Diesel generator set V28 series - BuildSystem - Manufacturers...
Transcript of Diesel generator set V28 series - BuildSystem - Manufacturers...
Our energy working for you.TM
Diesel generator setV28 series
Specification sheet
480-500 kWe, 600-625 kVA Prime
Lowest life cycle cost
V28 series design features have made Cummins® diesel, the
standard for comparison of operating economy, reliability and
long life. When all cost factors like initial purchase, fuel, lube oil,
maintenance and overhaul are considered, the bottom line will
show that this Cummins ® ‘V28 series’ will deliver the lowest life
cycle cost.
Heavy duty, durable and emission compliant
Cummins ® ‘V28 series’ diesel engine comes with heavy duty
features, optimum size camshaft, optimized turbo-matching,
premium injectors and is yet compact in size with optimum
power to weight ratio making it the obvious choice for your
long-term power needs.
The genset powered by the reliable
Cummins ® ‘V28 series’ diesel
engine meets stringent exhaust
emission tests as per MOEF norms
without sacrificing fuel efficiency at
normal operating loads.
Silent Power
Cummins ® 600-625 kVA enclosures are so designed as to have
optimum performance and serviceability over the complete
operating range. The enclosures are compact and are designed
for ease in maintenance. The powder coated enclosures are
manufactured on latest CNC machines to ensure superior finish
and durability.
Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure
and other accessories is done by Cummins Group of companies/
Channel partners (Jaksons Limited) for that optimum
performance integrity and is backed by countrywide product
support network with single source responsibility for the entire
package.
Standard scope
Engine: Cummins® ‘V28’ series direct injection, water cooled
engine, 12 cylinder, Vee, 4 stroke, rated at 1500 RPM,
conforming to ISO 3046 / BS 5514 has the following
specifications:
- Cummins PT fuel pump
- Cummins heavy duty injectors
- Holset turbocharger, pulse tuned exhaust manifold,
stainless steel exhaust flexible connections
- Radiator or heat exchanger, coolant inhibitor,
- Shell and tube type lube oil cooler
- Full flow paper element filters - fuel, lube oil and by-pass
- Dry type replaceable paper element air cleaner with
restriction indicator
- Flywheel housing & flywheel to suit single bearing
alternator
- Starting motor – Electric, battery charging alternator
- First fill lube oil
PowerCom® controller: A Cummins manufactured
microprocessor based genset controller for metering,
monitoring, protecting and electronic governing of the engine.
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.
Alternator: Stamford brushless alternator
- Self-excited, self regulated
- Class ‘H’ insulation
- Salient pole revolving field
- Single bearing
- Digital automatic voltage regulator
Accessories:
- Silencer suitably optimized to meet stringent sound emission
standards laid down by MOEF / CPCB
- Base rail with integral fuel tank is provided with drain plug,
air vent, inlet and outlet connection, level indicator, manhole etc.
- Integral fuel tank of 926 litres capacity
- 2 x 12 V dry, uncharged batteries with connecting leads and
terminals
Acoustic enclosure:
- Specially designed to meet stringent MOEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
- Designed to have optimum serviceability
- Air inlet louvers specially designed to operate at rated load
even at 50 deg. C enclosure temp.
- Made on special purpose CNC machines for consistency
in quality and workmanship
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme
environments
- Use of stainless steel hardware
- Insulation material meets exacting IS 8183 specs for better
attenuation
Optionals
Engine: Heavy duty air cleaner, lube oil / coolant heater with
thermostatic switch
Alternator: Thermistors, PMG excitation, space heater
Control panel: "PowerCommand ® Control Panel (PCC 3100) "
for microprocessor based governing, regulation, metering,
monitoring and auto synchronising control system. AMF control
panel, battery charger, remote/ auto start panel, auto/ manual
synchronizing panel and audio/ visual annunciation for faults.
Others: Mobile sets with canopy
Control panel: Powder coated control panel manufactured
with 14 / 16 gauge CRCA sheet provides:
- MCCB / ACB of suitable rating with overload and short circuit
protection
- Voltmeter and Ammeter with selector switch
- KW / PF meters
- Frequency meter
- KWh meter
- Indicating lamps for “Load On” and “Set Running”
- Current transformers
- Aluminium busbars of suitable capacity with incoming and
outgoing terminations
- Instrument fuses duly wired and ferruled
- Engine protection for low lube
oil pressure, high coolant
temperature (alarm and
shutdown)
- Alternator protection
parameters like under voltage,
over voltage, over frequency,
over current, under frequency
(alarm and shutdown)
- Relay drivers for remote annuciations
- Cyclic cranking
- Auto/ manual start/ stop
- Alternator trim adjustment from the front key pad
- Model specific calibration from the front key pad
- Speed bias or raise/ lower inputs are provided for paralleling
- Remote monitoring capability through separate interface modules
- 6 configurable discrete outputs
- 2 configurable discrete inputs
- Smooth transition to rated speed
- Smart start algorithm
- Housed in a NEMA 3R/IP 53 non-metallic enclosure
- Operates within a wide temperature range (0-60 degrees C) and
humidity up to 95%
PowerCom® features:
- Engine electronic governing
- Genset metering parameters like lube oil pressure, coolant
temperature, engine speed (rpm), run hours, DC voltage,
intake manifold temperature (wherever applicable), 3 phase
volts and 3 phase amperes, frequency, kW, kVA, power factor
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.
Technical data Generator set specificationsModel CJ 600 D5 P CJ 625 D5 PPrime Power Rating kVA 600 625Output Voltage and Frequency 415 Volts, 50 Hz 415 Volts, 50 HzPower Factor 0.8 (lag) 0.8 (lag)No. of phases 3 phase 3 phase
Engine specificationsMake Cummins CumminsModel VTA 28 G3-I VTA 28 G5-INo. of cylinders 12 ‘Vee’ 12 ‘Vee’Aspiration Turbocharged-Aftercooled Turbocharged-AftercooledBore x Stroke 140 mm x 152 mm 140 mm x 152 mmDisplacement 28 ltrs 28 ltrsOutput - Prime 530 kWm 560 kWmFuel consumption @ 75% load with Radiator & Fan 96.3 ltr/hr 98.6 ltr/hrFuel consumption @ 100% load with Radiator & Fan 123.9 ltr/hr 131 ltr/hrTypical lube oil consumption @ 100% load 0.15 ltr/hr 0.15 ltr/hrTotal wet weight ( engine + radiator and fan) 3354 kg 3354 kgLength x Width x Height (engine) 2240 x 1265 x 1820 mm 2240 x 1265 x 1820 mmCompression Ratio 14.1 : 1 13.5:1Piston Speed 7.6 m/s 7.6 m/sGovernor / Class Electronic / A1 Electronic / A1Lubricating oil sytem capacity 95 ltrs 95 ltrsCoolant capacity (engine + radiator) 250 ltrs 250 ltrsCombustion air intake @ 100% load (+/- 5%) 42.5 m3/min 46.1 m3/minFan air flow across radiator 1133 m3/min 1198.13 m3/minExhaust Temperature 453 oC 457 oCBattery Capacity / Rating 180 AH, 2 X 12 V 180 AH, 2 X 12 V
Alternator specificationsMake Stamford StamfordFrame size / Model No. HC5E HC5FVoltage Regulation + 1.0% + 1.0%Insulation Class H Class HStandard Enclosure IP 23 IP 23Winding Pitch 2 / 3 Pitch 2 / 3 PitchStator Winding Double layer lap Double layer lapRotor Dynamically balanced Dynamically balancedWave form distortion No load < 1.5%, non distorting No load < 1.5 %, non distorting
balanced linear load < 5 % balanced linear load < 5 % Telephone Interference Factor Better than 50 Better than 50Total Harmonic Factor Better than 2% Better than 2%
Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046
Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
- Fuel consumption data is based on diesel having specific
gravity of 0.85 and conforming to IS:1460
- Oil consumption data is based on oil having specific gravity of
0.89 and meeting CF4 API categories
- Fuel consumption tolerance is +5%
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.
Typical enclosed genset dimensions*
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 600 D5 P 600 kVA 7000 2500 2925 10500CJ 625 D5 P 625 kVA 7000 2500 2925 10500
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/V28 600-625 kVA/Jaksons/February 2009/Qty.
Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:
Allahabad (M) 9839210580
Bareilly (M) 9319258525
Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905
Daman (M) 9726011999
Gorakhpur (M) 9839705110
Guwahati (0361) 260 2970 (M) 9954098818
Haridwar (M) 9837017868
Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456
Jamshedpur (M) 9334445567
Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634
Kolkata (M) 9339796316 (033) 6633 5800
Lucknow (M) 9839110134
Mathura (M) 9319603567
Meerut (M) 9319447530
Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294
New Delhi (011) 6545 7616/ 17 (011) 2575 3427
Noida (0120) 430 2600/ 2568923-27 (0120) 4302646
Raipur (M) 9300205447
Rudrapur (M) 9837058611
Varanasi (M) 9839241506
Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,
Noida - 201305 (U.P)
Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930
Email: [email protected]
Website: www.jakson.com
Cummins India LimitedPower Generation Business Unit
35A/1/2, Erandawana,
Pune 411 038. India
Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090
AuthorisedRepresentative
Cummins Power Generation Offices:Location: Tel: Fax:
Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552
Chandigarh: (0172) 2240373 (0172) 224 0371
Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120
Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61
Hyderabad: (040) 2766 3017 (040) 2767 8892
Indore: (0731) 645 1042/ 09826 42717
Jaipur: (0141) 236 4944 (0141) 403 8794
Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839
Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880
Mohali: (0172) 224 0373 (0172) 224 0371/ 72
Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355
Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010
Our energy working for you.TM
Diesel generator setC series
Specification sheet
144-160 kWe, 160-200 kVA Prime
Lowest life cycle cost
‘C series’ design features have made Cummins® diesel, the
standard for comparison of operating economy, reliability and
long life. When all cost factors like initial purchase, fuel, lube oil,
maintenance and overhaul are considered, the bottom line will
show that this Cummins ® ‘C series’ will deliver the lowest life
cycle cost.
Heavy duty, durable and emission compliant
Cummins ® ‘C series’ diesel engine comes with heavy duty
features, bigger size camshaft, optimized turbo-matching and is
yet compact in size with optimum power to weight ratio making
it the obvious choice for your long-term power needs.
The genset powered by the reliable
Cummins ® ‘C series’ diesel engine
meets stringent exhaust emission
tests as per MOEF norms without
sacrificing fuel efficiency at normal
operating loads.
Silent Power
Cummins ® 160-200 kVA enclosures are so designed as to have
optimum performance and serviceability over the complete
operating range. The enclosures are compact with integral fuel
tank and are designed for ease in maintenance. The powder
coated enclosures are manufactured on latest CNC machines to
ensure superior finish and durability.
Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure
and other accessories is done by Cummins India/ Channel
partners (Jaksons Limited) for that optimum performance
integrity and is backed by countrywide product support network
with single source responsibility for the entire package.
Standard scope
Engine: Cummins® ‘C series’, direct injection, water cooled
engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM,
conforming to ISO 3046 / BS 5514 has the following
specifications:
In-line fuel pump with mechanical governor
Optimised turbocharger
Stainless steel exhaust flexible coupling
Silencer
Radiator
Coolant inhibitor
Plate-type lube oil cooler
Spin-on filters - coolant, fuel & lube oil
Dry-type, heavy duty, replaceable paper element air cleaner with
restriction indicator
Flywheel housing and flywheel to suit single bearing alternator
Electrical starter motor
Battery charging alternator
First fill lube oil
Alternator: Stamford brushless alternator
Self-excited, self regulated
Class ‘H’ insulation
Salient pole revolving field
Single bearing
Digital automatic voltage regulator (part of PCC 1301)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.
Genset controller: Cummins PowerCommand ® PCC 1301
microprocessor based integrated generator set monitoring,
metering, protection and control system with built-in torque
matched Volts/Hz overload control.
Acoustic enclosure:
- Specially designed to meet stringent MOEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
- Designed to have optimum serviceability
- Air inlet louvers specially designed to operate at rated load
even at 50 deg C air inlet temp.
- Made on special purpose CNC machines for consistency in
quality and workmanship
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme
environments
- Use of stainless steel hardware
- Insulation material meets exacting IS 8183 specs for better
attenuation
Accessories:
- Silencer suitably optimized to meet stringent sound emission
standards laid down by MOEF / CPCB
- Base rail with integral fuel tank (285 litres capacity) is provided
with drain plug, air vent, inlet and outlet connection, level
indicator, manhole etc.
- 2 x 12 V dry, uncharged batteries with connecting leads and
terminals
Optionals
Engine: Coolant heater with thermostatic switch, lube oil heater
and digital electronic governor
Alternator: Thermistors, space heater
Control panel: AMF control panel, battery charger, remote/
auto start panel, auto/ manual synchronizing panel, audio-visual
annunciation and indication lamps for engine faults
Others: Mobile sets with canopy
Control panel: Powder coated control panel manufactured
with 14 / 16 gauge CRCA sheet provides:
- MCCB of suitable rating with overload and short circuit
protection
- Combined meter for KW, kVA and PF
- KWh meter
- Current transformers
- Aluminum busbars of suitable capacity with incoming and
outgoing terminations
- Indicating lamps for “DG On” and “Load On”
- Instrument fuses/ MCB duly wired and ferruled
Single control for all genset functions:
- Digital voltage control
- Engine control
- Operator interface
- Protection
- Advanced control functions
Metering- RPM- Battery voltage- Lube oil pressure- Coolant temp. - Running hours
Protection- Low lube oil pressure- High water temp.- High /low DC voltage - Weak battery- Overspeed
Metering- 3 phase voltage
(L-L and L-N)- 3 phase current - Frequency - kVA
Protection- Under voltage - Over voltage - Over current- Under/ over-frequency - Loss of sensing
Others- Battle switch function- Delay start/ stop- Configurable cranking cycle- Sleep mode time
Engine
Standard features of genset controller:
Alternator
- Fail to crank- Fail to start- Sensor failure
- Field overload
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.
Technical data Generator set specificationsModel CJ 160 D5 P CJ 180 D5 P CJ 200 D5 PPrime Power Rating kVA 160 180 200Output Voltage and Frequency 415 Volts, 50 Hz 415 Volts, 50 Hz 415 Volts, 50 HzPower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag)No. of phases 3 phase 3 phase 3 phase
Engine specificationsMake Cummins Cummins CumminsModel 6CTA8.3G1-I 6CTA8.3G2-I 6CTAA8.3G1-INo. of cylinders 6, in- line 6, in- line 6, in- lineAspiration Turbocharged-Aftercooled Turbocharged-Aftercooled Turbocharged-Air to air cooledBore x Stroke 114 mm x 135 mm 114 mm x 135 mm 114 mm x 135 mmDisplacement 8.3 ltrs 8.3 ltrs 8.3 ltrsOutput - Prime 153 KW 164 KW 183 KWFuel consumption @ 75% load with Radiator & Fan 28.1 ltr / hr 29.9 ltr / hr 31.5 ltr / hrFuel consumption @ 100% load with Radiator & Fan 36.9 ltr / hr 39.0 ltr / hr 42.8 ltr / hrTypical lube oil consumption @ full load 0.09 ltr / hr 0.10 ltr / hr 0.11 ltr / hrTotal wet weight ( engine + radiator) 766 Kg 766 Kg 892 KgLength x Width x Height (engine) 1129 x 711 x 1171 mm 1129 x 711 x 1171 mm 1129 x 711 x 1171 mmCompression Ratio 16.8 : 1 16.8 : 1 16.8 : 1Piston Speed 6.75 m/s 6.75 m/s 6.75 m/sGovernor / Class Mechanical / A1 Mechanical / A1 Mechanical / A1Lubricating oil sytem capacity 23.8 ltrs 23.8 lts 23.8 ltrsCoolant capacity (engine + radiator) 38.9 ltrs 38.9 ltrs 40.8 ltrsCombustion air intake @ 100% load (+/- 5%) 11.5 m3 /min 11.8 m3 /min 11.9 m3 /minFan air flow across radiator 11736 CFM 11736 CFM 14323 CFMExhaust Temperature 561 0C 569 0C 598 0CBattery Capacity / Rating 180 AH, 2 X 12 V 180 AH, 2 X 12 V 180 AH, 2 X 12 V
Alternator specificationsMake Stamford Stamford StamfordFrame size / Model No. UC27F UC27G UC27HVoltage Regulation + 1.0 % + 1.0 % + 1.0 %Insulation Class H Class H Class HStandard Enclosure IP 23 IP 23 IP 23Winding Pitch 2 / 3 Pitch 2 / 3 Pitch 2 / 3 PitchStator Winding Double layer lap Double layer lap Double layer lapRotor Dynamically balanced Dynamically balanced Dynamically balancedWave form distortion No load < 1.8 %, non distorting No load < 1.8 %, non distorting No load < 1.8 %, non distorting
balanced linear load < 5 % balanced linear load < 5 % balanced linear load < 5 %Telephone Interference Factor Better than 50 Better than 50 Better than 50Total Harmonic Factor Better than 2% Better than 2% Better than 2%
Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046
Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
- Fuel consumption data is based on diesel having specific
gravity of 0.85 and conforming to IS:1460
- Oil consumption data is based on oil having specific gravity of
0.89 and meeting CF4 API categories
- Fuel consumption tolerance is +5%
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 160 D5 P 160 kVA 4500 1500 1850 4200CJ 180 D5 P 180 kVA 4500 1500 1850 4252CJ 200 D5 P 200 kVA 4500 1500 1850 4710
Typical enclosed genset dimensions*
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/C 160-200 kVA/Jaksons/February 2009/Qty.
Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:
Allahabad (M) 9839210580
Bareilly (M) 9319258525
Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905
Daman (M) 9726011999
Gorakhpur (M) 9839705110
Guwahati (0361) 260 2970 (M) 9954098818
Haridwar (M) 9837017868
Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456
Jamshedpur (M) 9334445567
Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634
Kolkata (M) 9339796316 (033) 6633 5800
Lucknow (M) 9839110134
Mathura (M) 9319603567
Meerut (M) 9319447530
Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294
New Delhi (011) 6545 7616/ 17 (011) 2575 3427
Noida (0120) 430 2600/ 2568923-27 (0120) 4302646
Raipur (M) 9300205447
Rudrapur (M) 9837058611
Varanasi (M) 9839241506
Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,
Noida - 201305 (U.P)
Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930
Email: [email protected]
Website: www.jakson.com
Cummins India LimitedPower Generation Business Unit
35A/1/2, Erandawana,
Pune 411 038. India
Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090
AuthorisedRepresentative
Cummins Power Generation Offices:Location: Tel: Fax:
Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552
Chandigarh: (0172) 2240373 (0172) 224 0371
Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120
Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61
Hyderabad: (040) 2766 3017 (040) 2767 8892
Indore: (0731) 645 1042/ 09826 42717
Jaipur: (0141) 236 4944 (0141) 403 8794
Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839
Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880
Mohali: (0172) 224 0373 (0172) 224 0371/ 72
Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355
Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010
Our energy working for you.TM
Diesel generator setK19 series
Specification sheet
400 kWe, 500 kVA Prime
Lowest life cycle cost
K19 series design features have made Cummins® diesel, the
standard for comparison of operating economy, reliability and
long life. When all cost factors like initial purchase, fuel, lube oil,
maintenance and overhaul are considered, the bottom line will
show that this Cummins ® ‘K19 series’ will deliver the lowest life
cycle cost.
Heavy duty, durable and emission compliant
Cummins ® ‘K19 series’ diesel engine comes with heavy duty
features, bigger size camshaft, optimized turbo-matching,
electrical STC injectors and is yet compact in size with optimum
power to weight ratio making it the obvious choice for your
long-term power needs.
The genset powered by the reliable
Cummins ® ‘K19 series’ diesel
engine meets stringent exhaust
emission tests as per MOEF norms
without sacrificing fuel efficiency at
normal operating loads.
Silent Power
Cummins ® 500 kVA enclosure is so designed as to have
optimum performance and serviceability over the complete
operating range. The enclosuree is compact with integral fuel
tank and is designed for ease in maintenance. The powder
coated enclosure is manufactured on latest CNC machines to
ensure superior finish and durability.
Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure
and other accessories is done by Cummins Group of companies/
Channel partners (Jaksons Limited) for that optimum
performance integrity and is backed by countrywide product
support network with single source responsibility for the entire
package.
Standard scope
Engine: Cummins® ‘K19 series’ direct injection, water cooled
engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM,
conforming to ISO 3046 / BS 5514 has the following
specifications:
- Cummins PT fuel pump
- Electrical Step Timing Control (ESTC) injector
- Holset turbocharger, pulse tuned exhaust manifold,
stainless steel exhaust flexible connection
- Radiator or heat exchanger, coolant inhibitor,
Low Temperature After cooling (LTA)
- Plate type lube oil cooler
- Spin-on filters - fuel, lube oil and by-pass
- Dry type replaceable paper element air cleaner with
restriction indicator
- Flywheel housing & flywheel to suit single bearing
alternator
- Starting motor – Electric, battery charging alternator
- First fill lube oil
PowerCom® controller: A Cummins manufactured
microprocessor based genset controller for metering,
monitoring, protecting and electronic governing of the engine.
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.
Alternator: Stamford brushless alternator
- Self-excited, self regulated
- Class ‘H’ insulation
- Salient pole revolving field
- Single bearing
- Automatic voltage regulator
Accessories:
- Silencer suitably optimized to meet stringent sound emission
standards laid down by MOEF / CPCB
- Base rail with integral fuel tank is provided with drain plug,
air vent, inlet and outlet connection, level indicator, manhole etc.
- Sub-base fuel tank of 700 litres capacity
- 2 x 12 V dry, uncharged batteries with connecting leads and
terminals
Acoustic enclosure:
- Specially designed to meet stringent MOEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
- Designed to have optimum serviceability
- Air inlet louvers specially designed to operate at rated load
even at 50 deg C enclosure temp.
- Made on special purpose CNC machines for consistency
in quality and workmanship
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme
environments
- Use of stainless steel hardware
- Insulation material meets exacting IS 8183 specs for better
attenuation
Optionals
Engine: Heavy duty air cleaner, lube oil / coolant heater with
thermostatic switch
Alternator: Thermistors, PMG excitation, space heater
Control panel: "PowerCommand ® Control Panel (PCC 3100) "
for microprocessor based governing, regulation, metering,
monitoring and auto synchronising control system. AMF control
panel, battery charger, remote/ auto start panel, auto/ manual
synchronizing panel and audio/ visual annunciation for faults.
Others: Mobile sets with canopy
Control panel: Powder coated control panel manufactured
with 14 / 16 gauge CRCA sheet provides:
- MCCB /ACB of suitable rating with overload and short circuit
protection
- Voltmeter and ammeter with selector switch
- KW / PF meters
- Frequency meter
- KWh meter
- Indicating lamps for “Load On” and “Set Running”
- Current transformers
- Aluminium busbars of suitable capacity with incoming and
outgoing terminations
- Instrument fuses duly wired and ferruled
- Engine protection for low lube
oil pressure, high coolant
temperature (alarm and
shutdown)
- Alternator protection
parameters like under voltage,
over voltage, over frequency,
over current, under frequency
(alarm and shutdown)
- Relay drivers for remote annuciations
- Cyclic cranking
- Auto/ manual start/ stop
- Alternator trim adjustment from the front key pad
- Model specific calibration from the front key pad
- Speed bias or raise/ lower inputs are provided for paralleling
- Remote monitoring capability through separate interface modules
- 6 configurable discrete outputs
- 2 configurable discrete inputs
- Smooth transition to rated speed
- Smart start algorithm
- Housed in a NEMA 3R/IP 53 non-metallic enclosure
- Operates within a wide temperature range (0-60 degrees C) and
humidity up to 95%
PowerCom® features:
- Engine electronic governing
- Genset metering parameters like lube oil pressure, coolant
temperature, engine speed (rpm), run hours, DC voltage,
intake manifold temperature (wherever applicable), 3 phase
volts and 3 phase amperes, frequency, kW, kVA, power factor
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.
Technical data Generator set specificationsModel CJ 500 D5 PPrime Power Rating kVA 500Output Voltage and Frequency 415 Volts, 50 HzPower Factor 0.8 (lag)No. of phases 3 phase
Engine specificationsMake CumminsModel KTA 19 G-9No. of cylinders 6, in-lineAspiration Turbocharged-AftercooledBore x Stroke 159 mm x 159 mmDisplacement 18.9 ltrsOutput - Prime 448 kWmFuel consumption @ 75% load with Radiator & Fan 77.4 ltr/hrFuel consumption @ 100% load with Radiator & Fan 101.8 ltr/hrTypical lube oil consumption @ full load 0.12 ltr/hrTotal wet weight ( engine + radiator ) 2687 kgLength x Width x Height (engine) 1970 x 1092 x 1510 mmCompression Ratio 13.9 : 1Piston Speed 7.95 m/sGovernor / Class Electronic / A1Lubricating oil sytem capacity 55 ltrsCoolant capacity (engine + radiator) 175 ltrsCombustion air intake @ 100% load (+/- 5%) 32.7 m3/minFan air flow across radiator 1217 m3/minExhaust Temperature 538 oCBattery Capacity / Rating 180 AH, 2 X 12 V
Alternator specificationsMake StamfordFrame size / Model No. HC5DVoltage Regulation + 1.0%Insulation Class HStandard Enclosure IP 23Winding Pitch 2 / 3 PitchStator Winding Double layer lapRotor Dynamically balancedWave form distortion No load < 1.5%, non distorting
balanced linear load < 5 %Telephone Interference Factor Better than 50Total Harmonic Factor Better than 2%
Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046
Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
- Fuel consumption data is based on diesel having specific
gravity of 0.85 and conforming to IS:1460
- Oil consumption data is based on oil having specific gravity of
0.89 and meeting CF4 API categories
- Fuel consumption tolerance is +5%
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.
Typical enclosed genset dimensions*
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 500 D5 P 500 kVA 6500 2000 2300 8500
H
W L
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/K19 500 kVA/Jaksons/February 2009/Qty.
Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:
Allahabad (M) 9839210580
Bareilly (M) 9319258525
Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905
Daman (M) 9726011999
Gorakhpur (M) 9839705110
Guwahati (0361) 260 2970 (M) 9954098818
Haridwar (M) 9837017868
Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456
Jamshedpur (M) 9334445567
Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634
Kolkata (M) 9339796316 (033) 6633 5800
Lucknow (M) 9839110134
Mathura (M) 9319603567
Meerut (M) 9319447530
Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294
New Delhi (011) 6545 7616/ 17 (011) 2575 3427
Noida (0120) 430 2600/ 2568923-27 (0120) 4302646
Raipur (M) 9300205447
Rudrapur (M) 9837058611
Varanasi (M) 9839241506
Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,
Noida - 201305 (U.P)
Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930
Email: [email protected]
Website: www.jakson.com
Cummins India LimitedPower Generation Business Unit
35A/1/2, Erandawana,
Pune 411 038. India
Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090
AuthorisedRepresentative
Cummins Power Generation Offices:Location: Tel: Fax:
Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552
Chandigarh: (0172) 2240373 (0172) 224 0371
Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120
Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61
Hyderabad: (040) 2766 3017 (040) 2767 8892
Indore: (0731) 645 1042/ 09826 42717
Jaipur: (0141) 236 4944 (0141) 403 8794
Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839
Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880
Mohali: (0172) 224 0373 (0172) 224 0371/ 72
Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355
Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010
Our energy working for you.TM
Diesel generator setN14 series
Specification sheet
304 kWe, 380 kVA Prime
Lowest life cycle cost
N14 series design features have made Cummins® diesel, the
standard for comparison of operating economy, reliability and
long life. When all cost factors like initial purchase, fuel, lube oil,
maintenance and overhaul are considered, the bottom line will
show that this Cummins ® ‘N14 series’ will deliver the lowest life
cycle cost.
Heavy duty, durable and emission compliant
Cummins ® ‘N14 series’ diesel engine comes with heavy duty
features, bigger size camshaft, optimized turbo-matching,
electrical STC Injectors and is yet compact in size with optimum
power to weight ratio making it the obvious choice for your
long-term power needs.
The Genset powered by the reliable
Cummins ® ‘N14 series’ diesel
engine meets stringent exhaust
emission tests as per MOEF norms
without sacrificing fuel efficiency at
normal operating loads.
Silent Power
Cummins ® 380 kVA enclosure is so designed as to have
optimum performance and serviceability over the complete
operating range. The enclosure is compact with integral fuel tank
and is designed for ease in maintenance. The powder coated
enclosure is manufactured on latest CNC machines to ensure
superior finish and durability.
Single source power assurance
Design, manufacture and testing of engine, alternator, enclosure
and other accessories is done by Cummins Group of companies/
Channel partners (Jaksons Limited) for that optimum performance
integrity and is backed by countrywide product support network
with single source responsibility for the entire package.
Standard scope
Engine: Cummins® ‘N14’ series, direct injection, water cooled
engine, 6 cylinder, in-line, 4 stroke, rated at 1500 RPM,
conforming to ISO 3046 / BS 5514 has the following
specifications:
- Cummins PT fuel pump, Step Timing Control (STC) injector
- Holset turbocharger, pulse tuned exhaust manifold,
stainless steel exhaust flexible coupling
- Radiator or heat exchanger, coolant inhibitor,
Low Temperature After cooling (LTA)
- Articulated piston
- Gear train with spur gears
- Plate type lube oil cooler
- Spin-on filters - fuel, lube oil and coolant
- Dry type replaceable paper element air cleaner with restriction
indicator
- Flywheel housing & flywheel to suit single bearing alternator
- Starting motor – electric
- First fill lube oil
PowerCom® controller: A Cummins manufactured
microprocessor based genset controller for metering, monitoring,
protecting and electronic governing of the engine.
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.
Alternator: Stamford brushless alternator
- Self-excited, self regulated
- Class ‘H’ insulation
- Salient pole revolving field
- Single bearing
- Automatic voltage regulator
Accessories:
- Silencer suitably optimized to meet stringent sound emission
standards laid down by MOEF / CPCB
- Base rail with integral fuel tank (520 litres capacity) is provided
with drain plug, air vent, inlet and outlet connection, level
indicator, manhole etc.
- 2 x 12 V dry, uncharged batteries with connecting leads and
terminals
Acoustic enclosure:
- Specially designed to meet stringent MOEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
- Designed to have optimum serviceability
- Air inlet louvers specially designed to operate at rated load
even at 50 deg C air inlet temp.
- Made on special purpose CNC machines for consistency in
quality and workmanship
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme
environments
- Use of stainless steel hardware
- Insulation material meets exacting IS 8183 specs for better
attenuation
Optionals
Engine: Heavy duty air cleaner, heat exchanger, lube oil/
Coolant heater with thermostatic switch
Alternator: RTDs, BTD, PMG excitation, space heater
Control panel: "PowerCommand ® Control Panel (PCC 3100) "
for microprocessor based governing, regulation, metering,
monitoring and auto synchronising control system. AMF control
panel, battery charger, remote/ auto start panel, auto/ manual
synchronizing panel and audio/ visual annunciation for faults.
Others: Mobile sets with canopy
Control panel: Powder coated control panel manufactured
with 14 / 16 gauge CRCA sheet provides:
- MCCB of suitable rating with overload and short circuit
protection
- Combined meter for Voltage, amps and frequency
- Combined meter for KW, kVA and PF
- KWh meter
- Indicating lamps for “DG On” and “Load On”
- Current transformers
- Aluminium busbars of suitable capacity with incoming and
outgoing terminations
- Instrument fuses/ MCB duly wired and ferruled
- Engine protection for low lube
oil pressure, high coolant
temperature (alarm and
shutdown)
- Alternator protection
parameters like under voltage,
over voltage, over frequency,
over current, under frequency
(alarm and shutdown)
- Relay drivers for remote annuciations
- Cyclic cranking
- Auto/ manual start/ stop
- Alternator trim adjustment from the front key pad
- Model specific calibration from the front key pad
- Speed bias or raise/ lower inputs are provided for paralleling
- Remote monitoring capability through separate interface modules
- 6 configurable discrete outputs
- 2 configurable discrete inputs
- Smooth transition to rated speed
- Smart start algorithm
- Housed in a NEMA 3R/IP 53 non-metallic enclosure
- Operates within a wide temperature range (0-60 degrees C) and
humidity up to 95%
PowerCom® features:
- Engine electronic governing
- Genset metering parameters like lube oil pressure, coolant
temperature, engine speed (rpm), run hours, DC voltage,
intake manifold temperature (wherever applicable), 3 phase
volts and 3 phase amperes, frequency, kW, kVA, power factor
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.
Technical data Generator set specificationsModel CJ 380 D5 PPrime Power Rating kVA 380Output Voltage and Frequency 415 Volts, 50 HzPower Factor 0.8 (lag)No. of phases 3 phase
Engine specificationsMake CumminsModel NTA 14 G3No. of cylinders 6, in- lineAspiration Turbocharged-AftercooledBore x Stroke 140 mm x 152 mmDisplacement 14 ltrsOutput - Prime 336 KWmFuel consumption @ 75% load with Radiator & Fan 58.2 ltr/hrFuel consumption @ 100% load with Radiator & Fan 76 ltr/hrTypical lube oil consumption @ full load 0.092 ltr/hrTotal wet weight ( engine + radiator) 1620 kgLength x Width x Height (engine) 1655 x 900 x 1313 mmCompression Ratio 17:1Piston Speed 7.6 m/sGovernor / Class Electronic / A1Lubricating oil sytem capacity 38.6 ltrsCoolant capacity (engine + radiator) 76.8 ltrsCombustion air intake @ 100% load (+/- 5%) 223.7 m3/minFan air flow across radiator 623 m3/minExhaust Temperature 527 oCBattery Capacity / Rating 180 AH, 2 X 12 V
Alternator specificationsMake StamfordFrame size / Model No. HC4FVoltage Regulation + 1%Insulation Class HStandard Enclosure IP 23Winding Pitch 2 / 3 PitchStator Winding Double layer lapRotor Dynamically balancedWave form distortion No load < 1.8 %, non distorting
balanced linear load < 5 % Telephone Interference Factor Better than 50Total Harmonic Factor Better than 2%
Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046
Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
- Fuel consumption data is based on diesel having specific
gravity of 0.85 and conforming to IS:1460
- Oil consumption data is based on oil having specific gravity of
0.89 and meeting CF4 API categories
- Fuel consumption tolerance is +5%
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry)CJ 380 D5 P 380 kVA 5500 2000 2450 7215
Typical enclosed genset dimensions*
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/N14 380 kVA/Jaksons/February 2009/Qty.
Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:
Allahabad (M) 9839210580
Bareilly (M) 9319258525
Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905
Daman (M) 9726011999
Gorakhpur (M) 9839705110
Guwahati (0361) 260 2970 (M) 9954098818
Haridwar (M) 9837017868
Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456
Jamshedpur (M) 9334445567
Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634
Kolkata (M) 9339796316 (033) 6633 5800
Lucknow (M) 9839110134
Mathura (M) 9319603567
Meerut (M) 9319447530
Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294
New Delhi (011) 6545 7616/ 17 (011) 2575 3427
Noida (0120) 430 2600/ 2568923-27 (0120) 4302646
Raipur (M) 9300205447
Rudrapur (M) 9837058611
Varanasi (M) 9839241506
Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,
Noida - 201305 (U.P)
Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930
Email: [email protected]
Website: www.jakson.com
Cummins India LimitedPower Generation Business Unit
35A/1/2, Erandawana,
Pune 411 038. India
Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090
AuthorisedRepresentative
Cummins Power Generation Offices:Location: Tel: Fax:
Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552
Chandigarh: (0172) 2240373 (0172) 224 0371
Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120
Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61
Hyderabad: (040) 2766 3017 (040) 2767 8892
Indore: (0731) 645 1042/ 09826 42717
Jaipur: (0141) 236 4944 (0141) 403 8794
Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839
Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880
Mohali: (0172) 224 0373 (0172) 224 0371/ 72
Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355
Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010
Our energy working for you.TM
Diesel generator setB serieswith user friendly PS0500 genset controller
Specification sheet
66-112 kWe, 82.5-140 kVA Prime
Single source power assurance
The rugged and reliable Cummins ® ‘B series’ DG sets are unique,
because all the major components - the engine, alternator, control
system and canopy are manufactured by Cummins India/ Channel
partners (Jaksons Limited). This integral approach means each
element of a generating set is designed to work in harmony from
the start. A high quality product, complemented by the largest
customer support network in India, providing round-the-clock
service and spares support, offers you SINGLE SOURCE POWER
ASSURANCE from the world leaders in power generation.
