Digitalization in Machine Tool Manufacturing at EMO 2017...Digitalization in Machine Tool...
Transcript of Digitalization in Machine Tool Manufacturing at EMO 2017...Digitalization in Machine Tool...
Digitalization in
Machine Tool Manufacturing
at EMO 2017
Uwe Ruttkamp | Head of Machine Tool Systems
July 25, 2017 | Bad Neustadt (Saale)
Press conference prior to the EMO 2017
siemens.com/sinumerik Unrestricted © Siemens AG 2017
© Siemens AG 2017
April 2017 Page 2 2 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 3 3 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 4 4 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 5 5 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Product design
Design and simulate the product
NX CAD/CAE/CAM
NX Mold Design
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© Siemens AG 2017
April 2017 Page 7 7 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
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Product design
Design and simulate the product
NX CAD/CAE/CAM
NX Mold Design
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 8 8 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 9 9 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Production planning
for part manufacturing
Plan and validate your production process
NX CAM
Input Dr. Brandt
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 10 10 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 11 11 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Production Engineering
Process planning and job preparation
NX CAM
Sinutrain
VNCK
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 12 12 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 13 13 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Production execution
Setting the benchmark with smart solutions in machine operation
SINUMERIK Operate
Sidescreen
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 14 14 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Production execution
Make your production more efficient and flexible
Analyze MyPerformance
Superior monitoring
Touch devices
smart mobile
monitoring
Flexible data access
Access MyData
machine data
interface
Higher level of
transparency
Analyze MyPerformance
Overall Equipment Effectiveness (OEE)
on site
Source: EWN, Analyze MyPerformance
Fleet Manager for
Machine Tools
MindApp by
Siemens/OEM
MC product PL product
Machine overview on
shopfloor incl. status
Status and
productivity per
machine
Status and
productivity of all
machines over time
Production Efficiency &
Flexibility
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 15 15 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 16 16 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Services
Take over the control of your down-time and service costs
Analyze MyCondition
In line
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© Siemens AG 2017
April 2017 Page 17 17 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Services
Full transparency over your machines everywhere, at any time
Manage MyMachines
for MindSphere
MindSphere
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 18 18 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
MindSphere
Dr. Ralf Michael Wagner | COO MindSphere
July 25, 2017 | Bad Neustadt (Saale)
Press conference prior to the EMO 2017
siemens.com Unrestricted © Siemens AG 2017
© Siemens AG 2017
April 2017 Page 21 21 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
MindSphere drives new business opportunities
Quickly and
easily
connecting
real things
to the digital
world.
Creating
a strong
partner
ecosystem
with Open
Platform as a
Service (PaaS)
Enabling
unmatched
closed-loop
innovation
with complete
digital twin
Driving
business
success with
powerful
industry
applications
and digital
services
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
© Siemens AG 2017
April 2017 Page 22 22 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
MindSphere
MindApps MindApps Asset transparency and
analytical insights into machines,
plants, fleets and systems
MindSphere Various cloud infrastructures:
Public, private or on-premise
Secure plug and play connection
of Siemens and third-party
products
MindConnect
MindApps – MindSphere – MindConnect
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
© Siemens AG 2017
April 2017 Page 23 23 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Connecting Products, Plants,
Systems and Machines with
MindConnect
Open standards for connectivity,
e.g., OPC UA
Plug and play connection of
Siemens and 3rd party products
Secure and encrypted data
communication
MindSphere
MindApps
MindConnect
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
© Siemens AG 2017
April 2017 Page 24 24 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
1 2 3
MindSphere enables customers
to get started quickly
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
STEP 1 CONNECT Get MindSphere user account, receive and integrate directly with
Sinumerik or integrate Connector Box into machine / equipment
STEP 2 CONFIGURE Configure data acquisition, connectivity and Visual Analyzer
via MindSphere
STEP 3 GO Monitor e.g. health status of all assets and drill into details using
MindApp Manage MyMachines or Fleet Manager
© Siemens AG 2017
April 2017 Page 25 25 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
MindSphere
MindApps Open interfaces for
development of customer
and industry specific apps
Leading Cloud Infrastructure:
SAP, AtoS, Microsoft Azure
and Amazon Web Services
offered as public, private
or on-premise
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
MindSphere
© Siemens AG 2017
April 2017 Page 26 26 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
MindSphere
MindApps Delivering value with asset
transparency and analytical
insights into machines, plants,
fleets and systems
Open Partner Ecosystem with
application marketplace
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
MindApps
© Siemens AG 2017
April 2017 Page 27 27 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Fleet Management
Always up to date
The key data for your connected components and systems
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
© Siemens AG 2017
April 2017 Page 28 28 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Product Intelligence
Automate insight from product performance data to create actionable
intelligence with the complete digital twin (PLM / IoT integration)
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
© Siemens AG 2017
April 2017 Page 29 29 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Exemplary Set of Partners
MindSphere Open Partner Ecosystem
Predefined Partner Roles
Consulting/Strategy Partners
Technology Provider
Iaas Provider
Connectivity Developer
Application Developer
System Integrator
Dr. Ralf Michael Wagner | Siemens AG | COO MindSphere | EMO press conference | July 25, 2017
Thank you.
