Diesel Engine Control Systems - Application & Installation Guide - Lebw4981

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 DIESEL ENGINE CONTROL SYSTEMS APPLICATION AND INS APPLICATION AND INS APPLICATION AND INS APPLICATION AND INSTALLATION GUIDE TALLATION GUIDE TALLATION GUIDE TALLATION GUIDE

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Diesel ECM manual

Transcript of Diesel Engine Control Systems - Application & Installation Guide - Lebw4981

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    DIESEL ENGINECONTROL SYSTEMS

    A P P L I C A T I O N A N D I N SA P P L I C A T I O N A N D I N SA P P L I C A T I O N A N D I N SA P P L I C A T I O N A N D I N S T A L L A T I O N G U I DT A L L A T I O N G U I DT A L L A T I O N G U I DT A L L A T I O N G U I D

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    ................................................ 1

    E P & M P............... 2

    E L .............................................. 2

    L O P ....................................................... 2

    L O .................................................2

    O L A ..........................................................3

    L O F D P......................3

    C P ....................................................3

    O M D ........................................3

    M P D .............................................. 3

    O P O P..............................3

    E C ...................................................4

    J ..........................................4

    J P................................................4

    A ....................................4

    A P .........................................4

    E L A........................................4

    C LF A ............................... 4

    P ....................................................5

    E F ........................................................5

    F P ............................................................. 5

    F .......................................................5

    F F D P .................................... 5

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    E A ..............................................5

    A P...................................................5

    E C A ........................................5

    I M A ....................................5

    I M A P .......................................... 5

    A C D P...................................5

    E E ...................................................6

    E .........................................6

    I C E .......................6

    E D A ..........................6

    M E P.....................................6

    E ............................................................. 6

    C H M .......................................................6

    ..................................................................6

    OE P ....................................................7

    M O P.................................7

    M O ........................... 7

    G () .......................7

    G B ...................................7

    R A .........................7

    E C, P M

    E I (EI) E ..................................9

    E C M (ECM) C ......9

    E C M ...........................................9

    E I (EI) ........................................ 10

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    M A E I

    (MEI) .................................................................... 10

    H A E I

    (HEI) ..................................................................... 10

    E I P................................................ 11

    ADEM II C ............................................... 11

    ADEM A3 C ............................... 11

    ADEM A4 C ............................... 12

    E C, P M

    M I (MI) E ........................ 17

    3600 E..................................................... 18

    M M (MM).............................. 18

    G M (GM) ..........................19

    E C P (ECP) R B P

    ................................................................... 19

    A P ........................................................... 19

    3500 & MI E ............................... 20

    I O............................................ 20

    P O........................................ 20

    E M C P (EMCP) ..........................21

    EMCP II+ C P................................................ 21

    EMCP 3. C P................................................ 22

    A M............................................................. 22

    EMCP II A M ............................................ 23

    EMCP 3 A A ....................................... 23

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    O A M & P .................................. 23

    C I M (CIM) ..................................23

    C .............................................. 24

    E C M ........................................ 25

    C C M (CCM) ....................... 25

    P R C M (PRCM) .................. 25

    R D M (RDM) ...........................................25

    C PL1000 C M..........26

    PL1000 C M .............................. 26

    PL1000E C M ..............................27

    M C ................................... 29

    ......................................................29

    I............................................................. 29

    & P H ................................29

    C.................................................................. 29

    R C ................................................. 30

    R M ........................................................... 30

    M L ................................................................... 30

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    2008 CA .

    I .

    D . M .

    CA, CAERPILLAR, , C POER EDGE , , C .

    A I G

    D E C C . A ,

    A I G.E

    . R I .

    .

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    A I G D E C

    2008 CA . P 1

    D E C

    , . . C E I (EI). F, C M (MI).