Standard scope
Engine: Cummins ® ‘B series’ diesel generating sets, powered
by Cummins® ‘B series’ engines, are rated at 1500 RPM and
conform to ISO 8528 specifications. The engines are radiator
cooled, four stroke and multi-cylinder, conforming to BS 5514 /
ISO 3046.
The scope of supply includes:
- Electrical starter motor 12V DC
- Battery charging alternator
- MICO fuel system with mechanical governor
- Dual spin-on fuel filter
- Turbocharger
- Residential silencer
- Dry type air cleaner
- Shut-off coil with safeties for LLOP/HWT
- Flywheel and flywheel housing
- First fill of lube oil and coolant
- Electronic governor for 140 kVA
Alternator: Stamford alternator from Cummins Generator
Technologies, suitable for operation at 1500 RPM,
415 Volts, 0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire
system, conforming to BS 5000 / IS 4722. The Alternator is
brushless type, screen protected, revolving field, self excited,
self regulated through an AVR. The alternator has the following
features:
- + 1.0 % Voltage regulation (max) in static conditions
- IP: 23 protection with insulation class H
- Permissible overload of 10% for one hour in
12 hours of operation
Latest technology product: Value for money
The Cummins ® ‘B series’ engine powered diesel generating
sets offer the best fuel economy, best warranty terms and
lowest cost of maintenance thereby proving to be the most
economical power solution. With the superior designed engine
and world class Cummins Generator Technologies (Stamford)
make alternator, the gensets come equipped with Cummins
corporate genset controller for ease of use and monitoring
generator performance.
Silent, compact and light weight
The Cummins ® ‘B series’ DG sets are smaller and lighter than
any other DG set in it’s class, thus giving you the advantage of
optimising your valuable space.
Environment friendly power
The Cummins ® ‘B series’ base DG sets are available with the
lowest noise levels in it’s range and are CPCB certified for
emissions and noise compliance, thus offering you environment
friendly power.
The genset powered by the reliable Cummins ®
‘B series’ diesel engine meets stringent
exhaust emission tests as per MOEF norms
without sacrificing fuel efficiency at normal
operating loads.
Unmatched warranty
The Cummins ® ‘B series’ DG sets are backed by the industry
aknowledged best-in-class comprehensive warranty on the
entire package including rubber components.
Lowest operating costs
All elements of the Cummins ® ‘B series’ DG sets are designed
from the start to work together to maximize efficiency, even at
part loads, thus offering you the advantage of lowest operating
costs.
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.
Mounting arrangement: Engine and alternator are mounted
on a common MS fabricated base frame with AVM pads.
Control Panel: The control panel is manufactured with 14/16
gauge CRCA sheet and is powder coated for weather-proof and
long lasting finish.
The control panel consists of the following parts:
- PS0500 Controller
- Aluminum bus bars with suitable capacity with in/outgoing
terminals
- Indicating lamps for ‘Load On’ and ‘Set Running’
- Instrument fuses duly wired and ferruled
- MCCB of suitable rating with overload and short circuit
protections
PS0500 Genset controller
Cummins PowerStart™ PS0500
control is a microprocessor based
generator set monitoring and control
system. The control provides a
simple operator interface to the
generator set, manual and remote
start/ stop control, shutdown fault indication, and an LCD hour
counter. The integration of all functions into a single control
system provides enhanced reliability and performance compared
to conventional generator set control systems. This control has
been designed and tested to meet harsh environment in which
gensets are typically applied.
Features, Functions, protections
● 16 character x 2 line alphanumeric LCD display with LED
backlight
● Operator interface
● Provide a record of most recent fault conditions. Fault history
stored in the control non volatile memory
● Provide Alternator Data
- Voltage ( 1 ph or 3 ph line to line and line to neutral voltage)
- Current ( 1 ph or 3 ph)
- kVA (3 ph and total)
- Frequency
● Provide Engine Data
- Starting battery voltage
- Engine running hours
- Engine Temp.
- Engine oil pressure
● Control includes provision for Service adjustment and calibration
of DG control functions
- Voltage, frequency selection
- Configurable input and output set up
- Meter calibration
● Engine controls
- PowerStart operates on 12 VDC batteries
- Auto start mode accepts a ground signal from remote devices to
automatically start the DG set. The remote start will also wake
up the control system from sleep mode.
- Engine Starting – The control system supports automatic engine
starting, Primary and back up start disconnects are achieved by
battery charging alternator feedback or main alternator output
frequency.
- Controller provide configurable time delay of 0-300 secs to start
after remote start signal and time delay of 0-600 secs prior to
shutdown after stop signal.
- Sleep mode increase battery life. Configurable current settings
from low to minimize current draw when genset is not working.
● Engine Protective functions includes
- Configurable alarm output
- Emergency stop: Annunciated whenever an emergency stop
signal is received by the control.
- Low lube oil pressure warning and Shutdown
- High engine water temp warning / Shutdown
- Low coolant temp warning
- Sensor failure indication
- Low and high battery voltage warning
- Weak battery warning
- Fail to start shut down
- Cracking lockout: Control will not allow the starter to engage or
to crank the running engine.
- Cyclic cranking: Configurable for the number of starting cycle
(1 to 7) and duration of crank and rest periods.
● Alternator Protective functions includes
- High and Low AC voltage shut down
- Under and Over frequency shutdown / warning
- Loss of sensing voltage input shut down
Genset controller: (For 140 KVA)
Cummins PowerCommand ® PCC 1301 is a microprocessor
based integrated generator set monitoring, metering, protection
and control system with built-in torque matched Volts/Hz
overload control.
Metering- RPM- Battery voltage- Lube oil pressure- Coolant temp. - Running hours
Protection- Low lube oil pressure- High water temp.- High /low DC voltage - Weak battery- Overspeed
Metering- 3 phase voltage
(L-L and L-N)- 3 phase current - Frequency - kVA
Protection- Under voltage - Over voltage - Over current- Under/ over-frequency - Loss of sensing
Others- Battle switch function- Delay start/ stop- Configurable cranking cycle- Sleep mode time
Engine
Standard features of genset controller:
Alternator
- Fail to crank- Fail to start- Sensor failure
- Field overload
Single control for all genset functions:
- Digital governing
- Digital voltage control
- Engine control
- Operator interface
- Protection
- Advanced control functions
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.
Technical data Generator set specificationsModel CJ 75 D5 P / CJ 82.5 D5 P CJ 100 D5 P CJ 125 D5 P CJ 140 D5 PPrime Power Rating kVA / kW 75 kVA /60 kW / 82.5 kVA / 66 kW 100 kVA /80 kW 125 kVA /100 kW 140 kVA /112 kWCurrent (Amps) 104 / 115 139 174 195No. of Phases 3 Phase 3 Phase 3 Phase 3 PhasePower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag) 0.8 (lag)
Engine specificationsMake Cummins Cummins Cummins CumminsModel 6BT5.9G1 6BTA5.9G1-I 6BTA5.9G2-I 6BTAA 5.9G1-IBHP 105 124 154 170Cooling Water Cooled Water Cooled Water Cooled Water CooledAspiration Turbocharged Turbocharged Turbocharged Turbocharged
Aftercooled Aftercooled Charged Air CooledNo. of Cylinders 6 6 6 6RPM 1500 1500 1500 1500Bore (mm) x Stroke (mm) 102 x 120 102 x 120 102 x 120 102 x 120Compression Ratio 17.6:1 17.6:1 17.6:1 17.6:1Displacement (Ltrs.) 5.88 5.88 5.88 5.88 Fuel HSD HSD HSD HSDFuel Consumption (Ltr/hr) @ 75% Load 14.3 16.9 20.8 22.9with Radiator & FanGovernor Mechanical Mechanical Mechanical ElectronicStarting System 12 V Electrical 12 V Electrical 12 V Electrical 12 V ElectricalLube oil Specification CF4 15W40 CF4 15W40 CF4 15W40 CF4 15W40Lube oil Sump Capacity (Ltrs.) 14.3 14.3 14.3 14.3Lube oil consumption (LPH) 0.04 / 0.047 0.026 0.03 0.04Total Coolant Capacity (Ltrs.) 22 24.5 24.5 24.5Exhaust Pipe Size (mm) 100 100 100 100Battery Capacity / Rating 150 AH 12 V 150 AH 12 V 150 AH 12 V 150 AH 12 V
Alternator specificationsVoltage 380 / 415 380 / 415 380 / 415 380 / 415RPM / Frequency 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 HzEnclosure IP 23 IP 23 IP 23 IP 23Voltage Regulation (max) +/- 1% +/- 1% +/- 1% +/- 1%Class of Insulation H Class H Class H Class H ClassRecommended Cable size x Runs 95 x 1 120 x 1 185 x 1 or 95 x 2 240 x 1 or 120 x 2(Al Armoured 3 1/2 core)Alternator Frame UCI224G UCI274C UCI274V UCI274E
- Use of special hardware for longer life
- Insulation material meets exacting IS 8183 specifications for
better sound attenuation
- Flush styling - no projections
- Fluid drains for lube oil and fuel
- Fuel filling point
Acoustic enclosure:
The acoustic enclosure is made of 1.6/ 2 mm thick CRCA
sheets in Munsel green shade and a structural/ sheet metal base
frame painted in black. The walls of the enclosure are insulated
with fire retardant foam so as to comply with the 75 dBA at mtr
sound levels specified by Ministry of Environment & Forest.
