Digital Label Production for€¦ · printing solutions for label converters and printing...

Digital Label Production forC O M M E R C I A L P R I N T E R S

AstroNova Product Identification Commercial Printers1

Our QuickLabel brand, pioneer in the in-house label printing industry, leads the field in tabletop label printers for on-demand color labels.

With decades of experience, QuickLabel provides the best solution for tabletop label printing systems. Our label printers, software, media, inks, toner and supplies are all designed to work cohesively. From vibrant product labels to GHS-certified labels, we understand your labeling needs. Designed with ease-of-use in mind, our labeling solutions allow users to save time, gain flexibility and increase sales.

Our TrojanLabel brand is the innovative leader in the professional label press and specialty printing industry for high volume color labels.

Since 2012, TrojanLabel has globally revolutionized color printing technology with the production of digital color label presses and specialty printer systems for a broad range of end markets. Designed with higher volume and professional applications in mind, TrojanLabel continues to develop innovative solutions and has become the obvious choice for label converters and commercial printers.

AstroNova Product Identification provides products, services and supplies that improve our customers’ ability to identify,

track and market their products.

Our two brands, QuickLabel® and TrojanLabel® are both leaders in the industry.

Leading the Way in Digital Label & Specialty Printing Solutions

AstroNova Product Identification Commercial Printers 2

AstroNova Product Identification provides complete label and specialty printing solutions for label converters and printing professionals worldwide. Through our complete solution-based program, comprised of eight essential elements, AstroNova makes it effortless for businesses to expand their capabilities to include labels or tags, while easily providing customers with the small runs and fast turnaround times they demand.

A WORLD WIDE

Total Solution Provider

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Consultative ApproachOur worldwide Field Sales Engineer team is available to visit your facility for one-on-one consultation to review your specific needs and recommend the correct set-up for your production environment. Our dedicated Sales and Support Engineers team is always prepared to you get started and answer any questions through around the clock remote and local support.

Innovative Products Catering specifically to the label converting and printing industry, our TrojanLabel division specializes in manufacturing complete digital label production solutions designed for high productivity. Designed for performance, with extraordinary alignment capabilities, state-of-the-art print engines and total ease-of-use, TrojanLabel systems offer complete printing solutions that allow businesses to easily expand their product line and maintain a low cost of ownership.

User-friendly Software Fully equipped with our easy-to-use TrojanControl software, each of our TrojanLabel digital presses enable operators to seamlessly control production through its touch-screen user interface. Designed to simplify production, TrojanControl allows operators to effortlessly place labels on pre-die cuts in perfect registration, significantly reducing labor costs, and even predict the cost per label. Our TrojanRIP + Workflow software is also available for operators to arrange impositions and easily manage the workflow.

MaterialsWith 25+ years of experience, AstroNova offers the widest range of label materials and adhesives for your inkjet press, specifically manufactured for your customers’ application requirements. Engineered in our own Materials Research Laboratory, our labels are suitable for a broad spectrum of applications; from glossy polypropylene for product display labels to textured matte for wine and artisan products. Our team of Media Specialists is always available for one-on-one media consultation and can provide label samples upon request.

natura ink Specifically formulated for digital printing, natura ink is extremely durable while maintaining an extensive color gamut. Designed for food safety, natura ink is FDA complaint and exceptionally sustainable; composed of 70% water and 100% free of reactive and prohibited chemistries. Safer than UV, solvent and liquid toner inks, natura ink retains extremely high water resistance and currently holds the fastest dry time on the market. natura ink best performs when used with AstroNova substrates to ensure optimal color accuracy through the color profiling performed in our laboratory.


Manufacturing

Sales & Tech Support

Innovation Technology Centers

Hub

Americas EMEA Asia

Volume Press ProgramAstroNova’s Volume Press Program is designed to help commercial printers achieve a lower total cost of ownership while still maintaining a competitive edge in the marketplace. Available for the T2, T2-C and T4, the Volume Press Program offers significantly reduced ink pricing based on the high volumes these label presses are able to produce. Providing substantial cost-savings, this program will allow you to readily reinvest in your business.

Upgradability By innovating and enhancing devices, we allow you to do more and perform better. In doing so, we give you a chance to be a part of the technology evolution and upgrade your equipment as new developments are made. Whether it is hardware or software, we ensure your devices remain current to meet your ever-changing requirements.

