DIC Presentation On 6th August
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Transcript of DIC Presentation On 6th August
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Company ProfileBio Essential Sdn. Bhd.: Incorporated in August 2008
Joint venture company between ABCAR- DIC Process,
France and Global Sunshine Biotech Sdn. Bhd.
Sole licensee of the DIC technology from ABCAR-DIC
Process ,France for entire Asian and South Pacific
Region.
Design and Construct, Leasing and Contract
Processing DIC facilities.
Research and Development of DIC applications.
Bio Essential Sdn. Bhd. 2
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Bio Essential Sdn. Bhd. 3
DIC Technology Détente Instantanée Contrôlée (DIC): Instantaneous
Controlled Pressure Drop
Patented technology developed by Laboratory of Mastering Technologies for Agro-Industries (LMTAI) La Rochelle University, France.
Patents of DIC Technology own by ABCAR-DIC Process, France.
License exclusively to Bio Essential Sdn. Bhd. for Asia and South Pacific Region.
Various applications have been developed and proven based on DIC technology.
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DIC Applications:
Bio Essential Sdn. Bhd. 4
Treatment of the food, cosmetic, nutraceutic &
pharmaceutic in pieces or in powder
We proposes customers different DIC equipments scales
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Bio Essential Sdn. Bhd. 5
Mission statementWe help the food and drug industry deliver higher
quality products at lower cost when it comes to:Drying,Sterilization & Decontaminating ,Post – Harvest Treatment of Rice & CerealExtraction
We make sure you take the lead and improve your margins
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Bio Essential Sdn. Bhd. 6
Our product lines We offer a set of products and services aiming at:
Drying fresh food (incl. Fruits, vegetable, meat and fish)
Sterilization & Decontaminating (food, powder, medication)
Pretreating component for extraction (high added value molecules)
Post-harvest treatment of rice & cereal
You can either: Equipment leasing Equipment acquisition Contract out to Bio Essential at our own facilities
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Bio Essential Sdn. Bhd. 7
Application fields Our equipment and solutions are applicable to
Fruits, Vegetables, Spices, Medicinal herbs, Mushrooms Meat, Poultry Fish, Seaweeds Cereals
The raw material needs to be prepared prior to treatment Pieces, Chunks or Powder (a special equipment is being
built)
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Bio Essential Sdn. Bhd. 8
Products description
We proud ourselves to commit to
Dramatically improving your yield:Superior product quality (aspect, taste,
flavour, intrinsic properties,…)
Significantly reducing your production time,
And reducing your production costs (less energy)
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DIC is a HTST (High Temperature Short Time) treatment. This thermal effect if doubled by a mechanical effect, which is the pressure effect.
These actions, developed at regulated levels and defined steps bring the product to structural changes
These changes are responsible for all the applications of the DIC process: decontaminating, swelling, steaming, essential oils extraction etc.
DIC
Dried apple after DIC treatmentDried apple before DIC treatment
Pictures from a scanning electron microscope
DIC....How does it work?
9Bio Essential Sdn. Bhd.
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Principle
P 0
P v
Time (s)
P
Pressure (bar)
Phase 1 Phase 2 Phase 3 Phase 4 Phase 5
P : Processing pressure / P0 : Atmospheric pressure / Pv : Vacuum pressure
Figure 1 Variation of pressure during one DIC processing cycle
Phase 1: A vacuum is first created within the reactor by opening the discharge valve. This step will promote optimal transfer of heat between the steam and the product.
Phase 2: The discharge valve is closed and saturated steam injected to create a pressurised atmosphere. It involves an increase of temperature and pressure.
Phase 3: High pressure is maintained for a short time.
Phase 4: Opening of the discharge valve creates a sudden pressure drop inside the reactor due to the vacuum. This pressure drop induces concomitantly a partial auto-vaporisation of the water contained in the product and the expansion.
Phase 5: The discharge valve is then closed and atmospheric valve opened to allow a return to atmospheric pressure within the reactor and the sample is recovered.
10Bio Essential Sdn. Bhd.
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How’s DIC operate??