The enclosure has the following features:
- Specially designed to meet stringent MOEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
- Single point lifting for easy handling at customer site
- Designed to have optimum serviceability
- Air inlet louvers specially designed to operate at rated load -
Made on special purpose CNC machines for consistency in
quality and workmanship
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme
environments
Optionals
- Heavy duty air cleaner
- Microprocessor / relay based AMF control panel
- Trolley mounted mobile sets
- Cold starting kit
- Electronic governor
- Lube oil heater
Others:
- Fuel tank suitable for 8 hours of operation
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm)CJ 75 D5 P / CJ 82.5 D5 P 75 kVA / 82.5 kVA 3850 1150 1700CJ 100 D5 P 100 kVA 4000 1150 1700CJ 125 D5 P 125 kVA 4000 1150 1700CJ 140 D5 P 140 kVA 4000 1150 1700
Typical enclosed genset dimensions*
Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046
Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
- Fuel consumption data is based on diesel having specific
gravity of 0.85 and conforming to IS:1460
- Oil consumption data is based on oil having specific gravity of
0.89 and meeting CF4 API categories
- Fuel consumption tolerance is +5%
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/B 75-140 kVA/Jaksons/February 2009/Qty.
Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:
Allahabad (M) 9839210580
Bareilly (M) 9319258525
Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905
Daman (M) 9726011999
Gorakhpur (M) 9839705110
Guwahati (0361) 260 2970 (M) 9954098818
Haridwar (M) 9837017868
Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456
Jamshedpur (M) 9334445567
Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634
Kolkata (M) 9339796316 (033) 6633 5800
Lucknow (M) 9839110134
Mathura (M) 9319603567
Meerut (M) 9319447530
Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294
New Delhi (011) 6545 7616/ 17 (011) 2575 3427
Noida (0120) 430 2600/ 2568923-27 (0120) 4302646
Raipur (M) 9300205447
Rudrapur (M) 9837058611
Varanasi (M) 9839241506
Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,
Noida - 201305 (U.P)
Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930
Email: [email protected]
Website: www.jakson.com
Cummins India LimitedPower Generation Business Unit
35A/1/2, Erandawana,
Pune 411 038. India
Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090
AuthorisedRepresentative
Cummins Power Generation Offices:Location: Tel: Fax:
Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552
Chandigarh: (0172) 2240373 (0172) 224 0371
Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120
Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61
Hyderabad: (040) 2766 3017 (040) 2767 8892
Indore: (0731) 645 1042/ 09826 42717
Jaipur: (0141) 236 4944 (0141) 403 8794
Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839
Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880
Mohali: (0172) 224 0373 (0172) 224 0371/ 72
Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355
Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010
Our energy working for you.TM
Diesel generator setS serieswith user friendly PS0500 genset controller
Specification sheet
28-50 kWe, 35-62.5 kVA Prime
Single source power assurance
The rugged and reliable Cummins ® ‘S series’ DG sets are unique,
because all the major components - the engine, alternator, control
system and canopy are manufactured by Cummins India/
Channel partners (Jaksons Limited). This integral approach
means each element of a generating set is designed to work in
harmony from the start. A high quality product, complemented by
the largest customer support network in India, providing round-
the-clock service and spares support, offers you SINGLE
SOURCE POWER ASSURANCE from the world leaders in power
generation.
Standard scope
Engine: Cummins® ‘S series’ diesel generating sets, powered
by Cummins® ‘S series’ engines, are rated at 1500 RPM and
conform to ISO 8528 specifications. The engines are radiator
cooled, four stroke and multi-cylinder, conforming to BS
5514 / ISO 3046.
The scope of supply includes:
- Battery charging alternator
- MICO In-Line fuel system with mechanical governor
- Dual spin-on filter
- Lube oil filter
- Turbocharger (for 40, 50 and 62.5 kVA)
- Residential silencer
- CAC : Charge Air Cooler (for 62.5 kVA DG sets only)
- Dry type Air cleaner
- Recovery bottle
- Shut-off coil with safeties for LLOP/ HWT
- Flywheel and flywheel housing
- First fill of lube oil and coolant
Alternator: Stamford alternator from Cummins Generator
Technologies, suitable for operation at 1500 RPM, 415 Volts,
0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire system,
conforming to BS 5000 / IS 4722. The Alternator is brushless
type, screen protected, revolving field, self excited,
self regulated through an AVR. The alternator has the following
features:
- + 1.0 % Voltage regulation (max.) in static
conditions
- IP: 23 protection with insulation class H
- Permissible overload of 10% for one
hour in 12 hours of operation
Silent, compact and light weight
The Cummins ® ‘S series’ DG sets are smaller and lighter than
any other DG set in it’s class, thus giving you the advantage of
optimising your valuable space.
Environment friendly power
The Cummins ® ‘S series’ base DG sets are available with the
lowest noise levels in it’s range and are CPCB certified for
emissions and noise compliance, thus offering you environment
friendly power.
The genset powered by the reliable Cummins ®
‘S series’ diesel engine meets stringent
exhaust emission tests as per MOEF norms
without sacrificing fuel efficiency at normal
operating loads.
Unmatched warranty
The Cummins ® ‘S series’ DG sets are backed by the industry
aknowledged best-in-class comprehensive warranty on the
entire package including rubber components.
Lowest operating costs
All elements of the Cummins ® ‘S series’ DG sets are designed
from the start to work together to maximize efficiency, even at
part loads, thus offering you the advantage of lowest operating
costs.
Latest technology product : Value for money
The Cummins ® ‘S series’ engine powered diesel generating
sets offer the best fuel economy, best warranty terms and
lowest cost of maintenance thereby proving to be the most
economical power solution. With the superior designed engine
and world class Cummins Generator Technologies (Stamford)
make alternator, the gensets come equipped with Cummins
corporate genset controller for ease of use and monitoring
generator performance.
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.
- 'P1' frame alternator on 35 & 40 kVA node provides improved
serviceability. It is designed for ease of assembly, Light in
weight. This alternator is also available with upfitable option of
EBS (Excitation Boost System) for good motor starting and short
circuit maintenance.
Mounting arrangement: Engine and alternator are mounted
on a common MS fabricated base frame with AVM pads.
Control Panel: The control panel is manufactured with 14/16
gauge CRCA sheet and is powder coated for weather-proof and
long lasting finish.
The control panel consists of the following parts:
- PS0500 Controller
- Aluminum bus bars with suitable capacity with in/outgoing
terminals
- Indicating lamps for ‘Load On’ and ‘Set Running’
- Instrument fuses duly wired and ferruled
- MCCB of suitable rating with overload and short circuit
protections
PS0500 Genset controller
Cummins PowerStart™ PS0500
control is a microprocessor based
generator set monitoring and control
system. The control provides a
simple operator interface to the
generator set, manual and remote
start/ stop control, shutdown fault indication, and an LCD hour
counter. The integration of all functions into a single control
system provides enhanced reliability and performance compared
to conventional generator set control systems. This control has
been designed and tested to meet harsh environment in which
gensets are typically applied.
Features, Functions, protections
● 16 character x 2 line alphanumeric LCD display with LED
backlight
● Operator interface
● Provide a record of most recent fault conditions. Fault history
stored in the control non volatile memory
● Provide Alternator Data
- Voltage ( 1 ph or 3 ph line to line and line to neutral voltage)
- Current ( 1 ph or 3 ph)
- kVA (3 ph and total)
- Frequency
● Provide Engine Data
- Starting battery voltage
- Engine running hours
- Engine Temp.
- Engine oil pressure
● Control includes provision for Service adjustment and calibration
of DG control functions
- Voltage, frequency selection
- Configurable input and output set up
- Meter calibration
● Engine controls
- PowerStart operates on 12 VDC batteries
- Auto start mode accepts a ground signal from remote devices to
automatically start the DG set. The remote start will also wake
up the control system from sleep mode.