Financing Options Working with you and your financial budget, AstroNova collaborates with a leasing company to allow you to lease the devices you need to get started now.


DIGITAL LABELING SOLUTIONS FOR

Commercial Printing ProfessionalsTrojanLabel has globally revolutionized color printing technology with the production of innovative digital color label presses, overprinters and specialty printing systems.

TrojanLabel presses are built to last, composed of stainless steel and aluminum, to sustain their 24/7 production cycles. Architecturally constructed to retain the smallest footprint in the industry, TrojanLabel presses are extreme-ly easy-to-use and require little to no maintenance. In combination, TrojanLabel presses are able to consistently achieve the highest level of registration, in both short and long runs, through their servo-driven design.

T4 Compact Digital Label Press & Finishing System

T2-C Full Capacity Digital Tabletop Press

T2 Optimized Digital Label Mini Press

T3-OP Professional Packaging Overprinting System


Intuitive Touch Screen Interface

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Predicts Cost Per Label

Places Labels on Pre-Die Cuts

TrojanControl SoftwareIntuitively designed, the TrojanControl interface allows operators to control print jobs from start to finish with the touch of a finger. Its state-of-the-art remote diagnostics function makes troubleshooting a breeze, easily resolving issues and eliminating delays. By effortlessly managing print queues through the day, placing labels on pre-die cuts in perfect registration and even predicting cost per label, TrojanControl is able to provide operators with the opportunity to significantly reduce labor costs and total cost of ownership.

TrojanRIP + WorkflowIn addition to our intuitive TrojanControl user interface, AstroNova also offers our TrojanRIP + Workflow software optimized for high productivity. Complete with user-friendly spot color matching and automated file handling, TrojanRIP achieves true-to-life colors and produces beautiful labels at record speeds by allowing operators to easily adjust colors, perform graphic merges and arrange impositions.

MATERIALS RESEARCH LABORATORY

Manufacturing Labels that Stand the Test of Time Located at our world headquarters in West Warwick, RI, our laboratory tests and certifies label materials for all label presses to ensure maximum print quality, consistency and durability. Each of our labels is tested for UV, water and abrasion resistance, as well as for the thickness and consistency of their inkjet coatings to ensure we deliver the best results every time. From chemical-resistant barrel labels to eye-catching food labels, we are constantly developing new materials to work with any environment your customers’ application requires.

RBuy only the quantities you need with reduced minimum order quantities and short leads times

RChoose from an extensive selection of standard or custom label materials

ROffer prequalified water-based inkjet label materials with proven performance to your customers

RSelect from continuous or pre die-cut rolls, standard or unique shapes

RBenefit from the supportive specialists at our ISO 9001-certified facility

Benefits of Purchasing AstroNova Label Materials:


•

TROJAN™ T2-C

Full Capacity Digital Tabletop Press

Plug and Play Print Quality, Consistency and Durability Low Cost of Ownership

Simple & Compact• Ready start-up• Small footprint eliminates the need for facilities expansion• Low power consumption • Finished rolls ready to be set in applicators

Built-in PC• Intuitive touch screen user interface• No intensive operator training required• Includes remote diagnostics

natura ink• High vibrancy• Water resistant • Light fastness

High Precision Registration• Dynamic web guide • Servo-driven web handling and tension control • Full bleed printing on pre-die cut labels• Optimized for custom-shaped labels• Replaceable print heads

TrojanRIP Software + Workflow• Enhanced spot color matching• Graphic merge capability• Ability to make impositions

Replaceable Print Heads• Easily disposable, changeable inkjet print heads• Consistent print quality over time• Economical option compared to other technology

Maximized Ink Management• Large capacity ink tanks (2 Liters)• High uptime with reduced ink changeovers • Volume Press (VP) Program for high-volume operators

Short Web Path • Minimizes label material waste• Keeps cost-per-label low even on short-runs

Cost-effective Print Options• Pre-die cut blank labels • 2, 3 or 4 labels across• Continuous material


“We are excited to have printers that are ready to take on our growing workload. We recommend them to any business that

needs high volume label printers.” — CAMCO

Trojan T2-C Specifications

SuppliesInk Type natura ink, high durability, extreme water

fastness and good UV light resistance, food-safe ink. Fastest drying ink in the market.

