Diagrama Cat

2
RENR8100-03 June 2011 Printed in U.S.A. 3500B Generator Sets with EMCP II+ Electrical System CPA1-UP BMB1-UP CNB1-UP CMC1-UP BLF1-UP PTF1-UP BPJ1-UP PTJ1-UP BRK1-UP LEK1-UP PTM1-UP FDN1-UP PTN1-UP GAR1-UP GZS1-UP PPS1-UP GZT1-UP BGX1-UP GZY1-UP © 2011 Caterpillar, All Rights Reserved Pressure Symbol T Temperature Symbol Level Symbol Flow Symbol Circuit Breaker Symbol Harness and Wire Symbols Symbols Symbols and Definitions Harness And Wire Electrical Schematic Symbols Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine. Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. T Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. 1 2 AG-C4 111-7898 L-C12 3E-5179 9X-1123 Component Part Number Pin or Socket Number Part Number: for Connector Receptacle Part Number: for Connector Plug Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...) Plug 325-AG135 PK-14 Wire Color Wire Gauge Receptacle 1 1 2 2 Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. Fuse (5 Amps) 5A Harness identification code: This example indicates wire group 325, wire 135 in harness "AG". L-C12 3E-5179 Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample). Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...). RENR8100-03 36 Page, (Dimensions: 48 inches x 35 inches) P N OPERATED BY TURNING SPEED SWITCH CONTACT SPEED SWITCH CONTACT MANUALLY OPERATED CONTROL DIODE FUSE DIODE FUSE BREAKDOWN DIODE BIDIRECTIONAL BREAKDOWN DIODE BIDIRECTIONAL EMERGENCY SWITCH RELAY COIL RELAY COIL CIRCUIT BREAKER CIRCUIT BREAKER UTST CONNECTOR CONTACT OPTIONAL WIRING STANDARD WIRING RELAY MODULE TERMINAL POINT CONTROL PANEL TERMINAL POINT VOLTAGE REGULATOR TERMINAL POINT ENGINE GENERATOR TERMINAL POINT ENGINE MOUNTED COMPONENT TIMED OPENED CONTACT TIME CLOSED CONTACT SHIELDED WIRE ALTERNATIVE WIRING TEMPERATURE SWITCH PRESSURE SWITCH PRESSURE SWITCH EARTH GROUND TEMPERATURE SWITCH RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY OPEN) RELAY CONTACT (NORMALLY CLOSED) TIMED CLOSED TIMED OPENED CONTACT GENERATOR FRAME (CHASSIS) GROUND RELAY CONTACT (NORMALLY CLOSED) CUSTOMER WIRING SYMBOLS ENGINE SPEED TIMING SENSOR REAR VIEW RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR TURBOCHARGER COMPRESSOR OUTLET PRESSURE SENSOR ATMOSPHERIC PRESSURE SENSOR ELECTRONIC CONTROL MODULE (ECM) UNFILTERED OIL PRESSURE SENSOR FRONT VIEW AIR START SOLENOID RIGHT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR RIGHT AIR SHUTOFF SOLENOID RIGHT EXHAUST TEMPERATURE SENSOR CRANKCASE PRESSURE SENSOR ALTERNATOR PRE LUBE PUMP JUNCTION BOX PUMP RIGHT SIDE VIEW COOLANT TEMPERATURE SENSOR AFTER COOLER TEMPERATURE SENSOR UNFILTERED FUEL PRESSURE SWITCH FILTERED FUEL PRESSURE SWITCH FILTERED OIL PRESSURE SWITCH LEFT EXHAUST TEMPERATURE SENSOR LEFT AIR SHUTOFF SOLENOID LEFT TURBOCHARGER COMPRESSOR INLET PRESSURE SENSOR ETHER START AID POWER DISTRIBUTION BOX STARTING MOTORS ENGINE SPEED/ TIMING SENSOR LEFT SIDE VIEW

Transcript of Diagrama Cat

Page 1: Diagrama Cat

RENR8100-03June 2011

Printed in U.S.A.

3500B Generator Sets with EMCP II+Electrical SystemCPA1-UPBMB1-UPCNB1-UPCMC1-UPBLF1-UPPTF1-UPBPJ1-UPPTJ1-UPBRK1-UPLEK1-UPPTM1-UPFDN1-UPPTN1-UP

GAR1-UPGZS1-UPPPS1-UPGZT1-UPBGX1-UPGZY1-UP

© 2011 Caterpillar, All Rights Reserved

PressureSymbol

T

TemperatureSymbol

LevelSymbol

FlowSymbol

Circuit BreakerSymbol

Harness and Wire Symbols

Symbols

Symbols and Definitions

Harness And Wire Electrical Schematic Symbols

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. Thegrounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.T

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

12

AG-C4111-7898

L-C123E-5179

9X-1123 Component Part Number

Pin or Socket Number

Part Number: for Connector ReceptaclePart Number: for Connector Plug

Harness Identification Letter(s):(A, B, C, ..., AA, AB, AC, ...)

Plug

325-AG135 PK-14

Wire ColorWire Gauge

Receptacle

1

1

2

2Sure-Seal connector: Typical representationof a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

Deutsch connector: Typical representationof a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

Fuse (5 Amps)

5A

Harness identification code:This example indicates wire group 325,

wire 135 in harness "AG".

L-C123E-5179

Wire, Cable, or Harness Assembly Identification: Includes Harness Identification Letters and Harness Connector Serialization Codes (see sample).

Harness Connector Serialization Code: The "C" stands for "Connector" and the number indicates which connector in the harness (C1, C2, C3, ...).

RE

NR

8100-0

33

6 P

ag

e,

(Dim

en

sio

ns

: 4

8 i

nc

he

s x

35

in

ch

es

)

P

N

OPERATED BY TURNING

SPEED SWITCH CONTACT

SPEED SWITCH CONTACT

MANUALLY OPERATED CONTROL

DIODE

FUSE

DIODE

FUSE

BREAKDOWN DIODE BIDIRECTIONAL

BREAKDOWN DIODE BIDIRECTIONAL

EMERGENCY SWITCH

RELAY COIL

RELAY COIL

CIRCUIT BREAKER

CIRCUIT BREAKER

UTST CONNECTOR CONTACT

OPTIONAL WIRINGSTANDARD WIRING

RELAY MODULE TERMINAL POINT

CONTROL PANEL TERMINAL POINT

VOLTAGE REGULATOR TERMINAL POINT

ENGINE GENERATOR TERMINAL POINT

ENGINE MOUNTED COMPONENT

TIMED OPENED CONTACT

TIME CLOSED CONTACT

SHIELDED WIRE

ALTERNATIVE WIRING

TEMPERATURE SWITCH

PRESSURE SWITCH

PRESSURE SWITCH

EARTH GROUND

TEMPERATURE SWITCH

RELAY CONTACT (NORMALLY OPEN)

