Diagrama cablajului
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Transcript of Diagrama cablajului
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Edition 07.03 IS00.5324.00.20
Design of wiring diagrams
No.1/2Battery, Ignition/starter switch, Fuse holder onbattery
Circuit complex (function-oriented withconsecutive No.)
Designation of the circuit shown on this page
J519 - Onboard supply control unit marked by agrey field (furthermore this control unit is nolonger shown in the Current Flow Diagrams)
Load circuits with cable guideAll switches and contacts are marked in mechanicalrest position.
Key to cable colours
ws = whitesw = blackro = redbr = browngn = greenbl = bluegr = greyli = purplege = yellowor = orange
A - BatteryB - StarterD - Ignition/starter switchJ519 - Onboard supply control unitT3a - 3-pin connector, at left of bulkhead (grey)T18a - 18-pin connector, at electrical system control unit (brown)
11 - Earth point, left in engine compartment
A1 - Positive connection (30a), in wiring loom behind dash panel
P1 - Positive connection (30), in fuse holder on battery
Design of wiring diagrams
Vehicle massNumbers in chalk mark the fitting location (seeLegends).
Current path No.In order to easily find the combinations.
LegendThe same part designations are used in all the currentflow diagrams for the same components, e.g. alwaysA for battery.
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II Edition 07.03S00.5324.00.20
Explanation of symbols
Explanation of symbols
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Edition 07.03 IIIS00.5324.00.20
Explanation of symbols
Explanation of symbols
1 - The arrow points to the next circuit forming part of the current flow diagram.
2 - Designation of a connector at onboard supply control unitIf there is an assignment of a multipin connector with a cable, e. g. T6o/4 - 6-pin connector, T6o, contact 4.
3 - Reference to continuation of cableThe number within a frame indicates the current path in which the cable is continued.
4 - Designation of a fusee. g. Fuse No. 3 (15 amps) in fuse holder.
5 - Designation of a plug connection at a componentIndicates the designation of the multipin connector, the number of contacts and the assigned contact number, e.g.T32a/15 - Multipin connector T32a - 32-pin, contact 15.
6 - Designation for connection in wiring loomYou can find information in the legend regarding the wiring loom in which this non-detachable connection (cableweld point) is located.
7 - Reference to continuation of internal connectionThe number indicates the point at which the connection is continued in the next section of the current flowdiagram.
8 - Symbol for component (refer to p. IV, V)
9 - The arrow refers to continuation of the component in the next current flow diagram.
10 - Designation of a plug connection in wiring harnessIndicates the designation of the multipin connector, the number of contacts and the assigned contact number, e.g.T3k/2 - Multipin connector T3k, 3-pin, contact 2.
11 - Designation of a terminalTerminal designation indicated on the original part and/or contact number of a multipin connector.
12 - Designation of connection - Relay in relay holderIt indicates the individual contact of relay, e.g. 30 = contact 30 at relay.
13 - Relay position - Designation in relay holder
14 - Cable cross section (mm2) and cable colour (the abbreviations are explained in the key for cable colours nextto the current flow diagram).
15 - Parts designationYou can find in the legend the name of the part.
16 - Internal connection (thin line)This connection does not exist as a cable. Internal connections are electrically conductive connections, however.They make it possible to trace the current flow within components and wiring looms.
17 - Designation of an earth pointYou can find information in the legend regarding the position of the earth point in the vehicle.