Label Width 1.9" – 9.8" (50 mm – 250 mm)

Length (Die-cut) 0.6" – 60" (15 mm – 1525 mm)

Thickness 4 pt/mil – 12 pt/mil

Roll Size Core: 3" (76 mm)Max. OD: 12" (300 mm)

Types Paper, Ink jet coated gloss paper, PE, PET, PP

TrojanRIP Optimized color matchGlobal or specific color adjustmentEasy color replacementAbility to make impositions

MaintenanceMaintenance Cartridge

Maintenance tray with replaceable modules (wiper roller/print head cap)

Aerosol Extraction System

Replaceable filters

WarrantyPrinter 12 Month Manufacturer’s Parts &

Labor Warranty (excludes wear parts and supplies)

OperationInk High Performance water-based dye ink

Four 2-liter tanks CMYK

Resolution 1600 x 800 dpi or 1600 x 1600 dpi

Speed 6 ips (152 mm/sec) or 12 ips (300 mm/sec)

Print Area Width: 8.8" (223 mm) Length without stitching: 0.6"– 30" (15 mm – 762 mm) Length with stitching: Unlimited

Media Sensors Optical tracking edge sensor, Adjustable position, Black mark sensor, Gap sensor and continuous

Connectivity Ethernet 10/100/1000

Driver Microsoft® Windows 10, 8, 7, Windows Server® 2012, 2008, 64/32-bit drivers

Software TrojanControl

Environment & PhysicalConditions for Operation

Bewteen 59° F – 86° F (between 15° C – 30° C) at RH 22 to 80% (non-condensing)

Conditions for Storage

Between 41° F – 122° F (5° C – 50° C) at RH up to 85%, non-condensing at 149° F (65° C)

Power Requirements

100-240V AC – 50/60 Hz (360W, 2.5A power supply)

Dimensions With 2 Liter external ink tanks: 23.8" L x 22.8" W x 31.3” H(606 mm x 580 mm x 795 mm )

Touchscreen 7" Touchscreen

Weight 132.3 lbs. (60 kg) without ink and label roll

naturaink natura

ink

Print Quality


TROJAN™ T2

Optimized Digital Label Mini Press

Professional Grade Superior Digital Print Quality Low Cost of Ownership

Industrial Design• Built for 24/7 high volume production • Remarkably compact footprint• Crafted from stainless steel

High Productivity• Supports large roll capacities (24” OD) • Produces larger volumes at high speeds• Easily converts labels in-house

Built-in PC • Intuitive touch screen user interface• No intensive operator training required• Includes remote diagnostics

High Precision Registration• Dynamic web control• Print full-bleed on pre-die cut labels

Tight Production Quality• Produces finished label rolls every time• Servo-driven web handling and tension control • Little to no maintenance required

TrojanRIP Software + Workflow• Enhanced spot color matching• Graphic merge capability• Ability to make impositions


Maximized Ink Management• Large capacity ink tanks (2 Liters)• High uptime with reduced ink changeovers • Volume Press (VP) Program for high-volume operators



Trojan T2 Specifications

OperationInk High Performance water-based dye ink


Resolution 1600 x 1600 dpi full color


Print Area Width: 2"– 8.8" (51 mm – 223 mm)Length without stitching: 0.6"– 30" (15 mm – 762 mm)Length with stitching: unlimited

Media Sensors Optical tracking edge sensorAdjustable positionBlack mark sensorGap sensor and continuous

Connectivity Ethernet 10/100

Driver Microsoft® Windows 10, 8, 7, Windows Server® 2012, 2008, 64/32-bit drivers



Between 41°F and 95°F (between 5°C and 35°C), Recommended 59°F (15°C) at RH 22 up to 80% (non-condensing)


Between 23°F and 122°F (between -5°C and +50°C) at RH up to 85%, non-condensing at 149°F (65°C)

Power Requirements

100-240V AC – 50/60 Hz

Power Consumption

400W (at peak operation)

Dimensions 59" L x 36" W x 62" H (1500 mm x 916.5 mm x 1591 mm)

Touchscreen 15.6" touchscreen

Weight 1036 lbs. (470 kg) without ink and label rolls

Optional Accessories

Slitter for die-cut labels Exit feeder for inline placementRIP workflowColor management software label designer software (manage variable data)

SuppliesInk Tanks natura ink, high durability, extreme water

fastness and good UV light resistance, food-safe ink. Fastest drying ink in the market

Label Width 2"– 9.5" (51 mm – 241 mm)

Label Length Die-Cut

0.6"– 60" (15 mm – 1525 mm)