    &

    .............. 2

    L C

    F

    A

    C A

    M

    OE P

    ,

    ().............................. 9

    ECM C

    E I

    (EI)

    E I P(EIP)

    ADEMMII

    ADEM A3

    ADEM A4

    ,

    ()

    .............................17

    3600 E

    3500 & MIE

    ( 3) ................ 21

    EMCP II EMCP 3.

    A M

    C I M

    (CIM)

    25

    ........................... 25

    C C

    M

    P R C

    M

    R D M

    PL 1000

    C M

    &

    ................... 29

    &

    I & P

    H

    C

    R C

    .............30

    M N

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    D E C A I G

    2008 CP 2 A .

    &

    E C . I

    C .

    A (), , . A . C

    , , . , , . E .

    ;, . A

    C, , .

    M ,

    . A , , . R P L .

    O

    . R , . E . .

    L

    ( ) L

    / .

    A / / . , ()

    .

    M , C . O

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    A I G D E C

    2008 CA . P 3

    . O

    ' . H / .

    A

    O . L ,

    , . A .

    E , , . .

    O , .A .

    L

    .D . F .

    C . C

    . A .A . I , .

    A .C , , .

    A 2250 , 300 . A . A .O . I , . I , .

    M .

    L

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    D E C A I G

    2008 CP 4 A .

    ( ). I

    .

    J

    . , . 2.8C (5F) .

    I

    . ; . A .

    A

    I . I

    .

    A

    A , . A ; . A

    .

    A

    , . A

    .I , .

    A

    . I . 3600 .

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    A I G D E C

    2008 CA . P 5

    ,

    . E . . I ,

    ; .A .

    L ,

    , .

    .F

    . H , .

    F

    .D .F

    .

    A

    A

    L . A

    .

    A

    A

    H . A .E // .

    A

    A , , .

    A

    A .D .

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    D E C A I G

    2008 CP 6 A .

    A .

    C , , , .E

    .

    , , 42C(75F), . A ,

    , . .

    A

    A .

    O , , ( ) . M

    . O ,

    . , . , .G, ' . I ,

    , 24 DC . O 13 25% .

    O .

    / , , . A 9/18 .

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    A I G D E C

    2008 CA . P 7

    , , . E . L , .

    M , , , , , .

    ()

    M 100 O R

    D (RD) J IC .I ,

    .

    M 100 O RD' .

    A

    . C . 1 . , .

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    D E C A I G

    2008 CP 8 A .

    A

    L O P

    H O A A

    L O L A AH O F D P A AC P

    O M D A A

    M P D A A

    H J

    L J P A AH A A A

    L A P A A

    L L A A

    C LF (3600 O) L P A A

    L F P A AH F A A

    H F F D P A AL A P A A

    H I M A A A

    H E A A

    H E D A AE O

    E A A

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    A I G D E C

    2008 CA . P 9

    ,

    ()

    C ADEMM E I (EI) . ADEM /, , / .

    C .

    ADEM II

    ADEM A3

    ADEM A4

    R 2 P L ' .

    ADEM

    . C .

    () E I (EI):

    o M

    E I (MEI)

    o H E

    I (HEI)

    I A PC (IAPC) HEI

    H

    E

    E C M(ECM) .

    . ECM , . ECM :

    /

    E

    E

    ECM C . C E (C E) .

    ECM / , .

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    D E C A I G

    2008 CP 10 A .

    ECM , ,

    . , , , , ECM ( ), , .

    ECM

    .

    ECM . D

    / .

    ECM .A ECM

    . . P C E.

    () ECM ,

    . , . , .

    A

    ()

    M A E I (MEI) , ECM .

    A

    ()

    H A E I (HEI) . O HEI, ECM I AP C (IAPC). IAPC .

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    A I G D E C

    2008 CA . P 11

    E I P (EIP)

    . R P L ' .

    F C , E M CP (EMCP II EMCP 3.) , . .

    A

    ADEM II . R 1 ADEM II .