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IV Edition 07.03S00.5324.00.20
Symbols for current flow diagrams
Plug connection in wiringloom
Plug connection atcomponent
Screw connection atcomponent
Connection, non-detachable
Internal connection incomponent
Fuse
Switch, manuallyoperated
Pushbutton switch,manually operated
Switch, pressure operated
Switch, mechanicallyoperated
Switch, temperature-dependent
Switch, multi-pinmanually operated
Resistor
Resistance, temperaturedependent
Resistor, variable
Bulb
Bulb (twin-filament bulb)
Electric motor
Diode
Zener diode
Light-emitting diode
Electronic control unit/component
Relay (electronicallycontrolled)
Gauge
Cigar lighter
Spark plug
Screening
Relay
Coil
Lambda probe
Symbols for current flow diagrams
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Edition 07.03 VS00.5324.00.20
Symbols for current flow diagrams
Battery
Starter
Alternator
Ignition coil
Digital clock
Multifunction display
Hall sender
Interior light
Horn
Wiper motor, 2-stage
Heated rear window
Heating resistor/glow plug
Solenoid valve
Aerial
Loudspeaker
Thermo-fuse
Knock sensor
Speedometer sender
Coil spring in steeringwheel
Symbols for current flow diagrams
Wiring junction
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VI Edition 07.03S00.5324.00.20
Terminal designations
Terminal Meaning
15 Switched positive behind battery (output contact from ignition/starter switch)
15a Switched positive from ignition/starter switch (behind fuse)
30 Output directly from battery positive
30a Output directly from battery positive (behind fuse)
30al Positive of onboard supply control unit for interior lights switched off
31 Battery negative, or vehicle earth
50 Output contact from ignition/starter switch for starter
53c Wash system with automatic wipe
54 Brake lights
56a Main beam
56aL Left main beam
56b Dipped beam
56bL Left dipped beam
56bR Right dipped beam
57L Left side and tail light or parking light
57R Right side and tail light or parking light
58 Side and tail light, licence plate light
58b Illumination of switches and dash panel insert (set illumination intensity)
58L Left side light, tail light and parking light
58R Right side light, tail light and parking light
71 Input for horn
75 Output contact from ignition/starter switch for switching off consumers to relieve batterywhen starting
75al Positive switched off via heater switch or ignition/starter switch when starting engine
75x Switched-off positive behind relief relay of battery when starting (relay controlled viaignition/starter switch)
86s Switched-off positive by ignition/starter switch when key removed completely from ignition/starter switch
87 Output contact from fuel pump relay or from diesel direct injection system relay
87a Output contact from fuel pump relay or from diesel direct injection system relay behind fuse
Data bus between drive control units (engine, automatic gearbox, ABS, dash panel insert,onboard supply control unit,...)
Convenience data bus between convenience system control units (door control units, airconditioning system, dash panel insert, onboard supply control unit,...)
K Diagnostic cable between control units
CAN - H, KomfortCAN - L, Komfort }
}CAN - HCAN - L
Terminal designations
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Edition 07.03 VIIS00.5324.00.20
Structure and explanation of the fault finding programs
Starting from the reported complaint, it is shown step by step what and how it is checked, in order to be sure to find thefault in a rational manner. The fault finding programs in their written and symbolic form always have the same structure.
Structure of a test step:
What is checked/ Fault assertion
How it is checked
Test results
Cause of fault/Repair
instructionfor next test
An example for a fault finding program:
Check voltage supply of terminal 30
- Connect battery-earth strap.- Switch on side light and low beam light switch.- Switch steering column switch into low beam position.- Set measuring range selector switch of handheld multimeter to 20 V DC voltage.- Connect black measuring tip to the vehicle mass.- Connect red measuring tip to contact 2 of connector at wiring harness.
Voltage O.K. Voltage N.O.K.
Check wiring from the connector to the lamp or
replace defective lamp -M29-for next test
Structure and explanation of the fault finding programs
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___ Edition 07.03S00.5324.00.20
Contents Model Year 2003
Model Year 2003
Fitting Locations No.
Fuse holder, fuse holder on battery, relay holder ......................................................................................................... 1/1 Multi-pin connectors ........................................................................................................................................................ 2/1 Earth points ....................................................................................................................................................................... 3/1
Fault Finding Programmes No.
Note: Measures for rectifying current faults of specific models see Technical Service Handbook.
Battery discharges by itself ............................................................................................................................................. 1/1 Starter does not rotate ..................................................................................................................................................... 2/1 Windscreen wiper system faulty ..................................................................................................................................... 3/1 Windscreen washer system faulty ................................................................................................................................. 4/1 Wiper intermittent operation faulty ................................................................................................................................ 5/1 Testing rear window wiper .............................................................................................................................................. 6/1 Heated rear window does not operate ........................................................................................................................... 7/1 Testing fresh air blower ................................................................................................................................................... 8/1 Testing fresh and recirculated air flap positioning motor ........................................................................................... 9/1 Testing heater element for additional heater (PTC) -Z35- ......................................................................................... 10/1 Electrically adjustable and heated exterior mirrors
(without power windows) .............................................................................................................................................. 11/1
Testing electric sliding roof .......................................................................................................................................... 12/1 Testing seat heater ......................................................................................................................................................... 13/1 Testing headlight washer system ................................................................................................................................. 14/1 Testing light failure indicator ........................................................................................................................................ 15/1
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Edition 07.03 ___ 3 ___
S00.5324.00.20
Model Year 2003 Contents
Current Flow Diagrams No.
