IAQG Legal Entity Project IAQG Montreal General Assembly Report 11 October, 2013 Philippe Martin V1.
Digital Twin - IAQG
Transcript of Digital Twin - IAQG
Digital Twin
Christian Ross, MTU Aero Engines AG
18.10.2019
IAQG Supplier Forum, Berlin
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
18.10.2019 Digital Twin 2
The Digital Twin – just another Buzzword?
Google Hits (14.10.2019).and. Quality / Qualität /
Qualite
.and. Supplier / Lieferant /
Fournisseur
Digital Twin 309 Mio 144 Mio 48 Mio
Digitaler Zwilling 3 Mio 1 Mio 0.1 Mio
Jumeau Numerique 4 Mio 1 Mio 0.2 Mio
https://www.plm.automation.siemens.com/global/en/webinar/
digital-twins-to-improve-jet-engine/58398https://www.ge.com/reports/
ge-launch-standalone-digital-business-sell-majority-stake-servicemax/
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
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The Digital Twin – just another Buzzword?
https://www.gartner.com/smarterwithgartner/
gartner-top-10-strategic-technology-trends-for-2019/
https://www.gartner.com/smarterwithgartner/
gartner-top-10-strategic-technology-trends-for-2018/
https://www.gartner.com/smarterwithgartner/
gartners-top-10-technology-trends-2017/
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
A digital twin is a
• digital representation of a
• real-world entity or system.
The implementation of a digital twin is an encapsulated software object or model that mirrors a
• unique object,
• process,
• organization,
• person or
• other abstraction.
(…)
https://www.gartner.com/it-glossary/digital-twin
Definition of Digital Twin (Source: Gartner IT-Glossary)
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
Data which shall be
transferred to the As is-Twin
can be raw data, KPIs etc.
To be-Twin
As is-Twin
Process planning &
simulationDesign Manuals, FAA documents, …
Digital
Twin
Digital Twin for Product „Engine“
Maintenance, Repair and OverhaulProduction
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
18.10.2019Digital Twin 6
The Digital Twin is Part of MTU‘s Digitalization Strategy
Material and Production Simulation
Logistics 4.0Logistics 4.0
Intelligent
Machine
Control &
Automization
Model based definition/
Virtual Engine
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
Objective
• Utilization of Inspection Data
• Electronical transfer of quality data to Digital Twin
• Change in quality handling
• From today: Focus on parts with quality deficits in the past
• To future: Focus on parts with currently critical process quality
Benefits
• optimize process quality and reduce / avoid non-conformances, reworking etc.
• closed loop to design with the possibility of quick design changes
→ improve efficiency for production
• react quickly in case of decreasing process quality
→ avoid problems with module delivery to OEM due to problems with parts production
18.10.2019 Digital Twin
Example for Digital Twin in the Context of Quality Usage of Quality Data
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
Precondition:
Product Manufacturing Information (PMI) is added in the
design phase to the CAD-model of the part
Objective:
• Continuously show measured data during / after the
production at the position of the PMI in the CAD-model
• Realize potential problems early in the production process
• Changes in production can be implemented before non-
conformances occur
• Simplify non-conformance management
• Closed-loop back to design
→ optimize the design to reduce / avoid non-conformances
18.10.2019 Digital Twin
Example for Digital Twin and Model Based Definition (3D only)Usage of Production Data Together with CAD-Geometry and PMIs
Position of PMIs
along the Profile
© MTU Aero Engines AG. The information contained herein is proprietary to the MTU Aero Engines group companies.
18.10.2019 Digital Twin 9
Summary
• The Digital Twin is one of the Top strategic technology trends –
and its implementation and usage will definitely grow over the next years.
• One of its main advantadges is the single point of truth for all product-relevant data
and the connection between the different sources (design, production and MRO).
• The Digital Twin is not necessarily covered by one single IT system.
But the navigation between different IT systems must be possible to profit from the Digital Twin‘s potentials
• The Digital Twin in combination with a move to a purely 3D-based product definition will offer a lot of additional chances for
all involved parties.
Thank you for your attention!