    A ADEM II, . N ECM

    85C (185F)

    F ADEM II :

    2 40P I/OC

    F ECM

    A ,

    C

    o C D L

    o CAN 2.0 DL/24 AA DL

    o R232 D L

    P

    o A (5)

    o

    D (8)

    o / (12)

    A A3

    ADEM A3 . R 2

    ADEM A3 .

    2 70P I/OC

    ECM .

    C

    o J1939 (CAN) DL

    o AA (J1587) DL

    o H P D L

    P

    o A (5, 400A)

    o D (8, 400A)

    o (13, 60A)

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    D E C A I G

    2008 CP 12 A .

    A A4

    ADEM A4

    . R 3 ADEM A3 .

    1 70P I C 1 120P OC

    ECM ; ,

    . ECM 85C (185F).

    EM, C M

    C

    o J1939 (CAN) DL

    P

    o (5,450A)

    o (5,80A OEM)

    o

    (8,150A)

    o / (13,30A)

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    A I G D E C

    2008 CA . P 13

    A

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    D E C A I G

    2008 CP 14 A .

    A A3

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    A I G D E C

    2008 CA . P 15

    A A4

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    D E C A I G

    2008 CP 16 A .

    A

    A A A3 A A4

    3126B

    3400E

    3500B

    3500C

    C7 M ACERM M ACER

    C9 M ACER M ACER

    C10 M ACER M ACER

    C12 M ACER M ACER

    C13 M ACER M ACER

    C15 M ACER M ACERC16 M ACER M ACER

    C18 M ACER M ACER

    C27 M ACER M ACER

    C30 M ACER M ACER

    C32 M ACER M ACER

    C175

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    A I G D E C

    2008 CA . P 17

    ,

    ()

    C, , . A C MI . G G & DA & I G.

    C MI E .

    , . ;

    . . O . .

    L O P

    H O

    A .

    .

    , . , .

    . P .

    A C , .

    , . R ' .

    D ER (ER) E (E) ,

    G G & DA & I G.

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    D E C A I G

    2008 CP 18 A .

    3600 C

    3600 . M M (MM), GM (GM) E C P (ECP) RB M .

    ()

    C MM , . MM .

    MM . , ,

    ,

    . A

    .

    MM , .A , . MM

    . ' . MM . , . 4 MM .

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    A I G D E C

    2008 CA . P 19

    ()

    C GM,

    , MM, . PM3000 .

    ()

    C ECP , . A/ .A

    .F ; .A .

    A

    I , C .

    F .

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    D E C A I G

    2008 CP 20 A .

    L .

    . A

    . .

    I ,

    .

    C .

    3500 &

    C 3500 . I , . N ; .

    A

    3500 MI .F , ,

    ; .

    E

    , , ,, .

    MI E (E)

    , .H, MI . R .

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    A I G D E C

    2008 CA . P 21

    ()

    A ,

    , EM C P (EMCP). C , EMCP II EMCP3, . EMCP' (GC) .

    GC .

    C

    D

    D

    D GC

    EMCP. EMCP GC.

    EMCP. .

    + C E M

    C P (EMCP II+) , , , AC.

    E ,

    , 5, . GC.

    A EMCP II+. :

    A NFPA 99/110

    C I M M M

    C C /PL1000

    R D M

    , , .

    EMCP II+ . M 2.0 @ 18 500 H. I 10 (24 DC) .

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    D E C A I G

    2008 CP 22 A .

    +

    1. + (+)

    2.

    ()

    3. ()

    4.

    ()5. () ()

    .

    ()

    () ()

    .

    () ()

    ()

    .

    ()

    . ()

    10.

    ()

    3.

    EMCP 3. M J1939 . A 6.

    EMCPII+, EMCP 3. ( ), ,

    . I , 32 EMCP 3. 5 , , .

    C .

    C

    EMCP 3. EMCP3 A & I G,M N LEBE5255.

    3

    1.

    ()

    2.

    ()

    3. ()

    4.