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Swell-dryingSwell-drying
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DIC Technology in the operations of
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Products description- Drying -
(i) Absence of shrinkage and deformation, improvement of visual aspect
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Bio Essential Sdn. Bhd. 14
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Swell – dried Kiwi by DIC texturing
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Swell – dried Peppers by DIC texturing
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Products description- Drying -
Improvement in the re-hydration capacity compared to hot air dried
productsbananas kiwis apples
Maximum (%) 53 17 26
(ii) Improvement of re-hydration capacity and speed
Improvement in the re-hydration speed compared to hot air dried
productsbananas kiwis apples
Maximum (%) 71 94 44
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0
5
10
Water content (% WB)
15
20
25
30
100 200 300 400 500 600Time/min
Classical drying
Post-DICdrying
DIC35
40
45
Classic Drying
Structure after DIC treatment
(iii) Reduction of global drying time (Reducing by 3 times the drying time process compared to
hot air drying for bananas) leading to reduction of the energy consumption
Post-drying time until WB= 5% bananas kiwis apples
Without DIC (min) 1020 390 610
With DIC (min) 320 140 195
Pre-drying
Products description- Drying -
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Bio Essential Sdn. Bhd. 21
• 100% natural, crispy without oil and without acrylamide!
• Fulfils all international standards about microbial contaminations
• Can be labelled as organic products or eco-products if the raw material used is organic
• Preserve the highest rate of essential components (vitamins, flavour molecules) in the industry today!
• Better re-hydration properties (Ideal for food service or industrial application)
Bio Essential equipments and services will guaranty that your Swell- Dried products
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Economical & Quality Advantages
Comparatively to classical drying, Swell Drying by DIC is less time –energy consuming
This is less expensive in terms of investment & exploitation cost with a better quality!!!
Bio Essential Sdn. Bhd. 22
Total Quality
Co
st
Swell-Drying by Swell-Drying by DICDIC
Freeze-Drying Freeze-Drying
Hot airHot air
Micro Wave-Drying
Hot Air + chemical treatment
Puffing
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How does DIC swell-drying fit in your current drying process?
Fresh raw material at 90% humidity
Dried foodstuff at 15-20% residual moisture
Pre-Drying
Humidity homogenizationat 25% humidity (at 4°C)
Peeling and cutting
Bleaching
DIC Swell-Drying(DIC step + final post-DIC drying at 5% humidity)
in your factory or in our
Packaging (from 1 to 30kg)
or
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Swell – drying:High Quality Aspect: No deformation!
Texture: Crispness
Flavor: Good preservation
Nutrition: Better preservation of Vitamins and highest flavonoid availability
Hygiene: Perfect decontamination
Cost: 12% less energy consumption
Classic Hot air drying: Low-quality: Bad aspect: Color and Deformation
Texture: Too hardFlavor: Too lowNutrition: Low vitamin content,Hygiene: Biologic contamination
1st drying stageW: from 90% up to 25%WB
Preparation of raw material:
Cutting, blanching, …
2nd drying stageW: from 25% up to 5% WB
Summary of the Industrial scale Swell-drying by DIC:
DICDIC
Industrial Hot-air drying:
8 hours2-3 hours
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Why will you choose our drying offer…?A degree of quality never reached before…
Shape and texture
Flavor and color
Health Nutrition content
Hygieniccontent
Cost
Hot air DryingVery Big
Shrinkage
Preserved at 1st stage then very
bad
Preserved at 1st stage then very bad
Very bad low
Vacuum drying Normal shrinkagePreserved at 1st stage then very
bad
Preserved at 1st stage then bad
BadHigher than
HAD
MicrowaveDrying
Presence of shrinkage
BadThermal
degradationBad
Too expansive equipment
Freeze-drying THE BEST Bad Very good BadTHE MOST EXPANSIVE
Swell-drying by DIC
Very good THE BESTGood for Vitamins,
THE BEST FOR FLAVONOIDS…
PERFECT DECONTAMINATION
LOWEST COST
25Bio Essential Sdn. Bhd.
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Why will you chooseour drying offer…? (cont..)
…for affordable production costs
Drying Process Classic Hot Air Drying* DIC Drying Freeze-Drying
Yield 11% of processed raw material
Initial and final water content 89% 5%
Amount of fresh foodstuff necessary to get 1 ton of dried product
9.09 t
Energy consumption for product preparation before drying
360 kWh/ton of dried product
Energy type mostly gas mostly gas mostly electricity
Drying consumption(for one ton of final product)
- Drying (89%5%)1,000 kWh * 8.04 t =8,040 kWh/t
- Pre-Drying (89%30%)750 kWh * 5.17 t =4,022 kWh/t- DIC swelling833 kWh/t- Post-Drying (30%5%)750 kWh * 2.87 t1,704 kWh/t
- Freeze-Drying (89%5%)1,800 kWh * 8.04 t =13,744 kWh/t
Total Consumption8,400 kWh/ton of final
product6,863 kWh/ton of
final product14,472 kWh/ ton of final
product
26Bio Essential Sdn. Bhd.