RELAY CONTACT (NORMALLY OPEN)

RELAY CONTACT (NORMALLY CLOSED)

TIMED CLOSED TIMED OPENED CONTACT

GENERATOR FRAME (CHASSIS) GROUND

RELAY CONTACT (NORMALLY CLOSED)

CUSTOMER WIRING

SYMBOLS

ENGINESPEEDTIMING

SENSOR

REAR VIEW

RIGHT TURBOCHARGERCOMPRESSOR INLETPRESSURE SENSOR

LEFT TURBOCHARGERCOMPRESSOR INLETPRESSURE SENSOR

TURBOCHARGERCOMPRESSOR OUTLETPRESSURE SENSOR

ATMOSPHERICPRESSURESENSOR

ELECTRONICCONTROLMODULE (ECM)

UNFILTEREDOIL PRESSURE

SENSOR

FRONT VIEW

AIR STARTSOLENOID

RIGHT TURBOCHARGERCOMPRESSOR INLETPRESSURE SENSOR

RIGHT AIRSHUTOFF SOLENOID

RIGHT EXHAUST TEMPERATURE SENSOR

CRANKCASEPRESSURE SENSOR

ALTERNATOR

PRE LUBE PUMP JUNCTION BOX

PUMP

RIGHT SIDE VIEW

COOLANTTEMPERATURE

SENSORAFTER COOLERTEMPERATURE

SENSOR

UNFILTEREDFUEL

PRESSURE SWITCH

FILTERED FUELPRESSURE SWITCH

FILTERED OILPRESSURE SWITCH

LEFT EXHAUSTTEMPERATURE SENSOR

LEFT AIR SHUTOFFSOLENOID

LEFTTURBOCHARGERCOMPRESSORINLET PRESSURESENSOR

ETHER START AID

POWERDISTRIBUTION

BOX

STARTINGMOTORS

ENGINE SPEED/TIMING SENSOR

LEFT SIDE VIEW

Page 2: Diagrama Cat

RE

NR

8100-0

33

6 P

ag

e,

(Dim

en

sio

ns

: 4

8 i

nc

he

s x

35

in

ch

es

)

Components are shown installed on a fully operable generator set with the key and engine off.

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

GENERATOR PANEL GROUP : 187-6307

THIS SCHEMATIC IS FOR THE 3500B GENERATOR SETS WITH EMCP II+ ELECTRICAL SYSTEMMEDIA NUMBER: RENR8100-03

GENERATOR WIRING DIAGRAM : 188-0647ENGINE WIRING DIAGRAM : 190-3042

ABBREVRDWHORYLPKBKGYPUBRGNBU

COLORRED

WHITEORANGEYELLOW

PINKBLACKGRAY

PURPLEBROWNGREENBLUE

SYMBOL DESCRIPTION

BLADE, SPADE, RING OR SCREWTERMINAL

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TOMACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTIONTO SURFACE OF COMPONENT

CONNECTOR

ATCH WIRE, CABLE, COMPONENT

SPLICE

CIRCUIT GROUPING DESIGNATIONH#

CONNECTION WIRE COLOR FOR CONNECTION TOH -PRIMARY FOR 600 VOLT GENSET USE RED

FOR 480 VOLT GENSET USE BROWNFOR 380 VOLT GENSET USE GREENFOR 240 VOLT GENSET USE WHITE

BUS BAR MARKED T1

H -PRIMARY BLACK (COMMON)(FROM BOTH TOROIDAL TRANSFORMERS)

BUS BAR MARKED T2

H -PRIMARY FOR 600 VOLT GENSET USE REDFOR 480 VOLT GENSET USE BROWNFOR 380 VOLT GENSET USE GREENFOR 240 VOLT GENSET USE WHITE

BUS BAR MARKED T3

X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATORTERMINAL MARKED 20

X -SECONDARY USE BLACK AND WHITE (OF BOTH TRANSFORMERS)

VOLTAGE REGULATORTERMINAL MARKED 24

X -SECONDARY USE ORANGE COLORED WIRE VOLTAGE REGULATORTERMINAL MARKED 22

T1

T4

T6

T3

T2

T5

11

12 13

T1

T4

T6T5

T2

T3

MAIN STATOR

PM STATOR

TX1 TX2

WIRE0158

(170-5395)

(170-5400)DIGITAL VOLTAGE REGULATOR

(8T-8735)

EXCITERSTATOR

P12-3P12-4P12-5

P12-6P12-9P9-6

P9-4P9-5P9-7P9-8P9-9

(170-5396)

(170-5399)

BATTERY (+)

BATTERY (+)

BATTERY (-)

BATTERY (-)

TO STATER SOLENOID

AIR SHUTOFF (OPTION)

BATTERY (-)

ENG OIL TEMP "C"

ENG JW LEVEL "C"

TO GSC MPU (BK)

TO GSC MPU (RD)

TO GSC MPU (CU)

ENG OIL TEMP "A"

ENG JW LEVEL "A"

ENG OIL TEMP "B"

ENG JW LEVEL "B"

PRIMARY DATA LINK

PRIMARY DATA LINK

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECS ON/OFF

ADEM RATED SPEED

ADEM DROOP

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

GREY BATTERY POST (+/-)

GREY

GREY

GREEN/YELLOW

GREY SMR RELAY (N/C)

GREY SMR RELAY (N/O)

GREY SMMS

GREY AIR SHUTOFF RELAY (N/O)

GREY FUEL SHUTOFF RELAY (N/O)

GREY TO SAS ON PANEL

GREY RUN RELAY (N/O)

GREY GENSET FAULT RELAY (N/O)

GREY REMOTE INITIATE INPUT

GREY FUSED POWER OUT

GREY SERIAL DATA LINK

GREY SPARE INPUT 1

GREY SPARE INPUT 2

GREY SPARE INPUT 3GREY REMOTE HORN SILENCE INPUT

GREY REMOTE HORN OUTPUT

GREY AUX RELAY (N/O)

GREY AUX RELAY (N/C)