Thickness 4pt/mil – 12 pt/mil

Roll Size Core: 3" (76 mm)Max. OD: 24" (600 mm)

Types Paper, Inkjet coated gloss paper, PE, PET, PP

TrojanRIP Optimized color matchGlobal or specific color adjustmentEasy color replacementAbility to make impositions



Warranty Printer 12 Month Manufacturer’s Parts &


“Since installation, the T2 has been functioning flawlessly.The unique software and user friendly interface made our

operators smile from day one.” — A. Botas, Etipress

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Print Quality


TROJAN™ T3-OP

Professional Packaging Overprinting System

All-in-One Overprinting System Production-Friendly Low Cost of Ownership

High Quality, Full Color Printing• Prints directly onto materials with ink receptive surfaces• Includes high precision conveyor table• Resolution up to 1600 dpi

Multi-surface Printing• Adjustable print head height for variety of product sizes • Print on cardboard, postcards, boxes, paper bags and wooden planks• Option to print on blister envelopes or folded boxes ready for shipment


Switch Between Substrates• Automatic adjustment for timing and spacing variances• Flexible print width from 2” to 8.8” High Productivity• Supports large runs in shorter periods of time• Prints at speeds of 6 to 12 inches per second (152mm/sec. or 305mm/sec)


Maximized Ink Management • Large capacity ink tanks (2 Liters)• High uptime with reduced ink changeovers • Volume Press (VP) Program for high-volume operators


Trojan T3-OP Specifications

OperationInk Four 2-liter, water-based Dye ink,

Individual CMYK tanks



Print Area Width: 8.8" (223 mm)Length without stitching: 0.6"– 30" (15 mm – 762 mm) Length with stitching: Unlimited

Media Sensors Optical sensor

Connectivity Ethernet 10/100/1000

Driver 32/64-bitWindows 10, 8, 7, 32-bitWindows XPWindows Vista



Between 59°F and 86°F (between 15°C and 30°C) at RH 22 up to 80% (non-condensing)


Between 41°F and 122°F (between 5°C and 50°C) at RH up to 85%, non-condensing at 149°F (65°C)

Power Requirements

100-240V AC – 50/60 Hz

Power Consumption

60W (Trojan3 module only)

Dimensions 59" L x 49" W x 59" H (1500 mm x 1250 mm x 1500 mm)

Weight 187 lbs. (85 kg) without ink and supplies

Optional Accessories

Conveyor table, various media guides, feeding table, Catch tray, RIP work flow, color management software, Artwork designer software (manage variable data)

SuppliesInk Tanks 2 Liter, individual CMYK tanks

Ink Type High performance, water-based dye inks with extra wide color gamut that produce true-to-life color when combined with AstroNova approved media

Product Width Up to 40" (1000 mm)

Product Length 0.6"– 60" (15 mm – 1525 mm)

Thickness Adjustable

Types Paper, kraft paper, cardboard, ink absorbing surfaces, ink jet coated PE, PP, PET



WarrantyPrinter 12 Month Manufacturer’s Parts & Labor

Warranty (excludes wear parts and supplies)

“The T3-OP over printer has proven to be extremely versatile inour production. As an example, we have been able to fully digitalize our pizza box printing. This immediately resulted in stronger sales

and profitability.” — A. Gogoase, Adriano Company


TROJAN™ T4

Compact Digital Label Press & Finishing System

All-in-One Label Finishing

Flexible, High-Production Technology Low Cost of Ownership

Complete Label Production• Advanced label printing technologies• Full lamination system• Semi rotary die cutting and slitting Production Quality• Closed-loop, servo-driven web handling • Tension control ensures consistent registration• High speed printing up to 32 inches per second


Adapts to Frequent Set-up Changes• Minimum downtime in high or low volume environments• User-friendly software for quick adjustments or additions• Intuitive print queue management

Simplified In-line Finishing• Print finished roll of labels without manual intervention• Produce made-ready rolls for application• Little to no maintenance required

Upgradeable Technology • Modular system design for technology upgrades • Reduces capital expenses over time with easy add-on capabilities


Maximized Ink Management • Large capacity ink tanks (2 Liters)• High uptime with reduced ink changeovers • Volume Press (VP) Program for high-volume operators



TrojanRIP Optimized color matchGlobal or specific color adjustmentEasy color replacement