Acoustic enclosure:
The acoustic enclosure is made of 1.6/ 2 mm thick CRCA sheets
in Munsel green shade and a structural/ sheet metal base frame
painted in black. The walls of the enclosure are insulated with
fire retardant foam so as to comply with the 75 dBA at mtr sound
levels specified by Ministry of Environment & Forest.
The enclosure has the following features:
- Specially designed to meet stringent MOEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
- Single point lifting for easy handling at customer site
- Designed to have optimum serviceability
- Air inlet louvers specially designed to operate at rated load
- Made on special purpose CNC machines for consistency in
quality and workmanship
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme
environments
- Use of special hardware for longer life
- Insulation material meets exacting IS 8183 specifications for
better sound attenuation
- Flush styling - no projections
- Fluid drains for lube oil and fuel
- Fuel filling point
Optionals
- Cold starting kit
- Coolant heater
- Microprocessor / relay based AMF control panel
- Trolley mounted mobile sets
Others:
- Fuel tank suitable for 8 hours of operation
- Engine Starting – The control system supports automatic engine
starting, Primary and back up start disconnects are achieved by
battery charging alternator feedback or main alternator output
frequency.
- Controller provide configurable time delay of 0-300 secs to start
after remote start signal and time delay of 0-600 secs prior to
shutdown after stop signal.
- Sleep mode increase battery life. Configurable current settings
from low to minimize current draw when genset is not working.
● Engine Protective functions includes
- Configurable alarm output
- Emergency stop: Annunciated whenever an emergency stop
signal is received by the control.
- Low lube oil pressure warning and Shutdown
- High engine water temp warning / Shutdown
- Low coolant temp warning
- Sensor failure indication
- Low and high battery voltage warning
- Weak battery warning
- Fail to start shut down
- Cracking lockout: Control will not allow the starter to engage or
to crank the running engine.
- Cyclic cranking: Configurable for the number of starting cycle
(1 to 7) and duration of crank and rest periods.
● Alternator Protective functions includes
- High and Low AC voltage shut down
- Under and Over frequency shutdown / warning
- Loss of sensing voltage input shut down
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and
Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be
trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.
Technical data Generator set specificationsModel CJ 35 D5 P CJ 40 D5 P CJ 50 D5 P CJ 62.5 D5 PPrime Power Rating kVA / kW 35/28 40/32 50/40 62.5/50Current (Amps) 49 56 70 87No. of Phases 3 Phase 3 Phase 3 Phase 3 PhasePower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag) 0.8 (lag)
Engine specificationsMake Cummins Cummins Cummins CumminsModel S 3.8 G3 S 3.8 G4 S 3.8 G6 S 3.8 G7BHP 45 58 69 80Cooling Water Cooled Water Cooled Water Cooled Water CooledAspiration Natural Turbocharged Turbocharged Turbocharged
Charged Air CooledNo. of Cylinders 4 4 4 4RPM 1500 1500 1500 1500Bore x Stroke (mm) 97 x 128 97 x 128 97 x 128 97 x 128Compression Ratio 17.5:1 17.5:1 17.5:1 17.5:1Displacement (Ltrs.) 3.8 3.8 3.8 3.8 Fuel HSD HSD HSD HSDFuel Consumption (Ltr/hr) @ 75% Load 6.3 8.0 9.3 10.8with Radiator & FanGovernor Mechanical Mechanical Mechanical MechanicalStarting System 12 V Electrical 12 V Electrical 12 V Electrical 12 V ElectricalLube oil Specification CF4 15W40 CF4 15W40 CF4 15W40 CF4 15W40Lube oil Sump Capacity (Ltrs.) 9 9 9 9Lube oil consumption (LPH) 0.019 0.024 0.029 0.034Total Coolant Capacity (Ltrs.) 11 11 11 18.5Exhaust Pipe Size (mm) 75 75 75 75Battery Capacity / Rating 120 AH 12 V 120 AH 12 V 120 AH 12 V 120 AH 12 V
Alternator specificationsVoltage 415 V 415 V 415 V 415 VRPM / Frequency 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 HzEnclosure IP 23 IP 23 IP 23 IP 23Voltage Regulation (max) +/- 1% +/- 1% +/- 1% +/- 1%Class of Insulation H Class H Class H Class H ClassRecommended Cable size 25 sq mm 35 sq mm 50 sq mm 70 sq mm(Al Armoured) (3 1/2 core) (3 1/2 core) (3 1/2 core) (3 1/2 core)Alternator Frame PI114H PI114J UCI224D UCI224F
Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046
Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
- Fuel consumption data is based on diesel having specific
gravity of 0.85 and conforming to IS:1460
- Oil consumption data is based on oil having specific gravity of
0.89 and meeting CF4 API categories
- Fuel consumption tolerance is +5%
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and
Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be
trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm)CJ 35 D5 P 35 kVA 2800 1150 1450CJ 40 D5 P 40 kVA 2800 1150 1575CJ 50 D5 P 50 kVA 2800 1150 1575CJ 62.5 D5 P 62.5 kVA 2950 1150 1575
Typical enclosed genset dimensions*
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/S 35-62.5 kVA/Jaksons//February 2009/Qty.
Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:
Allahabad (M) 9839210580
Bareilly (M) 9319258525
Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905
Daman (M) 9726011999
Gorakhpur (M) 9839705110
Guwahati (0361) 260 2970 (M) 9954098818
Haridwar (M) 9837017868
Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456
Jamshedpur (M) 9334445567
Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634
Kolkata (M) 9339796316 (033) 6633 5800
Lucknow (M) 9839110134
Mathura (M) 9319603567
Meerut (M) 9319447530
Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294
New Delhi (011) 6545 7616/ 17 (011) 2575 3427
Noida (0120) 430 2600/ 2568923-27 (0120) 4302646
Raipur (M) 9300205447
Rudrapur (M) 9837058611
Varanasi (M) 9839241506
Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,
Noida - 201305 (U.P)
Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930
Email: [email protected]
Website: www.jakson.com
Cummins India LimitedPower Generation Business Unit
35A/1/2, Erandawana,
Pune 411 038. India
Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090
AuthorisedRepresentative
Cummins Power Generation Offices:Location: Tel: Fax:
Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552
Chandigarh: (0172) 2240373 (0172) 224 0371
Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120
Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61
Hyderabad: (040) 2766 3017 (040) 2767 8892
Indore: (0731) 645 1042/ 09826 42717
Jaipur: (0141) 236 4944 (0141) 403 8794
Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839
Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880
Mohali: (0172) 224 0373 (0172) 224 0371/ 72
Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355
Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010
Our energy working for you.TM
Diesel generator setX series
Specification sheet
12-20 kWe, 15-25 kVA Prime
Single source power assurance
The rugged and reliable Cummins ® ‘DXP series’ DG sets are
unique, because all the major components – the engine,
alternator, control system and canopy are designed,
manufactured and tested by Cummins India/ Channel partners
(Jaksons Limited). This, complemented by the largest customer
support network in India, capable of providing round-the-clock
service and spares support, offers you SINGLE SOURCE
POWER ASSURANCE from the world leaders in power
generation.
Standard scope
Engine: Cummins® ‘DXP series’ diesel generating sets,
powered by Cummins® ‘X series’ engines, are rated at 1500
RPM and conform to ISO 8528 specifications. The engines are
radiator cooled, four stroke and multi-cylinder, conforming to BS
5514 / ISO 3046.
The scope of supply includes:
- Electrical starter motor 12V DC
- Battery charging alternator
- MICO fuel system with mechanical governor
- Dual spin-on fuel filter
- Spin-on full flow lub oil filter
- Residential silencer
- Dry type air cleaner
- Recovery bottle
- Shut-off coil with safeties for LLOP/HWT
- Flywheel and flywheel housing
- First fill of lube oil and coolant
Ready to use, silent, compact and lightweight
The ready to use Cummins ® ‘DXP series’ DG sets are smaller
and lighter than any other DG set in it’s class, thus giving you
the advantage of optimising your valuable space.
Environment friendly power
The Cummins ® ‘DXP series’ base DG sets are available with the
lowest noise levels in it’s range and are CPCB certified for
emissions compliance, thus offering you environment friendly
power.
The genset powered by the reliable
Cummins ® ‘X series’ diesel engine
meets stringent exhaust emission
tests as per MOEF norms without
sacrificing fuel efficiency at normal
operating loads.
Unmatched warranty
The Cummins ® ‘DXP series’ DG sets are backed by the industry
aknowledged best-in-class comprehensive warranty on the
entire package including rubber components.
Lowest operating costs
All elements of the Cummins ® ‘DXP series’ DG sets are
designed from the start to work together to maximize efficiency,
even at part loads, thus offering you the advantage of lowest
operating costs.
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.
Alternator: Stamford alternator from Cummins Generator
Technologies, suitable for operation at 1500 RPM, 415 Volts,
0.8 pf (lag) suitable for 50 Hz, 3 phase, 4 wire system,
conforming to BS 5000 / IS 4722. The Alternator is brushless
type, screen protected, revolving field, self excited, self
regulated through an AVR. The alternator has the following
features:
- + 1.0 % Voltage regulation (max.) in static conditions
- IP: 23 Enclosure
- Permissible overload of 10% for one hour in 12 hours of
operation
Mounting arrangement: Engine and alternator are mounted
on a common MS fabricated base frame with AVM pads.