Basic equipment - FABIA, from August 2002 1/1
- Battery, fuse holder on battery ....................................................................................................................................... 1/2- Ignition/starter switch, fuse holder ................................................................................................................................. 1/3- Relief relay for X contact, fuse holder on battery .......................................................................................................... 1/4- Light switch .................................................................................................................................................................... 1/5- Headlight dipper/flasher switch, Headlight, Fuse holder (not valid for vehicles with gas discharge lamps) .............. 1/6- Turn signal light switch, parking light switch, hazard warning light pushbutton, side turn signal light ........................ 1/7- Lighting rheostat - switches and instruments, headlamp beam control adjuster, headlamp beam control,
headlamp beam control adjuster, fuse holder (does not apply to models with gas discharge bulbs) ........................ 1/8- Brake light switch, left tail light, fuse holder .................................................................................................................. 1/9- Right tail light, centre high-mounted brake light, licence plate light ........................................................................... 1/10- Glove box light, luggage compartment light .................................................................................................................1/11- Windshield wiper and rear window wiper switch, windshield wiper motor (not applicable to Notchback) ................ 1/12- Windshield wiper and rear window wiper switch, windshield wiper motor (applicable only to Notchback) .............. 1/13- Rear window wiper motor, windscreen and rear window washer pump .................................................................... 1/14- Button for heated rear window, heated rear window................................................................................................... 1/15- Heating ......................................................................................................................................................................... 1/16- Front interior light, door contact switch (does not apply to models with central locking) .......................................... 1/17- Horn .............................................................................................................................................................................. 1/18- Socket, cigarette lighter, ashtray illumination, glove box light, fuse holder ............................................................... 1/19- Reversing lights switch, luggage compartment socket, fuse holder .......................................................................... 1/20- Dash panel insert, control unit in dash panel insert, warning lights, digital clock ...................................................... 1/21- Dash panel insert, Control unit in dash panel insert, Warning lamps, Coolant temperature gauge,
Rev. Counter, Driver side belt switch ........................................................................................................................... 1/22- Immobiliser, dash panel insert, control unit in dash panel insert, warning lights, buzzer/gong ................................ 1/23- Dash panel insert, Control unit in dash panel insert, Warning lamps, Handbrake warning switch,
Brake fluid level warning contact, Coolant shortage indicator sender, Windscreen washer fluid level sender ....... 1/24- Dash panel insert, Control unit in dash panel insert, Warning lamps, Oil pressure switch,
Brake lining/pad wear sender ...................................................................................................................................... 1/25- Plug connection for radio or navigation system control unit, plug connection for diagnostic socket,
databus diagnostic interface ........................................................................................................................................ 1/26
Current Flow Diagrams No.
1.2 l - Simos 3 PD/40 kW), engine code AWY, from August 2002 until October 2002 2/1
- Starter, alternator, fuse holder on battery, radiator fan (models without trailer coupling) ............................................ 2/2- Radiator fan control unit, radiator fan thermoswitch, radiator fan, (models with trailer coupling) ............................... 2/3- Simos control unit, injectors, engine speed sender, coolant temperature sender ....................................................... 2/4- Simos control unit, lambda probe, lambda probe downstream of catalytic converter, intake manifold pressure
intake manifold temperature sender , activated charcoal filter system solenoid valve ............................................... 2/5- Simos control unit, accelerator pedal position sender, brake pedal switch, clutch pedal switch ................................ 2/6- Simos control unit, knock sensor I, camshaft position sender ..................................................................................... 2/7- Simos control unit, throttle valve control unit, Simos power supply relay .................................................................... 2/8- Simos control unit, Oil level/oil temperature sender, Ignition system .......................................................................... 2/9- Fuel pump relay, fuse holder ....................................................................................................................................... 2/10- Dash panel insert, control unit in dash panel insert, warning lights, oil pressure switch, fuel gauge sender,
fuel pump, speedometer sender, fuel gauge, speedometer, odometer display ..........................................................2/11
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___ 4
___ Edition 07.03S00.5324.00.20
Contents Model Year 2003
Current Flow Diagrams No.