siemens.com Unrestricted © Siemens AG 2017
© Siemens AG 2017
April 2017 Page 31 31 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 32 32 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 33 33 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine concept
Design and
simulate
the machine
concept
NX Mechatronics
Concept Designer
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 34 34 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 35 35 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine engineering
Reduce the footprint of your machine with higher power density
SINAMICS S120
Booksize motor modules
24A, 45A, 60A
- 33%
- 50%
- 19% 1 2 3 4 5
© Siemens AG 2017
April 2017 Page 36 36 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine engineering
Machine engineering and PLC code generation for TIA Portal
Sizer and
Step7 / TIA Portal
1 2 3 4 5
Sizer
© Siemens AG 2017
April 2017 Page 37 37 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine engineering
Save up to 50% of your engineering time
SINUMERIK 840D sl
TIA Portal
Safety Integrated plus
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 38 38 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 39 39 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Virtual Commissioning
Mechatronics Concept
Designer
Hardware in the Loop
SIMIT
Machine commissioning
Virtual Commissioning
MC product PL product FA product
Mechatronic Concept Designer
MCD
Hardware in the Loop (HIL)
SIMIT (Simulation Software) &
SIMBA Box
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 40 40 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Validate the machining process in the virtual world
NX Virtual Machine
Run MyVNCK
Machine commissioning
NX Virtual Machine
Run MyVNCK
MC product PL product FA product
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 42 42 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 43 43 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
Proven automation solution & technology competence
SIMATIC, SINUMERIK,
SIMOTION, SIMOTICS,
SINAMICS and SIRIUS
1 2 3 4 5
Automation
Technology
Digitalization
© Siemens AG 2017
April 2017 Page 44 44 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
The new dimension in the human machine interface
SINUMERIK
blackline plus panels
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 45 45 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
Make your machine unique
Faster to your own machine interface
SINUMERIK
Create MyHMI / WinCC
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 46 46 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
Make your machine unique
Faster to your own machine interface
SINUMERIK
Create MyHMI / WinCC
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 47 47 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
Make your machine unique
Turn-key solutions
SINUMERIK
Customized operator
panels
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 48 48 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
Excellent surface quality in shorter machining time
SINUMERIK
Nodding compensation Without Nodding compensation
With Nodding compensation
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© Siemens AG 2017
April 2017 Page 49 49 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
The armor for your machine with incredible usability
SINUMERIK
Collision Avoidance
ADVANCED
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 50 50 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Machine operation
Get the best out of your machine tool:
•Surface quality
•Machining time
Analyze
MyWorkpiece/ Toolpath
1 2 3 4 5
© Siemens AG 2017
April 2017 Page 51 51 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Our holistic approach
Specific for end customers and machine builders
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept
Machine builder perspective
Product manufacturer perspective
© Siemens AG 2017
April 2017 Page 53 53 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
Building an open and attractive ecosystem
hosting different kind of applications from different players
Integrated, open and future-oriented digitalization platform
CNC Shopfloor
Management Software
SINUMERIK SINUMERIK
Edge
SINUMERIK
Integrate
MindSphere
In C
lou
d
In L
ine
Devic
e/
In-F
ield
On
cu
sto
me
r
site
In M
ach
ine
Already 42 Software applications available
1 2 3 4 5
On
/Off
cu
sto
me
r site
© Siemens AG 2017
April 2017 Page 54 54 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
High speed data processing enables new business opportunities
SINUMERIK Edge
In M
ac
hin
e
SINUMERIK
Devic
e / I
n-F
ield
SINUMERIK Edge
SINUMERIK Edge and IoT connectivity
Synchronized
high frequency data
Low
frequency
data
1 2 3 4 5
On
/Off
cu
sto
me
r site
In C
lou
d
MindSphere Siemens MindApps
OEM / 3rd Party MindApps
Siemens EdgeApps
OEM / 3rd Party EdgeApps
© Siemens AG 2017
April 2017 Page 55 55 Uwe Ruttkamp | Siemens AG | Head of Machine Tool Systems | EMO press conference | July 25, 2017
Unrestricted © Siemens AG 2017
All digital, technology and automation highlights for EMO 2017
are lined up along the digitalization value chain
Services
Production
execution
Production
engineering
Production
planning
Product
design
Machine
services
Machine
operation
Machine
commissioning
Machine
engineering
Machine
concept Machine
builder
perspective
Product
manufacturer
perspective
MindSphere
MindSphere
MindSphere
MindSphere
Experience Digitalization
in Machine Tool Manufacturing
Hall 25
Stand D60
a new dimension in
machining machine tool operation machine tool engineering
Thank you.
siemens.com/sinumerik Unrestricted © Siemens AG 2017