Print Quality

Operation - PressInk High Performance water-based dye ink




Print Area Width: 2"– 8.8" (51 mm – 223 mm)Length: 0.6"– 30" (15 mm – 762 mm)Finishing Length: 2"– 22" (50 mm – 550 mm)

Media Sensors Optical sensor

Connectivity Ethernet 10/100

Driver Microsoft® Windows 10, 8, 7; Windows Server® 2012, 2008, 64/32-bit drivers


Operation - FinishingWeb Width 2" – 13" (50 mm – 330 mm)

Substrate 50 gsm – 200 gsm

Die Station Semi-rotary speed: 21 ips (32 m/min) Full-rotary speed: 47,2 ips (72 m/min)Die plate size (repeat): 2"– 22" (50 mm – 558.8 mm)

Unwinder/Rewinder

Max. unwind ID: 19.7" (500 mm)Max. single-shaft rewind ID: 17.7" (450 mm) Core: 3" (76 mm)

Slitting Station Knife Type: Pneumatic crush or razor knifeMinimum distance crush: 0.5" (12.7 mm)


Weight Approx. 2646 lbs. (1200 kg) without ink and label/lamination rolls



Trojan T4 Specifications

”Since it’s installation it has been working flawlessly, efficiently and delivers the absolute highest print quality available. The T4 is very sophisticated

yet easy to use.” — P. Andersen, DanTryk

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Environment & Physical

Conditions for Operation

Between 59°F and 86°F (between 15°C and 30°C) at RH 22 up to 80% (non-condensing)


Between 41°F and 122°F (between 5°C and 50°C) at RH up to 85%, non-condensing at 149°F (65°C)

Power Requirements

Y 3W+N+PE 400V 50Hz 16A - min. 350mA RCCB (HFI)

Air Supply 6 bar 20L/min. Tube dimension ø8mm

Dimensions 57" L x 91" W x 60" H(1450 mm x 2300 mm x 1535 mm)


Weight Approx. 2646 lbs. (1200 kg) without supplies

SuppliesInk Tanks 2 Liter, individual CMYK tanks

Ink Type natura ink, high durability, extreme water fastness and good UV light resistance, food-safe ink. Fastest drying ink in the market

Label/tag Width 2" – 9.5" (51 mm – 241 mm)

LengthDie-cut

0.6"– 60" (15 mm – 1525 mm)

Thickness 4 pt/mil to 12 pt/mil

Roll Size Unwind -Core: 3” (76 mm)Max. OD: 20" (500 mm)Rewind - Core: 3” (76 mm)Max. OD: 16" (400 mm)

Types Paper, Inkjet coated gloss paper, PE, PET, PP, Tags

WarrantyPrinter 12 Month Manufacturer’s Parts &


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WORLD HEADQUARTERSAstroNova, Inc. 600 East Greenwich AvenueWest Warwick, Rhode Island 02893 USAToll-Free: 877-757-7978 | Tel: +1 401-828-4000

CANADA3505 rue Isabelle, Suite O Brossard, QC J4Y 2R2

LATIN AMERICAEsfuerzo Nacional 220Fracc. Industrial Alce Blanco, 53370Naucalpan, Edo. de MéxicoMéxicoTel: +52 (55) 5357-3044

FRANCEParc Euclide - ZA la Clef St. Pierre10A Rue Blaise Pascal 78990 Élancourt

UNITED KINGDOMA5 Westacott Business Centre Westacott Way, Maidenhead,Berkshire, SL6 3RTTel. 01628 668 836

EMEA HEADQUARTERS AstroNova GmbHWaldstraße 70 63128 Dietzenbach DeutschlandTel: +49 (0) 6074-31025-00

DENMARKMarielundvej 46A, 2.2730 HerlevTel: (+45) 29 64 00 05

CHINAAstroNova (Shanghai) Trading Co., Ltd.Part D, Building No. 3 Plot SectionNo. 81 Meiyue RoadPilot Free Trade Zone (Shanghai) 200131

INDIAAstroNova - AMTA-44 Phase 1 Madras Export Processing Zone (MEPZ)Tambaram - Chennai 600045

MALAYSIAKlang Selangor 41050

SINGAPORE1 Scott Road, #24-10 Shaw CentreSingapour 228208

©2018 QuickLabel, an AstroNova Division; TrojanLabel, an AstroNova Company; and AstroNova, Inc. All rights reserved. All specifications subject to change at any time without notice. Please consult your sales representative for most current information. QLB250_v2

www.trojanlabel.com

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