1.4 l - Simos 3 PB/44 kW, engine code AZE, from August 2002 up to October 2002 3/1
1.4 l - Simos 3 PB/50 kW, engine code AME, from August 2002 up to October 2002 3/1
- Starter, alternator, radiator fan, fuse holder on battery ................................................................................................. 3/2- Simos control unit, injectors, engine speed sender, coolant temperature sender ....................................................... 3/3- Simos control unit, lambda probe, intake manifold pressure and intake manifold temperature sender, activated
charcoal filter system solenoid valve ............................................................................................................................ 3/4- Simos control unit, accelerator pedal position sender, brake pedal switch, clutch pedal switch ................................ 3/5- Simos control unit, knock sensor I, camshaft position sender ..................................................................................... 3/6- Simos control unit, throttle valve control unit, ignition system ...................................................................................... 3/7- Fuel pump relay, fuse holder ......................................................................................................................................... 3/8- Dash panel insert, control unit in dash panel insert, warning lights, oil pressure switch, fuel gauge sender,
fuel pump, speedometer sender, fuel gauge, speedometer, odometer display ........................................................... 3/9
Current Flow Diagrams No.
1.4 l - Simos 3 PA/44 kW, engine code AZF, from August 2002 up to October 2002 4/1
1.4 l - Simos 3 PA/50 kW, engine code AQW, from August 2002 up to October 2002 4/1
- Starter, alternator, radiator fan, fuse holder on battery ................................................................................................. 4/2- Simos control unit, injectors, engine speed sender, coolant temperature sender ....................................................... 4/3- Simos control unit, lambda probe, lambda probe downstream of catalytic converter, intake manifold pressure
intake manifold temperature sender , activated charcoal filter system solenoid valve ............................................... 4/4- Simos control unit, accelerator pedal position sender, brake pedal switch, clutch pedal switch ................................ 4/5- Simos control unit, knock sensor I, camshaft position sender ..................................................................................... 4/6- Simos control unit, throttle valve control unit, ignition system ...................................................................................... 4/7- Fuel pump relay, fuse holder ......................................................................................................................................... 4/8- Dash panel insert, control unit in dash panel insert, warning lights, oil pressure switch, fuel gauge sender,
fuel pump, speedometer sender, fuel gauge, speedometer, odometer display ........................................................... 4/9
Current Flow Diagrams No.
1.4 l - 4MV/55 kW, engine code BBY, from August 2002 up to October 2002 5/1
1.4 l - 4MV/74 kW, engine code BBZ, from August 2002 up to October 2002 5/1
- Starter, alternator, radiator fan, fuse holder on battery ................................................................................................. 5/2- 4MV control unit, injectors, engine speed sender, coolant temperature sender, exhaust gas recirculation valve,
exhaust gas recirculation potentiometer ....................................................................................................................... 5/3- 4MV control unit, lambda probe, lambda probe downstream of catalytic converter, intake manifold pressure
and intake manifold temperature sender, actuated charcoal filter system solenoid valve .......................................... 5/4- 4MV control unit, accelerator pedal position sender, brake pedal switch, clutch pedal switch ................................... 5/5- 4MV control unit, knock sensor I, camshaft position sender ........................................................................................ 5/6- 4MV control unit, throttle valve control unit ................................................................................................................... 5/7- 4MV control unit, ignition system................................................................................................................................... 5/8- Fuse holder .................................................................................................................................................................... 5/9- Fuel pump relay, fuel feed relay .................................................................................................................................. 5/10- Dash panel insert, control unit in dash panel insert, warning lights, oil pressure switch, fuel gauge sender,
fuel pump, speedometer sender, fuel gauge, speedometer, odometer display ..........................................................5/11
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___ 6
___ Edition 07.03S00.5324.00.20
Contents Model Year 2003
Current Flow Diagrams No.