GREY AUX RELAY COM

GREEN/YELLOW BATTERY POST

GREEN/YELLOW

ENGINE OIL TEMP

ENGINE JW TEMP

ENGINE OIL PRESS

ENGINE JW LEVEL

BLACK GSC MPU

RED GSC MPU

SHIELD GSC MPU

START/RUN SW IN

GREY

WHITE

BLACK

BLACK

BLACK

ORANGE

ORANGE

BLACK/WHITE

BLACK/WHITE

BROWN

BLACK

BLACK

BROWN

BLACK

BLACK

BLACK

BLACK

TO GENERATOR

PURPLE

GREY

ORANGEGREY

BLACK

BLACK

TO GENERATOR

GROUNDED ONGENSET

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

RED

RED

RED

RED

TO GENERATOR

CUSTOMER CONNECTIONS

PRIMARY DATA LINK +

PRIMARY DATA LINK -

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECM ON/OFF

ADEM RATED SPEED

ADEM DROOP

PPRM

PPRS

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB PRIMARY PHASE A

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB SECONDARY PHASE C

WHITE

WHITE

BLACK

WHITE

BLACK

GREEN/YELLOW

BLACK

GROUNDED ONGENSET

TO EMCPII+VOLTAGE SENSING

ORANGE

BLACK/WHITE

ORANGE

BLACK/WHITE

DK GREY

DK GREY

DK GREY

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

GREY

GREY

GREY

GREY

GREY

GREY

GREY

GREY

GREY UTILITY B

GREY IC

GREY IB

GREY IAGREY ICOM

GREY UTILITY A

TO EMCPII+

TRANSFORMER

SHELF

PM FUSING

P9

J4

12

6

9

P12

4

10

7

3 12

P63 2 1

6 5 4

5

8

11

123

6 5 4

789

5

T0

T1

T1

T3

6

26

30

20

20

22

22

24

24

24

H1

H2

H3

H4

T0

T3

T2

T2

5

T0

T1

T1

6

13

12

20

20

22

22

24

24

T3

T2

T2

BGR1BGR1BGR1BGR1F1

F3

F2

F4

GND73

74

75

76

77

78

79

80

81

BGR1BGR1BGR1BGR1

F1

F3

F2

F4

GND73

74

75

76

77

78

79

80

81

28

T3

11

24

H1

H2

H3

H4

T0

1

1

1

2

2

2

2

2

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

30

64

65

66

67

70

71

72

SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD

1

1

1

2

2

2

2

2

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

30

64

65

66

67

70

71

72

SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD

SV+SV+

1

10A

ABC

10A

ABC

28

F2

F1

F2

TC1+TC1-TC2+TC2-TC3+TC3-TC4+TC4-TC5+TC5-TC6+TC6-

TC1+TC1-TC2+TC2-TC3+TC3-TC4+TC4-TC5+TC5-TC6+TC6-

ALMFSDVdcBDS50COM1COM2COM3LWRRSEEDISFRESV/Pf

VdcAALMFSDVdcBDS50COM1COM2COM3LWRRSEEDISFRESV/Pf

VdcA

R1

W1

C1

R2

W2

C2

R3

W3

C3R4

W4

C4

R5

W5

C5

R6

W6

C6

R1

W1

C1

R2

W2

C2

R3

W3

C3R4

W4

C4

R5

W5

C5

R6

W6

C6

VdcA VdcAALMFSD

DS50COM1COM2COM3LWRRSE

EDISFRESV/Pf

VdcB

ALMFSD

DS50COM1COM2COM3LWRRSE

EDISFRESV/Pf

VdcB

C

F

G

A

B

D

E

J

H

40-PIN

34

33

32

31

30

29

9

22

21

18

19

16

15

14

13 31

44

45

46

47

31

32

33

33

34

34

35

35

36

37

37

38

39

40

41

42

4344

45

46

47

32

33

33

34

34

35

35

36

37

37

38

39

40

41

42

43

50

50

50

L3

L1

53

52

51

5050

50

50

L3

L1

53

52

51

50

T1

T2

T3

600V

RED

480V

BROWN

380V

GREEN

240V

WHITE

BLACK

ORANGE

BLACK/WHITE

VOLTAGEREGULATORTERMINAL

22

VOLTAGEREGULATORTERMINAL

24

VOLTAGEREGULATORTERMINAL

20

600V

RED

480V

BROWN

380V

GREEN

240V

WHITE

BLACK

BLACK/WHITE

ORANGE

TX1

TX2

40-PIN

11

8

10

6

1

2

3

12

7

37

38

36

35

27

26

25

20

17

23

28

24

40

39

5

4

TO GENERATOR

CUSTOMER CONNECTIONS

TOEMCPII+

TOEMCPII+

DETAIL A

DETAIL A

DETAIL A

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP (170-5397)

(170-5394)

CONNECTION WIRE COLOR FOR CONNECTION TOH1- PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS,

50Hz GENS USE REDFOR 3300 VOLTS, 60Hz GENS USE YELLOWFOR 2400 VOLTS, 60Hz GENS USE BLUE

BUS BAR MARKED T1

H2 -PRIMARY BLACK (COMMON)(FROM BOTH TRANSFORMERS)

BUS BAR MARKED T2

H3 -PRIMARY FOR 4160 VOLTS, 60Hz & 3300 VOLTS,50Hz GENS USE REDFOR 3300 VOLTS, 60Hz GENS USE YELLOWFOR 2400 VOLTS, 60Hz GENS USE BLUE

BUS BAR MARKED T3

X1 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLETFOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT

VOLTAGE REGULATORTERMINAL MARKED 20

X2 -SECONDARY USE ORANGE(FROM BOTH TRANSFORMERS)

VOLTAGE REGULATORTERMINAL MARKED 24

X3 -SECONDARY FOR 240 VOLTS, 60Hz/200 VOLTS SENSING USE VIOLETFOR 120 VOLTS, 60Hz/100 VOLTS SENSING USE BLK/WHT

VOLTAGE REGULATORTERMINAL MARKED 22

T1

T4T6

T3T2

T5

11

12 13

T1

N

T2

T3

MAIN STATOR

PM STATOR

WIRE0158

(170-5395)

(170-5400)DIGITAL VOLTAGE REGULATOR

(8T-8735)

EXCITERSTATOR

P12-3P12-4P12-5

P12-6P12-9P9-6

P9-4P9-5P9-7P9-8P9-9

(170-5396)

(170-5399)

BATTERY (+)

BATTERY (+)

BATTERY (-)

BATTERY (-)

TO STATER SOLENOID

AIR SHUTOFF (OPTION)

BATTERY (-)

ENG OIL TEMP "C"

ENG JW LEVEL "C"

TO GSC MPU (BK)

TO GSC MPU (RD)

TO GSC MPU (CU)

ENG OIL TEMP "A"

ENG JW LEVEL "A"

ENG OIL TEMP "B"

ENG JW LEVEL "B"

PRIMARY DATA LINK

PRIMARY DATA LINK

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECS ON/OFF

ADEM RATED SPEED

ADEM DROOP

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

GREY BATTERY POST (+/-)GREY

GREY

GREEN/YELLOW

GREY SMR RELAY (N/C)