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Bio Essential Sdn. Bhd. 27
DIC Technology in the operations of
Pretreatment of Extraction
& Extraction
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Products description -Pretreatment for extraction
industry-DIC pretreatment improves your classical extraction yield
• Classical HAV (high added value) molecules extraction are faced to the following problem:
• Current extraction methods are able to extract available amount of HAV molecules
• This extracted amount is only the visible part of the iceberg…
• The major part is trapped within strong cellular structure
• Yields are limited by such limited availability
We developed a method to make HAV molecules more available, to dramatically increase the extraction yields
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DIC pretreatment improves your classical extraction yield
800
150
Apple Quercetin
0100
200300400500600700
0 50 100Processing time
(sec)
Extraction yield improvement (%)
Fresh apple
(Untreated sample)
DIC treated apple(Optimized conditions)
• Quercetin is an antioxidant present in apples
• A DIC pretreatment on apples make quercetin more easy to extract
• Optimized conditions enhanced by 700% quercetin extraction, compared to untreated apples
Products description -Pretreatment for extraction
industry-
Products description -Pretreatment for extraction
industry-
29Bio Essential Sdn. Bhd.
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Why will you chooseour extraction pretreatment offer…?
Improve your kinetic and yield extraction
With DIC same amount of Roselle anthocyanins (TMA, for Total Monomeric Anthocianins) is obtained within 2 min compared to 10 minutes for the untreated ones
Untreated calyces
DIC treated calyces
mg TMA/g dried product
DIC allows the raw material toImprove yields andReduce extraction time
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How does DIC pre-treatment fit in your current extraction process?
Intermediary Product
Direct use for natural cosmetic
application
Classical solvent
extractionActive principle
Cutting Cleaning
DIC stepin your factory or in our
Drying
Selling as raw material for
classical solvent extraction
Fresh raw material
Dehydrated raw matarial
Drying
Residual fraction
Packaging (from 2,5 to 20kg)
Grinding
31Bio Essential Sdn. Bhd.
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Soon… -Essential Oils Extraction-
A ground-breaking innovation in the field of essential oil extraction
Are you able to extract your essential oil in only few minutes…? Just have a look:
Comparison of classical extraction methods (steam distillation, extraction by solvent), new extraction ones (supercritical CO2 and other laboratory tests) with DIC extraction
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How will DIC essential oils extraction inserts in your process?
Volatile condensed fraction: Essential
Oils
Residual fraction
Cutting CleaningDrying
DIC
Fresh raw material
Dehydrated raw matarial
Direct use of the obtained active
principle (cosmetics)
Selling as raw material for classical solvent
extraction
Look at our pretreatment for extraction offer
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Bio Essential Sdn. Bhd.34
DIC Technology in the operations of
Post-harvest Treatment of rice
and cereal
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Bio Essential Sdn. Bhd. 35
Products description-Rice drying-
Reduce your rate of broken rice to 1 to 3%Best industry standards currently are around
15% which induces a significant drop in market price (40%)
Produce completely sterilized rice
Don’t change your process, our equipment inserts within it
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1.1. Classic treatment of post harvested rice
