Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of...

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Trusted to deliver excellence © 2017 Rolls-Royce plc The information in this document is the property of Rolls-Royce plc and may not be copied or communicated to a third party, or used for any purpose other than that for which it is supplied without the express written consent of Rolls-Royce plc. This information is given in good faith based upon the latest information available to Rolls-Royce plc, no warranty or representation is given concerning such information, which must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce plc or any of its subsidiary or associated companies. Digital Twin for Product Design Akin Keskin Rolls-Royce 2017 SAE Aerospace Standards Summit 25-26 April 2017, Cologne, Germany This document contains no Export Controlled Data

Transcript of Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of...

Page 1: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

© 2017 Rolls-Royce plc

The information in this document is the property of Rolls-Royce plc and may not be copied or communicated to a third party, or used for any purpose other

than that for which it is supplied without the express written consent of Rolls-Royce plc.

This information is given in good faith based upon the latest information available to Rolls-Royce plc, no warranty or representation is given concerning

such information, which must not be taken as establishing any contractual or other commitment binding upon Rolls-Royce plc or any of its subsidiary or

associated companies.

Digital Twin for Product Design

Akin Keskin – Rolls-Royce 2017 SAE Aerospace Standards Summit

25-26 April 2017, Cologne, Germany

This document contains no Export Controlled Data

Page 2: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

Gartner Top 10 Strategic Technology Trends 2017 2

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Page 3: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

Digital Twin 3

Definition

Digital representation of a physical product throughout its

lifecycle

Rolls-Royce Trent XWB

Airbus A350-900 with RR XWB-84k

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Page 4: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

Digital Twin 4

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Page 5: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

The birth of the twin… 5

“As Designed” “As Used”

Design the

Product

Use the

Product

Digital Twin for the Physical Product

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Page 6: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

The birth of the twin… 6

Design / Analyse Make / Build Test / Use

Design the

Product

Analyse the

Product

Manu-facture Parts

Test the

Product

Use the

Product

Build the

Product

“As Designed” “As Build” “As Used”

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Page 7: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

As Design vs As Build 7

Design the

Product

Analyse the

Product

Manu-facture Parts

Test the

Product

Use the

Product

Build the

Product

“As Designed” “As Build” “As Used”

Rules

Manufacturing Data

Build Data

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Page 8: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

As Design vs As Used 8

Design the

Product

Analyse the

Product

Manu-facture Parts

Test the

Product

Use the

Product

Build the

Product

“As Designed” “As Build” “As Used”

Rules / Correlations

Test Data

Operation and Environmental Data

© 2017 Rolls-Royce plc

Page 9: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

Requirements for Digital Twin 9

Design the

Product

Analyse the

Product

Manu-facture Parts

Test the

Product

Use the

Product

Build the

Product

Improved Simulation and Modelling Capability

requires

• high quality and dedicated data

• measurement of variability

• prediction of uncertainties

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Page 10: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

Benefits of Digital Twin 10

Design the

Product

Analyse the

Product

Manu-facture Parts

Test the

Product

Use the

Product

Build the

Product

• Guided and improved manufacturing, build,

testing

• Enable Virtual Manufacturing and Virtual Testing

• Better prediction of product attributes (life,

performance, ..)

• Support product service

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Page 11: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

Challenges of the Digital Twin

• Improve Simulation Capability

• Higher accuracy in modelling

• Faster creation and solve of models

• Cope with uncertainty of data

• Better simulartion verification and validation

• Improve Test and Measurement Capability

• Right data with the right accuracy

• Improve Integration

• Seamless integration of design, manufacturing, test and service areas

• Integration of data and processes downstream and upstream

• Improve Data Management

• Data acquisition and storage

• Large data analytics and visualisation

• Configuration Management

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Page 12: Digital Twin for Product Design - SAE International · Trusted to deliver excellence Challenges of the Digital Twin • Improve Simulation Capability • Higher accuracy in modelling

Trusted to deliver excellence

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Thank you for your attention!

Better Power for a Changing World

© 2017 Rolls-Royce plc