GREY SMR RELAY (N/O)

GREY SMMS

GREY AIR SHUTOFF RELAY (N/O)

GREY FUEL SHUTOFF RELAY (N/O)

GREY TO SAS ON PANEL

GREY RUN RELAY (N/O)

GREY GENSET FAULT RELAY (N/O)

GREY REMOTE INITIATE INPUT

GREY FUSED POWER OUT

GREY SERIAL DATA LINK

GREY SPARE INPUT 1

GREY SPARE INPUT 2

GREY SPARE INPUT 3GREY REMOTE HORN SILENCE INPUT

GREY REMOTE HORN OUTPUT

GREY AUX RELAY (N/O)

GREY AUX RELAY (N/C)

GREY AUX RELAY COM

GREEN/YELLOW BATTERY POST

GREEN/YELLOW

ENGINE OIL TEMP

ENGINE JW TEMP

ENGINE OIL PRESS

ENGINE JW LEVEL

BLACK GSC MPU

RED GSC MPU

SHIELD GSC MPU

START/RUN SW IN

BLACK

BLACK

BLACK

BLACK

TO GENERATOR

PURPLEGREY

ORANGEGREY

BLACK

BLACK

TO GENERATOR

GROUNDED ONGENSET

WHITE

WHITE

WHITE

WHITE

WHITE

WHITE

RED

RED

RED

RED

RED

RED

TO GENERATOR

CUSTOMER CONNECTIONS

PRIMARY DATA LINK +

PRIMARY DATA LINK -

DIGITAL SENSOR RETURN

ADEM START/RUN/STOP

ADEM SHUTDOWN

ADEM ECM ON/OFF

ADEM RATED SPEED

ADEM DROOP

PPRM

PPRS

ADEM ETHER AUTO/MAN

ADEM ETHER PULL-IN

ADEM ETHER HOLD-IN

ETHER SOLENOID A

ETHER SOLENOID B

SEC. DATA LINK +

SEC. DATA LINK -

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB PRIMARY PHASE A

RTB PRIMARY PHASE A

RTB PRIMARY PHASE B

RTB PRIMARY PHASE B

RTB PRIMARY PHASE C

RTB PRIMARY PHASE C

RTB SECONDARY PHASE A

RTB SECONDARY PHASE A

RTB SECONDARY PHASE B

RTB SECONDARY PHASE B

RTB SECONDARY PHASE C

RTB SECONDARY PHASE C

GROUNDED ONGENSET

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

TO LOAD SHARE MODULE

GREY

GREY

GREY

GREY

GREY

GREY

GREY

GREY UTILITY B

GREY IC

GREY IB

GREY IAGREY ICOM

GREY UTILITY A

TO EMCPII+

PM FUSING

GREY

WHITE

BLACK

BLACK

BLACK

VIOLET

VIOLET

VIOLET

ORANGE

BLACK/WHITE

BLACK/WHITE

BLACK/WHITE

BLACK

WHITE

BLACK

WHITE

BLACK

WHITE

GRN/YEL

DK GREY

DK GREY

DK GREY

DK GREY

DK GREY

DK GREY

DK GREY

TO EMCPII+VOLTAGE SENSING{

P9

J4

12

6

9

P12

4

10

7

3 12

P63 2 1

6 5 4

5

8

11

123

6 5 4

789

5

T0T1T1T3

62630

20202222242424H1H2H3H4T0

T3T2T2

5

T0T1T1

6

1312202022222424

T3T2T2

BGR1BGR1BGR1BGR1F1F3F2F4GND737475767778798081

BGR1BGR1BGR1BGR1

F1F3F2F4

GND737475767778798081

28

T3

11

24H1H2H3H4T0

111222222345667891011121314151617181920212223242526272829303064656667707172SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD

111222222345667891011121314151617181920212223242526272829303064656667707172

SV+SV+SV+SV+SV-SV-SV-SV-SHDSHDSHD

SV+SV+

10A

ABC

10A

ABC

28

F2

F1

F2

TC1+TC1-TC2+TC2-TC3+TC3-TC4+TC4-TC5+TC5-TC6+TC6-

TC1+TC1-TC2+TC2-TC3+TC3-TC4+TC4-TC5+TC5-TC6+TC6-

ALMFSDVdcBDS50COM1COM2COM3LWRRSEEDISFRESV/Pf

VdcAALMFSDVdcBDS50COM1COM2COM3LWRRSEEDISFRESV/Pf

VdcA

R1

W1

C1

R2

W2

C2

R3

W3

C3

R4

W4

C4

R5

W5

C5

R6

W6

C6

R1

W1

C1

R2

W2

C2

R3

W3

C3

R4

W4

C4

R5

W5

C5

R6

W6

C6

VdcAALM

FSD

DS50COM1COM2COM3LWRRSE

EDISFRESV/Pf

VdcB

VdcAALM

FSD

DS50COM1COM2COM3LWRRSE

EDISFRESV/Pf

VdcB

C

F

G

A

B

D

E

J

H

40-PIN

34

33

32

31

30

29

9

22

21

18

19

16

15

14

13 31

44454647

3132333334343535363737383940414243

44454647

32333334343535363737383940414243

505050

L3L153525150

505050

L3L153525150

40-PIN

11

8

10

6

1

2

3

12

7

37

38

36

35

27

26

25

20

17

23

28

24

40

39

5

4

RED

TX1

ORANGE

BLACK/WHITE

VIOLET

T0 T1 22

4160V, 60Hz/

3300V, 50Hz

3300V, 60Hz

YELLOW

2400V, 60 Hz

BLUE

BLACK

RED

TX2

ORANGE

BLACK/WHITE

VIOLET

T0 T1 22

4160V, 60Hz/

3300V, 50Hz

3300V, 60Hz

YELLOW

2400V, 60 Hz

BLUE

BLACK

RED

TX3

ORANGE

BLACK/WHITE

VIOLET

T0 T1 22

4160V, 60Hz/

3300V, 50Hz

3300V, 60Hz

YELLOW

2400V, 60 Hz

BLUE

BLACK

T1 T2 T3

2 1

VOLTAGE

REGULATOR

TERMINAL

VOLTAGE

REGULATOR

TERMINAL

VOLTAGE

REGULATOR

TERMINAL

RED

YELLOW

BLUE

BLACK

BLACK/WHITE

VIOLET

ORANGE

--

RED

YELLOW

BLUE

BLACK

BLACK/WHITE

VIOLET

ORANGE

--

RED

YELLOW

BLUE

BLACK

BLACK/WHITE

VIOLET

ORANGE

--

TRANSFORMER

SHELF

TOGENERATOR

CUSTOMERCONNECTIONS

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

GENERATOR TERMINAL STRIP

(170-5397)