    () ()

    5. () ()

    . ()

    .

    . /

    .

    10.

    A

    A , , , EMCP. LED' .

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    A I G D E C

    2008 CA . P 23

    A

    EMCP II.

    NFPA 99

    NFPA 110

    NFPA 99 , . NFPA 110 , , , .

    A EMCP II GC 305 (1000 ).

    3 A A

    EMCP 3 AA NFPA 99/110 . I

    J1939 , EMCP 3, ECM, RD , DIO , . A , , ( 800 ) A J1939 D L.

    A 8 EMCP 3 CAN .

    A &

    C, .

    F .

    L

    . .

    A . A .

    I , , .

    C

    ()

    C I M(CIM) ( ) GC EMCP II . CIM .

    . , , .I .

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    D E C A I G

    2008 CP 24 A .

    H

    H

    L

    L

    L

    L

    O

    O

    E

    D CIM

    , . CIM 305 (1000 ) GC.

    C C . C C .

    O

    M M . F 3500 , C .

    E

    E

    P, ,

    , ,

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    A I G D E C

    2008 CA . P 25

    () C C

    M (CCM) . A 7. CA D L R232C. .

    P C (PC)

    P L C(PLC)

    A R232C

    CCM .

    I PC,

    CCM C.

    PLC, CCM PLC . R O MM .

    () P R C

    M (PRCM) , LED . I , PRCM

    R D M (RDM), , 25 . PRCM CA E C M(ECM), PRCM . C PRCM.

    () R D M (RDM)

    PRCM, RDM

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    D E C A I G

    2008 CP 26 A .

    . RDM PRCM, , ,

    . , (NO) (NC) . RDM PRCM 305 (1000 ).

    1000

    C PL1000

    C M ECM' , , C . ' '

    . A PL1000 8.

    A , CC , EERP1000 , PL1000

    .

    1000

    1000

    C CC M (CCM),C E IM (EIM) C GPI M (GPIM). ' .

    EIM R E D C

    .

    GPIM R GP NMEA183 GP CDL J1939 . GPIM

    .

    CDL B

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    A I G D E C

    2008 CA . P 27

    CDL 305 (1000 ) .

    E C

    A CDL J1939 PL1000 ECM PC CE . .

    J1939 J1939 B J1939 80 (260 ), J1939 .

    J1939 R485 CANE B J1939 R485

    305 (1000 ).N: .

    CDL J1939 CDL

    CAN/J1939 . C CA , CAN .

    1000

    C C D L

    M , J1939 ( C ) M . ' :

    C D L M CDL

    M . CDL M.

    J1939 M

    CDL M . J1939 M.

    C P

    PL1000E CM CAE

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    D E C A I G

    2008 CP 28 A .

    .

    PL1000 EC M

    ECM. C P PL1000EC M. PL1000E

    CE C .

    CDL B CDL 305 (1000 )

    . E C

    A CDL J1939 PL1000E ECM PC CE .

    .

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    A I G D E C

    2008 CA . P 29

    I

    . I . . R NFPA,N E C .

    G,

    . . 51 (2 ) .

    F RD' 100 O P

    10 O C. F KCA J IC. C . , .

    C . I . A

    .

    &

    H . .

    D

    , , . P 150 300 (6 12 ) . ' .

    I

    . . A 35 P (5 )

    30 G' (100 2000 H) .

    M , , . E

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    D E C A I G

    2008 CP 30 A .

    , . C .

    DC ,

    , RD' .H, AC . I, AC 600 AC 600 .

    R , . R ( ). A .R .

    M , , ' .

    A

    (EMC) . E .

    G .G .E .

    IEEE 142 (RP G I C P ),IEEE 1100 (RP P G E E) .

    , 30 (98 ) .

    I (EMI) , , .

    .

    1000:CC

    5255:EMCP 3 A &I G

    1187:E I

    G 3126B, C7, C9, C12,C15, C18, C32 ME

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