Control panel: The control panel is manufactured with 14/16
gauge CRCA sheet and is powder coated for a weather-proof,
long lasting finish.
The control panel consists of following parts:
- Standard engine instrumentation
- Multi function meter which measures:
1) Individual phase current (Amps)
2) Phase voltages (V)
3) Generator output frequency (Hz)
4) Engine water temperature (Deg.C)
5) Lube oil pressure (kg/cm2) and equipped with hour
counter
- MCB of suitable rating
- Key switch
- Push button (Starter)
- LED: Battery charging alternator fail indication
- Current transformers
- Instrument fuses duly wired and ferruled
Others:
- Fuel tank suitable for 8 hours of operation
- One dry and uncharged battery with battery leads
Acoustic enclosure:
The acoustic enclosure is made of 1.6/ 2 mm thick CRCA
sheets and structural/ sheet metal base frame painted in
Munsel green shade. The walls of the enclosure are insulated
with fire retardant foam so as to comply with the 75 dBA at
1mtr sound levels specified by Ministry of Environment & Forest.
The enclosure has the following features:
- Specially designed to meet stringent MOEF/ CPCB norms of
75 dBA @ 1mtr at 75% load under free field conditions
- Single point lifting for easy handling at customer site
- Designed to have optimum serviceability
- Air inlet louvers specially designed to operate at rated load
- Made on special purpose CNC machines for consistency in
quality and workmanship
- Powder coated for long lasting service life and superior finish
- With UV resistant powder coating, can withstand extreme
environments
- Use of special hardware for longer life
- Insulation material meets exacting IS 8183 specifications for
better sound attenuation
- Flush styling - no projections
- Fluid drains for lube oil and fuel
- Fuel filling point
Optionals
- Microprocessor / relay based AMF control panel
- Coolant heater
- Trolley mounted mobile sets
- Engine overspeed safety
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.
Technical data Generator set specificationsModel CJ 15 D5 P CJ 20 D5 P CJ 25 D5 PPrime Power Rating kVA / kW 15/12 20/16 25/20Current (Amps) 21 28 35Power Factor 0.8 (lag) 0.8 (lag) 0.8 (lag)No. of Phases 3 Phase/ 1 Phase 3 Phase/ 1 Phase 3 Phase/ 1 Phase
Engine specificationsMake Cummins Cummins CumminsModel X 1.7 G1 X 2.5 G2 X 2.5 G2BHP 20 32 32Cooling Water Cooled Water Cooled Water CooledAspiration Natural Natural NaturalNo. of Cylinders 2 3 3RPM 1500 1500 1500Bore (mm) x Stroke (mm) 91.44 x 127 91.44 x 127 91.44 x 127Compression Ratio 18.5:1 18.5:1 18.5:1Displacement (Ltrs.) 1.7 2.5 2.5 Fuel HSD HSD HSDFuel Consumption (Ltr/hr) @ 75% Load 2.9 3.7 4.8with Radiator & FanGovernor Mechanical Mechanical MechanicalStarting System 12 V Electrical 12 V Electrical 12 V ElectricalLube oil Specification CF4 15W40 CF4 15W40 CF4 15W40Lube oil Sump Capacity (Ltrs.) 5 6.5 6.5 Lube oil consumption (LPH) 0.01 0.01 0.01Total Coolant Capacity (Ltrs.) 6 7.5 7.5Exhaust Pipe Size (mm) 50 50 50Battery Capacity / Rating 88 AH 12 V 88 AH 12 V 88 AH 12 V
Alternator specificationsMake (Brand) CGT (Stamford) CGT (Stamford) CGT (Stamford)Enclosure IP 23 IP 23 IP 23Voltage Regulation (Max.) +/- 1% +/- 1% +/- 1%Class of Insulation H Class H Class H ClassRPM / Frequency 1500 / 50 Hz 1500 / 50 Hz 1500 / 50 HzPower Factor 0.8 (lag) 0.8 (lag) 0.8 (lag)No. of Phases 3 Phase 1 Phase 3 Phase 1 Phase 3 Phase 1 PhaseFrame Size BC 164 D BC 184 F BC 184 E BC 184 G BC 184 F BC 184 J Voltage 415 V 230 V 415 V 230 V 415 V 230 VRecommended Cable size sq. mm. x No. of Runs 6 x 1 35 x 1 10 x 1 50 x 1 16 x 1 70 x 1(Allum. Armoured AYFY 3 1/2 Core)
Conformance standards
IS 4722, BS 5000, IS 1460, ISO 8528, BS 5514, ISO 3046
Rating definitions
Prime Power (PRP):
Applicable for supplying power to varying electrical load for
unlimited hours. Prime Power (PRP) is in accordance with
ISO 8528. Ten percent overload capability is available in
accordance with ISO 3046, AS 2789, DIN 6271 and BS 5514.
Emergency Standby Power (ESP):
Applicable for supplying power to varying electrical load for
the duration of power interruption of a reliable utility source.
Emergency Standby Power (ESP) is in accordance with
ISO 8528. Fuel Stop power in accordance with ISO 3046,
AS 2789, DIN 6271 and BS 5514.
- Fuel consumption data is based on diesel having specific
gravity of 0.85 and conforming to IS:1460
- Oil consumption data is based on oil having specific gravity of
0.89 and meeting CF4 API categories
- Fuel consumption tolerance is +5%
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation
and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy
working for you.” are trademarks of Cummins Power Generation. Other company product
names may be trademarks or service marks of others. Specifications are subject to change
without notice.
PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.
Genset Model Rating (kVA) Length (mm) Width (mm) Height (mm) Weight (kgs.) (Dry) Std. Fuel Tank Capacity (Ltrs)CJ 15 D5 P 15 kVA 2200 900 1375 775 55CJ 20 D5 P 20 kVA 2200 900 1375 880 55CJ 25 D5 P 25 kVA 2200 900 1375 880 55
Typical enclosed genset dimensions*
Jaksons Ltd. - Regional and Branch Offices:Location: Tel: Fax:
Allahabad (M) 9839210580
Bareilly (M) 9319258525
Bhubaneshwar (0674) 254 0905/ 254 0906 (0674) 254 0905
Daman (M) 9726011999
Gorakhpur (M) 9839705110
Guwahati (0361) 260 2970 (M) 9954098818
Haridwar (M) 9837017868
Indore (0731) 404 2011 (M) 9755559036 (0731) 252 6456
Jamshedpur (M) 9334445567
Kanpur (0512) 230 4677/ 230 3499 (0512) 230 4634
Kolkata (M) 9339796316 (033) 6633 5800
Lucknow (M) 9839110134
Mathura (M) 9319603567
Meerut (M) 9319447530
Mumbai (022) 2766 4454/ 2780 2383 (022) 2765 0294
New Delhi (011) 6545 7616/ 17 (011) 2575 3427
Noida (0120) 430 2600/ 2568923-27 (0120) 4302646
Raipur (M) 9300205447
Rudrapur (M) 9837058611
Varanasi (M) 9839241506
Jaksons LimitedA-43, Phase-II (Extn.), Opp. NEPZ,
Noida - 201305 (U.P)
Tel: (0120) 430 2600/ 256 8923-27 Fax: (0120) 430 2646/ 256 8930
Email: [email protected]
Website: www.jakson.com
Our energy working for you.TM
www.cumminsindia.com
© 2009 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. PowerCommand and “Our energy working
for you.” are trademarks of Cummins Power Generation. Other company product names may be trademarks or service marks of others. Specifications are subject to change without notice.
PGBU/CIL/005/X 15-25 kVA/Jakson/February 2009/Qty.
Cummins India LimitedPower Generation Business Unit
35A/1/2, Erandawana,
Pune 411 038. India
Tel.: (91) 020-6602 7525 Fax: (91) 020-6602 8090
AuthorisedRepresentative
Cummins Power Generation Offices:Location: Tel: Fax:
Bangalore: (080) 2361 3831/ 2361 1958 (080) 2361 4552
Chandigarh: (0172) 2240373 (0172) 224 0371
Chennai: (044) 2446 8110/ 2446 8113 (044) 2491 1120
Delhi: (011) 4161 8357/ 61 (011) 4161 8357/ 61
Hyderabad: (040) 2766 3017 (040) 2767 8892
Indore: (0731) 645 1042/ 09826 42717
Jaipur: (0141) 236 4944 (0141) 403 8794
Kolkata: (033) 2287 8065/ 2247 2481 (033) 2290 3839
Lucknow: (0522) 278 6718/ 278 8959 (0522) 278 7880
Mohali: (0172) 224 0373 (0172) 224 0371/ 72
Mumbai: (022) 2756 6351/ 52/ 53/ 54 (022) 2756 6355
Vadodara: (0265) 232 4207/ 654 0390/ (0265) 308 3010