TOEMCPII+

GENERATOR TERMINAL STRIP

(170-5394)

DETA

IL A

TOEMCPII+

DETAIL A

GENERATOR TERMINAL STRIP

TO CB SHUNT TRIP

23283132240607080910111204053739400102O31314333415271618192122252629301720353638

852B-GY852D-GY382B-GY926B-GYF701B-GY

F720B-GY844B-RD845B-BK846B-WH101B-GY101D-GY102F-GN/YL102B-GN/YL102D-GN/YL838B-CU838B-BK838B-RD

998E-GY

F716B-GY113B-GYF715B-GYF702B-RDF722B-BK

F710B-GYF707B-GY

709B-RDG429B-WHA235B-BK

J981-GYJ982-GY892C-BK893C-RD

NOTES BLOCK

L23L24 ENGINE CONTROL SWITCH

ATB+ AC VOLTAGE J1 PIN

TS1-06TS1-06TS1-44TS1-45TS1-04TS1-SV+TS1-64TS1-SV-TS1-41TS1-SV+TS1-SV-TS1-67TS1-01TS1-01TS1-30TS1-02TS1-02TS1-SHTS1-71TS1-70TS1-31TS1-32TS1-46TS1-47TS1-33

TS1-34TS1-36TS1-35TS1-37TS1-38

TS1-42TS1-43

GENERATOR

11

181920

151617

121314

4

8910

567

GENERATOR SET CONTROL PLUS(GSC+) 159-3601

23

2122232425262728293031323334353637383940

1 MAG PU INMAG PU GND

IA INIB INIC INCOOLANT TEMP SENSOR INOIL PRESS SENSOR IN+ V SENSOR OUTVA GEN INVB GEN INVC GEN INCOOLANT LOSS SENSOR INOIL TEMP SENSOR IN

AC GNDVA BUSS IN

CAT DATA LINK +CAT DATA LINK -CAT DATA LINK +CAT DATA LINK -SPARE FAULT SW1 INSPARE FAULT SW2 INSPARE FAULT SW3 IN

SPARE FAULT SW4 INRDM DATA OUTSENSOR GNDSTOP SW INSTART/RUN SW INKW RELAY OUTALARM DATA OUTSPARE DATA OUT

EMERGENCY STOP SW INOFF/RESET SW INAUTO SW IN

RM01RM02RM03RM04RM05RM06RM07RM08RM09RM10RM11RM12RM13RM14RM15RM16RM17RM18RM19RM20RM21RM22RM23RM24RM25RM26RM27RM28

RM30RM31RM32RM33RM34RM35RM36RM37RM38RM39

RM29

+B

-B

RELAY MODULETERMINAL STRIP

HARNESS GSC +

CONNECTOR

STUDCHASSIS

12

3

4

56

7

8

9

10

ECS

111-1324

8D-2676

1A-GY

KILOWATT RELAY RELAY (OPTIONAL)ENGINE FAULT

KWLR2-GY

1A-GY

KWLR7-GY

ALM-GY

TIMER

30C-GN/YL

30-GN/YL

111-1323

8D-2676

7G-9730

38A-GY2-GN/YL

2-GN/YL30-GN/YL

1A-GY

2J-GN/YL

AUXILIARY RELAY

TS1-29TS1-28TS1-27

29-GY28-GY27-GY

1B-GY

CIRCUIT BREAKER

CB3-GY

6-GY6-GY

2C-GN/YL

R19-GY

2H-GN/YL

30B-GN/YLGOV-15-GYGOV-15-GY

SP1-GYSP2-GYSP3-GY

3837-GY

37-GY38-GY

KWLR7-GYECS-4-GYECS-5-GYSV- -GYRDM-GYSW4-GY

SW3-GYSW2-GYSW1-GYKWLR7-GYKWLR7-GYKWLR7-GYKWLR7-GY

64-GY67-GY

SV+-GY

71-BK

70-RD

L23

GSC-16-GY

GSC-11-GYGSC-10-GY

GSC-12-GY

GSC-6-GYGSC-5-GYGSC-4-GY

GSC-4-GY

GSC-5-GY

GSC-6-GY

GSC-10-GY

GSC-11-GY

GSC-12-GY

GSC-16-GY

L23

30A-GN/YL

30E-GN/YL

ECS-3-GY

ECS-2-GY

ECS-4-GY

ECS-5-GY

ECS-2-GYECS-3-GY

L24

L24

TS1-1414-GY

111-1324

ES3-GY

ES3-GY

81-GY

4-GY

33A-GY

35-GY

35-GY

35B

41-GY

41-GY

41-GY

33-GY

33-GY

START AID START AID

35A-GY

1H-GY

1G-GY

42-GY43-GY42-GY

45-GY

45-GY

43-GY

44-GY

44-GY

39-GY

7G-9730

PL+-WH

PL2+-WH

2LA-GN/YL

2L-GN/YL

ECS-6-GY

TIM-A2-GY

ECS-7-GY

TIM-16-GY

15-GY

36-GY

36-GY

4-GY

L25

L25 71-BK72-CU

70-RD

L25L25

MAGNETIC PICK-UPL25

TS1-077-GY3-GY TS1-03

7-GY

3-GY

TS1-1717-GY

17-GY

34-GY

34-GY

13-GY

TS1-1313-GY

F16-1-GYF16-2-GY

11-GY

TS1-1111-GY

L26

SPARE SWITCH INPUTSL26

L27

CAT DATA LINKL27

GSC36-GY

VOLTAGE SENSOR OUTPUT/SENSOR GROUNDL28

L29

64-GY

67-GY

VOLTAGE SENSOR OUTPUT/SENSOR GROUNDL29

L30

CAT DATA LINKL30

31-RD32-BK46-RD47-BK

L29

L30

L31

SENSOR SIGNALL31

L31

18A-WH

18A-WH

TS1-1818-GYTS1-19TS1-20TS1-21TS1-22TS1-23

19-GY20-GY21-GY22-GY23-GY

L32

CUSTOMER ALARM CONNECTIONL32

20-GY

19-GY

21-GY

L32

L32

L32

F717B-GYTS1-34

LIGHT AS.

LIGHT AS.

SWITCH AS.

