wind
Steam &Gas
turbines
Energymanagement
DistributionGrid
Automation& Software
Complete portfoliofor energy
Transmission &Distribution
Efficient urbanmobility
Road & CityMobility,
tolling
ElectricTransport
&Infrastructure
ShapeIndustry 4.0
'Digital twin'Software
Automation&
DriveTechnology
ProcessIndustries
KeyVerticals
e.g.O&G, F&B, FI
ProcessAutomation
&Electrification
NextGenerationHealthcare
Imageguided
Therapy,Molecular
Diagnostics,etc.
In-vivo& In-vitro
diagnostics
Intelligentbuildings
SmartBuildings
Energy efficiency,Security
andService
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Workflows in process / discrete industry differ
Digital Enterprise
Product designProcess-and plantdesign
Engineering Operation Services
Process Industries Discrete IndustriesProductdesign
Productionplanning
Productionengineering
Productionexecution Services
Digitalization of the field level
Product design and Production planning in CAD/CAEMachine and Line Automation driven by mechatronicCAD/CAESensors : proximity, encoders, position, motion…Actuators: hydraulics, servo-motors, linear drives
Product design starts in the laboratoryProcess design – P&IDDetailed engineering – electrics,DCS engineering, piping, 3D plant design…Sensors: temperature, pressure, flow, weight, analytics,Actuators: pumps/agitators, valve positioners,heating/coolingHazardous/explosive environment
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digital Enterprise is our portfolio of solutions for the digitaltransformation – in both discrete industry and process industry
Digital Enterprise
Industrial Software andAutomation for process industries
IndustrialCommunication
Industrial Software andAutomation for discreteindustries
IndustrialSecurity
IndustrialServices
Processand plantdesign
Engineering Operation Services
Process Industries Discrete IndustriesProductdesign
Productionplanning
Productionengineering
Productionexecution Services
DigitalEnterpriseSuite
Productdesign
Digitalization of the field level
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digital Enterprise Software Suite – Discrete Industry
PLM
TIA
MES/MOM
Produktions-planering
Produktions-teknik
Produktions-utförande
Tjänster ochsupport
Produkt-design
NX(CAD-CAE-CAM)
Teamcenter Digital Enterprise Backbone(cPDM –collaborative Product Definition Management)
LMS(Simulering och testning)
TECNOMATIX(DM - Digital Manufacturing) LMS
SIMATIC ITManufacturing Execution System, Manufacturing Operations Management
QMSQuality Management System QMS
TIA PortalEngineering Framework
SIMATIC / SINUMERIKSINAMICS/ SIRIUS
COMOS COMOS
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digital Enterprise is our portfolio of solutions for the digitaltransformation – in both discrete industry and process industry
Digital Enterprise
Industrial Software andAutomation for process industries
IndustrialCommunication
Industrial Software andAutomation for discreteindustries
IndustrialSecurity
IndustrialServices
Processand plantdesign
Engineering Operation Services
Process Industries Discrete IndustriesProductdesign
Productionplanning
Productionengineering
Productionexecution Services
DigitalEnterpriseSuite
Productdesign
Digitalization of the field level
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
From integrated engineering … … to integrated operation
Process Industries
Productdesign
Processandplantdesign
Engineer-ing andcommis-sioning
Operation Service
Design and Engineering Operation Service
Digital Enterprise
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digital Enterprise for the process industry
Software
Industrial communicationnetworks
Security in automation
Business-specificindustrial services
1
2
3
4
SIMATIC PCS 7 / COMOS / SIMIT / XHQNEW: Version 9.0 SIMATIC PDM for shortercommissioning and service times
Industrial Communication Portfoliofor wired/wireless, remote and rugged communication
Solutions for plant/network security andsystem integrityfor integrated security
MindSphere – Siemens Cloud for IndustryNEW: Connector Box for secure data transfer andcloud-based applications for data analysis
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Siemens with comprehensive and seamlessDigital Enterprise portfolio for process plants
SIMIT
COMOS
…
COMOS Walkinside
SIMATIC PCS 7
XHQ Operations Intelligence
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Data consistency through asset orientation
COMOS
Making data work
End-to-end flow of data throughout the entire lifecycle
All data related to the same asset forms a unit – an object
Modifications of object specifications are stored in a central, reliable andconsistent database
Enable a global workspace for the data.
Integrated and consistent plant management for the complete lifecycle
Cross discipline support - project & document management,engineering, quality assurance and operations
Support of data quality management including change managementand continuous improvements
Configurable Open System Architecture
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
XHQ Operations Intelligence
• Empowered decisions
• More efficiency
• Higher transparency
What Secrets Can YourData Reveal?
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Improving the visibility of business performance and uncovering operationalinefficiencies
XHQ bringsa common360 view of
real-timeinformation
acrossProductionAssets andPortfolios
XHQ – Operational Intelligence Platform
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
XHQ
Unrestricted © Siemens AG 2016
Page 62 R. Swanson / D. Thompson / J. Stout
Information can be organized and summarized in familiar context andpresented in live, continually updating views
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
MindSphere
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MindSphere– Siemens Cloud-Based Open IoT Operating System
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
MindSphereEnables a quick start into data-driven services
STEP 1ConnectGet MindSphere user-account,receive and integrate Connector Boxinto machine / equipment
STEP 2ConfigureConfigure data acquisition,connectivity and Visual Analyzer viaMindSphere
STEP 3Run the ServiceMonitor e.g. health status of allassets and drill into details usingMindApps
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
MindApps• Asset transparency and analytical insights,
e.g. predictive maintenance• Subscription based pricing model• Fleet management
MindSphere• Open interface for development of customer
specific apps (MindApps)• Various cloud infrastructures:
Public, private or on-premise
MindConnect• Open standards (e.g. OPC UA)
for connectivity (also to 3rd partyproducts)
• Plug and play connectionof Siemens products
MindSphere – the cloud-based, open IoT operating system
MindSphere
Developed by Siemens, OEMs,end customers and App developers
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Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Solutions oftomorrow will Increase integration and transparency through the lifecycle
• Increased interoperability of data through standardization
• Open system architectures for collaboration
• Modularization, scaled solutions and virtualization
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Increase optimization and continuous improvements
• Real time analysis and cloud services
• Increased simulation
• Gather and utilize more data from intelligent field equipment
Solutions oftomorrow will
“A man goesbroke…
…gradually andthen suddenly”
Ernst Hemingway
• Change comes gradually and then suddenlyespecially in a digital world
• Siemens has proven that our open platformenables revolution through evolution
• Siemens and other visionary customers havealready started their journey
Unrestricted © Siemens AB 2017Thomas Andersson, Siemens Industry Software AB
Digital Industry!Are we already there?
We are on our way!