SORTING
Har
vest
ing
Pad
dy r
ice
Deshusting & Milling
1. DIC Swell - Steamed rice ?
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SORTING
Har
vest
ing
Pad
dy r
ice
Deshusting & Milling
1. DIC Swell - Steamed rice ?
1.1. Classic treatment of post harvested rice
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SORTING
Har
vest
ing
Pad
dy r
ice
Deshusting & Milling
DICtreatment
DIC
S
we
ll -
Ste
am
ed
ric
e
1.2. DIC Swell - Steaming
1. DIC Swell - Steamed rice ?
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Bio Essential Sdn. Bhd. 39
DIC Swell - steaming of Rice
Integral rice Cooking
40 .60 minutes
White rice Cooking time
15 .20 minutes
Rate of broken rice 10 to 28%
DICSwell - steamed
Integral riceCooking time: 12 to 16 minutes
DICSwell - steamed rice
Cooking time: 7 .15 minutes
Rate of broken rice 1 to 3%
ABRASION
Deshusting
Sorting
Drying
Harvesting of Paddy rice
DIC8 hrs 2 hrs
T r
a d
i t
i o n
a l
w a
y 30 sec
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Bio Essential Sdn. Bhd. 40
Cooking time 7 - 9 minutes
CP02 variety, Chau Phu 2 (Aromatic variety Giang, VIETNAM);
Classical way
DIC Treatment
Rate of broken rice 17.2% < 3 %
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Bio Essential Sdn. Bhd. 41
Cooking time 7 - 9 minutes
Variety" Long One" 0
Classical way DIC Treatment
Chalkiness rate
25% 0%
Rate of broken rice
44% <3-6%
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Bio Essential Sdn. Bhd. 42
Cooking time 7 - 9 minutes
VN D (PHTI) Vietnam
Classical way DIC Treatment
Rate of broken rice
49.4% <4-6%
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8hrs Drying
2 hrs tempering
2hrs
DryingTempering
drying tempering
Husting
Abrasion
16% - 40%15 – 20 min
DIC: 30 seconds
Drying2 hrs
Harvesting Paddy rice
Classic DIC
Drying time >>8hrs 2hrs
Tempering2 or 3
periods (2hrs)
No needs
Broken rice rate 15 to 40% 2 – 3%
Energy consumption
Very high Low
Cooking time 14 – 20 min7 – 9 min
2% - 3% 7– 9 min
broken rice cooking time
Choose DIC to improve rice processing in term of quality and quantity
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Sterilization & decontamination
DIC Technology in the operations of
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Products description-Sterilization & Decontamination-
Microbiological charge reduction (%)
A 12 seconds DIC treatment (at 110°C) is enough to 75% of the initial microbial charge
Herbs of Provence decontamination (at 110°C)
Time (sec)
0
25
50
75
100
0 12 24 36 48
Bacillus stearothermophilus
Bacillus stearothermophilus
We provide you with the ultimate decontamination solutionDIC treatment destroys all cell membranes/walls and induces the explosion of micro-organism (yeast,
fungi, bacteria..)Our solution carefully handles your product while is
…merciless with microbiologic contaminants
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DIC treatment fulfills all international standards about decontaminations and pathogens such as: Bacillus, Salmonella, Staphylococcus etc. Yeast, Mould Spores
The process is very safe even in the case of sensitive products such as: Medicinal herbs Seaweed Etc.
It preserves important molecules such as: Vitamins Bioflavonoids Anthocyanins
47Bio Essential Sdn. Bhd.
Products description-Sterilization & Decontamination-
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Bacillus stearothermophilusThermal treatment (130°C; 30 s)
With progressive decompressi
on
with DIC
Impact of the Abrupt Pressure-Drop toward vacuum on the microbial
structure
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Thermal treatment (105°C; 30 s) Saccharomyces cerevisiae
With progressive decompressi
on with DIC
Impact of the Pressure-drop toward vacuum on the microbial structure
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High pressure CO2 Treatment (55 bar ; 5 h)
Impact of the Abrupt Pressure-Drop toward vacuum on the microbial
structure Saccharomyces cerevisiae
With progressive decompressi
on with APD
with DIC
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Why will you choose our decontamination offer…?
No thermal damage
A quick treatment for a higher yield
Definitive spores destruction
No additives, no chemicals
No environmental pollution
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DIC Machinery & Equipment DIC reactor is carried out via a reactor
supplied with saturated steam.
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DIC React
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Our offeringThree ways for you to access to our product lines
Equipment “home subcontracting” To reduce your transport costs, reduce the time delivery,
and reduce contamination risk during transport, we directly install our equipment in your factory. You pay the provision for the kilogram
Equipment acquisition You choose to be independent from the beginning, you
have the possibility the acquire your own DIC equipment adapted to your production volume
Subcontracting You ship the raw material to our facilities where it is
treated and shipped back to you
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Close collaboration with:Several industrial Companies
Food industryPharmaceutical
Cosmetic Perfume
Technology of Instant Controlled Pressure-Drop DIC
European Union8 European projects
National and International Academic cooperation
•UTC (France)•Mc-Neese University (Louisiana-USA)
•UBAYA University (Surabaya – Indonesia)
•Universidad de Mexico
•CanTho University (Vietnam)
•University of Bucharest (Romania)
•Lebanese University (Beirut - Lebanon)
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Creation of innovative Companies:ABCAR-DIC Process (France);
Legni & Segni (Italy)
•Universal Foods (California - USA): Vegetables; 1993•Coralma (France): Tobacco; 1996
•Protekum (Germany): Flavonoids; 2002
•Unilever (Holland): Tea; 2000
•AZTI (Spain) : Fish oil; 2004
•Contento trade (Italy)
•BONTOUT (France): Sterilization Mushrooms; 2001
Various Industrial realizations and Productions:
DIC = 19 years of research and 23 Ph-D works …
NEW THREE LAUREATES FOR INNOVATIVE COMPANIES 2006 FRENCH COMPETITION
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List of Scientific Publication
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No.1-B, Jalan Bungah Pudak, 11200 Tanjung Bungah, Penang, Malaysia+604- 8909080 +604- 8904080 [email protected]