158-6181 158-6181 158-6181

SWITCH AS.212-0922 197-5868

PANEL LIGHTS

E-STOP

E-STOP

E-STOP

START AID

160-3603 160-3603

187-3511

3N-5979

3E-6286

18-GY

-+

1H-GY

EPCEHC

30

86 85

87

8730

86 85

87

87

2116A

12

-+

23

43

16

A2

B

15

A1

14

A2

12

11

A1

14

A2

12

A1

11

12

1411

A2A1

1A 2A

2 1

21

3 4

TS-1

RECEPTACLE AS.GENERATOR

9x-1339

RIGHT AIR SHUTOFF 23283132240607080910111204053739400102O31314333415271618192122252629301720353638

852-TN-14852-TN-14382-PK-14926-RDF701-BR

F720-GN844-TN-18845-TN-18846-TN-18101-TN-14101-TN-14102-GN/YL102-GN/YL-14102-GN/YL-14838-SHLD-18838-RD-18838-BK-18

998-BRF701-BRF716-WH-18113-OR-18F715-PU-18F702-GN-18F722-OR-18E798-PK-18E797-WH-18F710-BR-18F707-WH-18M754-RD-16M753-BK-18M756-YL-19M755-GN-19M757-CU-19

846-TN-18

845-TN-18

844-TN-18

709-OR-18

A235-BK-18

G429-GN-18

709-OR-18G429-GN-18A235-BK-18

102-GN/YL-14102-GN/YL-14102-GN/YL

RD-6

F701-BR

LEFT AIR SHUTOFFETHER SOLENOIDSETHER SOLENOIDS

STARTER MOTOR MAGC SW.ENGINE OIL TEMP. SENSOR (VS)ENGINE OIL TEMP. SENSOR (SIG)ENGINE OIL TEMP. SENSOR (GND)

ETHER AUTO/MANUALCOOLANT LEVEL SENSOR (A)COOLANT LEVEL SENSOR (B)COOLANT LEVEL SENSOR (C)

POWER (+)POWER (+)

POWER (-)/LOPOWER (-)POWER (-)

LG MAGC PU (SHLD)LH MAGC PU (2)LG MAGC PU (1)

PRIMARY CAT DATA LINK (+)PRIMARY CAT DATA LINK (-)SECONDARY CAT DATA LINK (-)SECONDARY CAT DATA LINK (+)

DIGITAL SENSOR RETURNCRANK SIGNAL

START/STOP/RUN 1ECM PWR. SWITCHED (ON/OFF)

ENGINE SHUTDOWN SIGNALRATED SPEEDDROOP SPEED

SHUTDOWN NOTIFY PWR.SHUTDOWN NOTIFY RET.

ETHER PULL-INETHER HOLD-INDEVICENET V+DEVICENET V-

DEVICENET CAN_HDEVICENET CAN_LDEVICENET DRAIN

J981-WHJ982-OR892-BR893-GN

101-TN-14

101-TN-14

M757-CU-19M755-GN-19M756-YL-19

M753-BK-16M754-RD-16

NOTES BLOCK

L1L2L3L4L5L6L7L8L9L10L11L12L13L14L15L16L17L18 EMCP POWER (+)

BATTERY POWER (-)ECM POWERETHER PULL-IN / HOLD-INPRELUBE PRESSURE SWITCHAIR SHUTOFFS

ENGINE SPEED TIMING

ANALOG SENSOR POWER

OIL TEMPERATURE SENSORCAT DATALINKECM ON/OFF \ START/STOPETHER SOLENOIDS

SENSOR INPUTSSENSOR INPUTSCOOLANT LEVEL SENSORSHUTDOWN NOTIFY

DIGITAL SENSOR POWERCYLINDER INJECTORS

L19 TIMING CALIBRATION LH MAG PICK UPL20

L21 DROOP/RATED SPEEDL22 SMARTLINK

LEVELSENSOR165-6634

ENGINE COOLANT

TEMP.SENSOR102-0050(EMCP II+

177-00716V-50499X3271(SMARTLINK

ENGINE OIL

USE)

USE)

F701-BR

F701-BR

F720-GN

F715-PU-18

ENGINE

L15

L10

L4

L11

L11

L11

L18

L18 L18

304-WH-10

F705-PK

314-PU-10

L14

998-BR

998-BR

L14

L14

L16

L17

L17

L21L21

L16

L20

L5

L12

L13

DIODE AS.1W-9070

L9

#2

L12

L5

L20

L6

L8

L7

155-2269 PLUG ASSEMBLY155-2261 WEDGE ASSEMBLY

155-2276 WEDGE ASSEMBLY169-8670 PLUG ASSEMBLY134-2540 RESISTOR RECEPTACLE

J982-ORJ981-WH

J981-WHJ982-GR

CONNECTORGENERATOR

8T9834

L22

L22

L15

L4

L10

L11

L20

L17

L18

L5

L12

L9

L13

L14

L17

L13

L12 L20

L10

AND HARNESS

TO THERMOCOUPLESMARTLINK ADAPTER

12

BA

C

EMCPCB

25A12

E797-WH

E798-PK

L4

SMARTLINK

CBA

CONNECTORS

838-SHLD-18

2 1838-RD-18

838-BK-18

BK-18

WH-18

LHMAGCPU189-5746

L11

892-BR893-GN

HJ

229-BK-14

229-BK-14

150-RD-14150-RD-14

BK-6

BK-6

B CA

WH-18

BK-18

OR-18

ANALOG RET

SIGNAL

+V ANALOG

998-BR-18F718-BU-18

F705-PK

200-BK104-RD-10

104-RD-10

C465-OR-10

21

PRELUBEPRESSURESWITCH3N-1400NOTE A

7

A

4

PPR-M

B

21

PPR-S

3 4

PRELUBE CONTROL(148-8026)

200-BK-6

200-BK-10

314-PU-10

200-BK-10

109-RD-6

109-RD-6

200-BK-6

+ R

ALT35A

POWER DISTRIBUTION BOX

2

1

1

MAGRELAY

21CIRCUIT BREAKER

40A1

60A

ALTCB

2ECMCB

15A

230A

PRELUBECB

STARTER

SMMS2

1

3 4

2

MAG SWITCH

MAG SWITCHSTARTER

3 4

1 2

SMMS1

(147-3347/147-3346)

WH-18

BK-18

ADEM II - J2

ADEM II - J1

F722-OR

L2

INJECTOR GP (16)

A713-GN

SHUTDOWN NOTIFY RET.

FUEL PRESSURE SNSR - UNFILTERED

F737-YL

ENGINE SHUTDOWN SIGNAL 'D' SW6

DIG SNSR RETURN

ANA SNSR PWR (5V)

36

27 043933

2117110510

063012311837223828

15

342640163529

0125

24

09 D-KEY

PLUG AS.101-0205

32

TIMINGCALIBRATIONCONNECTOR189-5746

COOLANT TEMP SNSR

995-BU

12F723-PK

F724-PU

L19

F701-BR

0406

23

19

05111218

33

39

40

2827

213529

3630

26

22

02

08

14

34

24

25

13

0309

07

3832

3137

101516

17

01

L16

L19

START/RUN/STOP1 SW3

L15

A714-PK

A715-GY

A716-PU

20

G769-PU

ANA SNSR RETURN

SW7 (UNUSED)

G770-WH

BATTERY(+)

BATTERY(+)

BATTERY(-)

BATTERY(-)

START/RUN/STOP2 SW4

ETHER HOLD-IN

D-OUT 3 - HIGH SIDE (UNUSED)

TIMING CAL-FAN SPD(-)

TIMING CAL-FAN SPD(+)

D-OUT 2 - HIGH SIDE (UNUSED)

PRELUBE PUMP

DIG SNSR PWR (8V)

SECONDARY CAT DATA LINK (+)

SW9 (UNUSED)

ENGINE SHUTDOWN SIGNAL 'C' SW2

OIL PRESSURE SNSR - UNFILTERED

CAN DATA LINK (-) (UNUSED)

HSDL SHIELD GROUND (UNUSED)

CAN DATA LINK (+) (UNUSED)

FUEL PRESSURE SNSR - FILTERED

150-RD-14

150-RD-14

F718-BU

F716-WH

F717-YL

F707-WH

893-GN

J982-OR

F705-PK

A700-OR

J981-WH

F715-PU

E796-GN

F725-WH

F704-OR

A700-OR

998-BR

ABC

YL

GN-18

+V DIGTAL

SIGNAL

DIGITAL RET

TURBOEXHAUSTTEMP RH163-7882

TURBOEXHAUSTTEMP LH163-7882

DIGITAL RET

SIGNAL

+V DIGITAL

YL-18

YL

YL

C B A998-BR

A700-OR

F703-GY

L3L3

L6

998-BR

997-OR

993-BR

ECM ON/OFF - KEYSWITCH INPUT

F724-PUF723-PK

998-BRA700-OR

L7

SPD PWM 1B+ (UNUSED)

SPD PWM 1B- (UNUSED)

ETHER PULL-IN

PRELUBE PRESSURE SWITCH

D-OUT 5 - LOW SIDE (UNUSED)

DROOP SPD SIG (TERM D) SW10

CAT DATA LINK (-)

CAT DATA LINK (+)

SECONDARY CAT DATA LINK (-)

ENG SPEED/TIMING SIG

+V SPEED/TIMING

CRANKCASE PRESSURE SENSOR

CRANK SIGNAL

POUT 1 (UNUSED)

TURBO INLET RH PRESSURE SNSR

19

07

2320

14080203

13

POUT 1 & 2 RETURN (UNUSED)

TURBO OUTLET PRESSURE SNSR

ATMOS PRES SNSR

TURBO INLET LH PRESSURE SNSR

OIL PRESSURE SNSR - FILTERED

A751-YL

AFTERCOOLER TEMPERATURE SNSR

RATED SPEED (TERM S)

TURBO IN EXH LH TEMP SNSR

TURBO IN EXH RH TEMP SNSR

SHUTDOWN NOTIFY PWR.

F702-GN

F703-GY

F704-OR

F714-PK

994-GY

F713-OR

A747-GY

A746-PK

(+)

113-OR

229-BK-14

229-BK-14

F724-PU

F723-PK

F710-BR

C-KEYPLUG AS.101-0204

F719-BR

F720-GN

F722-OR

892-BR

999-WH

996-GN

E795-YL

ETHER AUTO/MANUAL SW8

L3

L2

L2

L8

L21

L11

L1

SOLENOID 1 POWER

SOLENOID 2 POWER

SOLENOID 3 POWER

SOLENOID 4 POWER

SOLENOID 5 POWER

SOLENOID 6 POWER

SOLENOID 7 POWER

SOLENOID 8 POWER

SOLENOID 9 POWER

SOLENOID 10 POWER

SOLENOID 11 POWER

SOLENOID 12 POWER

SOLENOID 13 POWER

SOLENOID 14 POWER

SOLENOID 15 POWER

SOLENOID 16 POWER

SOL 1&3 RETURN

SOL 2&4 RETURN

SOL 5&7 RETURN

SOL 6&8 RETURN

SOL 9&11 RETURN

SOL 10&12 RETURN

SOL 13&15 RETURN

SOL 14&16 RETURN

A701-GY

A702-PU

A703-BR

A704-GN

A705-YL

A706-GY

A707-PU

A708-BR

A709-OR

A710-GY

A711-PU

A712-BR

F726-YL

F727-GN

F728-BR

F729-GN

F730-GY

F731-OR

C

ENGINESPEED/TIMINGSENSOR129-6628

OR-18

BK-18

WH-18

+V SPD/TIM

SIGNAL

DIGITAL RET

B A

999-WH996-GN

999-WH

998-BR

996-GN

(-)

150-RD

RECEPT AS. (16)9X-0352

YLYL

2

2

1

1 1 2 21

A702-PU

F727-GN

A701-GY

F727-GN

1 2 21

A704-GN

F726-YL

A706-GY

F729-GN

F729-GN

A708-BR

A703-BR

A714-PK

RD-00

FOR 3512B/3516B ONLY

39

229-BK

ABC ABC C B A27

BK-00

A

POS NEG

MOTOR

BATMTR

SG

L5

RES2

GND

VS

ALARM

RD-18

BK-18

GN-18

CBA

BK-00

17

304-WH-18200-BK-18

05

1

RD-00

2

926-RD

200-BK-14

382-PK-14

BA

BK-00

C

AIR STARTERSOLENOID5N-8980

1/2 MOTOR GP.8N-3896 (3512/6)7C-0527 (3508)

1/2 MOTOR GP.8N-3896 (3512/6)7C-0527 (3508)

RD-00

304-WH-10

CUSTOMER SUPPLIED

RD-16

RD-16

2

1

RESISTORS9X-9584

+

AIR SHUT-OFF

SOLENOID LH

8C-6099

PRELUBEMOTOR AS.3T-7583 #1

G S

MTR BAT

MOTOR

L9

852-TN-14

200-BK-14

ATTACHMENTS

B

200-BK-14

852-TN-14

382-PK-14

200-BK-14

926-RD

BK

1 2

DIODE AS.1W-9070

382-PK

BU

200-BK

MOTOR

AIR SHUT-OFF

SOLENOID RH

8C-6099

C C B A ABCC B

1

2

RD-16

RD-16

A AB

RES1

DISCONNECTSWITCH7N-0718

BU

21BK

ETHER SOLENOIDS9X-7137

200-BK

382-PK

C

NEG

C

POS

B A

998-BR

36

HARNESS AS.119-8959

RD-00

BK-00

BK-00

3031

3832

ENGINEOILPRESSURESENSORFILTD161-9931

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

993-BR

997-OR

994-GY

E795-YL

997-OR

993-BR

OR-18

WH-18

OR-18

+V ANALOG

SIGNAL

DIGITAL RET

CRANKCASEPRESSURESENSOR161-9926

FUELFILTERPRESSURESENSORUNFILTD161-9931

26

AFTERCOOLERTEMPSENSOR102-2240

A751-YL

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

993-BR

997-OR

F737-YL

993-BR997-OR

995-BU

E796-GN

F714-PKF713-OR

A746-PK994-GY

E795-YLF737-YL

997-OR

993-BR

A751-YL

OR-18

BK-18

WH-18

+V ANALOG

SIGNAL

ANALOG RET

L7

L8

F725-WH

997-OR

993-BR

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

FUELFILTERPRESSURESENSORFILTD161-9931

F725-WHL6

A747-GY

997-OR

993-BR

ATMOSPRESSURESENSOR161-9926

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

A747-GY

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ENGINECOOLANTTEMPSENSOR102-2240

ENGINEOILPRESSURESENSORUNFILTD161-9931

RIGHTTURBOINLETPRESSURESENSOR161-9926

LEFTTURBOINLETPRESSURESENSOR161-9926

TURBOOUTLETPRESSURESENSOR161-9929

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ANALOG RET

SIGNAL

+V ANALOG

YL

BK-18

YL

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

C B AC B A

995-BU

993-BR

997-OR

997-OR

993-BR

993-BR

997-OR

993-BR

997-OR

993-BR

997-OR

E796-GN

F714-OR

F713-PK

A746-PK

16 D-KEY

PLUG AS.101-0205

37

SOLENOID 1 POWER

SOLENOID 2 POWER

SOLENOID 3 POWER

SOLENOID 4 POWER

CYLHEADSOL 2

SOLENOID 5 POWER

SOLENOID 6 POWER

SOLENOID 7 POWER

SOLENOID 8 POWER

SOL 1&3 RETURN

SOL 2&4 RETURN

SOL 5&7 RETURN

SOL 6&8 RETURN

A701-GY

A702-PU

F729-GN

CYLHEADSOL 4

CYLHEADSOL 6

CYLHEADSOL 8

CYLHEADSOL 10

CYLHEADSOL 12

CYLHEADSOL 1

L1

CYL HEADSOL 3

CYLHEADSOL 5

CYLHEADSOL 7

CYLHEADSOL 9

F728-BR

CYLHEADSOL 11

A710-GY

F731-OR

F731-OR

A712-BR

A711-PU

F730-GY

F730-GY

A709-OR

A707-PU

F728-BR

F728-BR

A705-YL

A703-BR

F726-YL

F726-YL

A701-GY

F727-GN

F726-YL

A708-BR

A707-PU

A705-YLF728-BRA707-PUA709-ORF730-GYA711-PU

A712-BRF731-ORA710-GYA708-BRF729-GNA706-GYA704-GNF727-GNA702-PU

G770-WHA716-PU

A706-GY

A705-YL

A704-GN

A703-BR

YL

A715-GYG769-PUA713-GN

FOR 3508B ONLY

L1

YL

G769-PU

A713-GN

CYLHEADSOL 13

CYLHEADSOL 15

A715-GY

G769-PU

A714-PK

G770-WH

CYLHEADSOL 14

CYLHEADSOL 16

G770-WH

A716-PU

1 2 21 1 2 211 2 21

1 2 211 2

1 2

8C-6354COVER 8T-8736

CONNECTORSERVICE

ABCDEFG

YL

YLYL

YLYL

YLYL

YLYL

YLYL YLYL

YLYL

YLYL

YLYL

YLYL

YLYL

893-GN892-BR

WH-18

BK-18

OR-18

OR-18

BK-18

WH-18

F703-GYF704-OR

109-RD-6

ATB+

SILENCE14

13

HORN

12

6

TEST

2

1

DATA

B+

S4 11

S3 10

S1 8

B- 7

(OPTIONAL)ALARM MODULE

13 2

SP

F12

TB2-SW4TB2-SPATB2-PDA+

TB2-SDA+TB2-SDA-TB2-RDM

TB2-PDA-

TB2-SW1TB2-SW2TB2-SW3

TB-2

GPHI-2

GPHI-4

GPHI-3

GPHI-1

GPHI

TB2-SV-TB2-SV+TB2-ALM

PWM-DPWM-SPWM-B-PWM-B+

SPEED SENSOR

PWM-1PWM-2PWM-3

2.0A

F16

3A

SW1-GYSW2-GYSW3-GYSW4-GYGSC36-GYPDA+-RDPDA- -BKSDA+-RDSDA- -BKRDM-GYALM-GYSV+-GYSV- -GY

L26

L27

GSC36-GY

RDM-GYALM-GY

L28

L28

SV+-GYSV- -GY

L29

L30

47-BK46-RD

31-RD32-BK

L31

18A-WH18-GY

J1 CONNECTOR

TO

103-6197

130-3349

127-9069

9X-9591

3E-3388

PROGRAMABLE SPARE RELAY 1 N/C OUT

STARTER MOTOR RELAY N/C OUTGENSET FAULT RELAY N/O OUT

AIR SHUTOFF/ IGNITION SHUTOFF N/C OUT

CRANK TERMINATE RELAY N/C OUT

RUN RELAY 1 IN

PROGRAMABLE SPARE RELAY 2 IN

- BATTERYFLYBACK GROUND

PROGRAMABLE SPARE RELAY 2 N/O OUTRUN RELAY 2 N/O OUTRUN RELAY 1 N/C OUT

AIR SHUTOFF/ IGNITION SHUTOFF N/O OUTSTARTER MOTOR RELAY N/O OUT

CRANK TERMINATE RELAY N/O OUTFUEL CONTROL N/O RELAY OUT

ELECTRONIC GOVERNOR CONTROL N/O OUTELECTRONIC GOVERNOR CONTROL IN

+ BATTERY FUSED OUT

PROGRAMABLE SPARE RELAY 1 IN

RUN RELAY 2 INGENSET FAULT RELAY IN

STARTER MOTOR RELAY INAIR SHUTOFF/IGNITION SHUTOFF IN

FUEL CONTROL RELAY INCRANK TERMINATE RELAY IN

+ BATTERY UNFUSED+ BATTERY SWITCH

CONTROL PANEL

ENGINE

MEDIUM VOLTAGE LOW VOLTAGE

AIR SHUT-OFF