1.2 l - Simos 3 Unit Injection/40 kW, engine code AWY, from November 2002 48/1
- Starter, alternator, fuse holder on battery, radiator fan (models without trailer coupling) .......................................... 48/2- Radiator fan control unit, radiator fan thermoswitch, radiator fan, (models with trailer coupling) ............................. 48/3- Simos control unit, injectors, engine speed sender, coolant temperature sender ..................................................... 48/4- Simos control unit, lambda probe, lambda probe downstream of catalytic converter, intake manifold pressure
intake manifold temperature sender , activated charcoal filter system solenoid valve ............................................. 48/5- Simos control unit, accelerator pedal position sender, brake pedal switch, clutch pedal switch .............................. 48/6- Simos control unit, knock sensor I, camshaft position sender ................................................................................... 48/7- Simos control unit, throttle valve control unit, Simos power supply relay .................................................................. 48/8- Simos control unit, Oil level/oil temperature sender, Ignition system ........................................................................ 48/9- Fuel pump relay, fuse holder ..................................................................................................................................... 48/10- Dash panel insert, control unit in dash panel insert, warning lights, oil pressure switch, fuel gauge sender,
fuel pump, speedometer sender, fuel gauge, speedometer, odometer display ....................................................... 48/11
Current Flow Diagrams No.
1.4 l - Simos 3 PB/44 kW, engine code AZE, from August 2002 up to October 2003 49/1
1.4 l - Simos 3 PB/50 kW, engine code AME, from August 2002 up to October 2003 49/1
- Starter, alternator, radiator fan, fuse holder on battery ............................................................................................... 49/2- Simos control unit, injectors, engine speed sender, coolant temperature sender ..................................................... 49/3- Simos control unit, Lambda probe, Intake manifold pressure and intake manifold temperature sender,
Activated charcoal filter system solenoid valve .......................................................................................................... 49/4- Simos control unit, accelerator pedal position sender, brake pedal switch, clutch pedal switch .............................. 49/5- Simos control unit, knock sensor I, camshaft position sender ................................................................................... 49/6- Simos control unit, throttle valve control unit, ignition system .................................................................................... 49/7- Fuel pump relay, fuse holder ....................................................................................................................................... 49/8- Dash panel insert, control unit in dash panel insert, warning lights, oil pressure switch, fuel gauge sender,
fuel pump, speedometer sender, fuel gauge, speedometer, odometer display ......................................................... 49/9
Current Flow Diagrams No.
1.4 l - Simos 3 PA/44 kW, engine code AZF, from November 2002 up to October 2003 50/1
1.4 l - Simos 3 PA/50 kW, engine code AQW, from November 2002 up to October 2003 50/1
- Starter, alternator, radiator fan, fuse holder on battery ............................................................................................... 50/2- Simos control unit, injectors, engine speed sender, coolant temperature sender ..................................................... 50/3- Simos control unit, lambda probe, lambda probe downstream of catalytic converter, intake manifold pressure
intake manifold temperature sender , activated charcoal filter system solenoid valve ............................................. 50/4- Simos control unit, accelerator pedal position sender, brake pedal switch, clutch pedal switch .............................. 50/5- Simos control unit, knock sensor I, camshaft position sender ................................................................................... 50/6- Simos control unit, throttle valve control unit, ignition system .................................................................................... 50/7- Fuel pump relay, fuse holder ....................................................................................................................................... 50/8- Dash panel insert, control unit in dash panel insert, warning lights, oil pressure switch, fuel gauge sender,
fuel pump, speedometer sender, fuel gauge, speedometer, odometer display ......................................................... 50/9
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-
FABIA Fault Finding Programme
Edition 07.03S00.5324.00.20
No.1/1
Battery discharges itself
Test requirements:
Battery O. K.
Interior lights and all systems are switched off
Possible causes of fault are:
Corroded or contaminated contacts
Chafed cables
Internal closing in the units
For fault finding the following is required:
Handheld multimeter, e.g. V.A.G 1526 A
Measuring aid set, e.g V.A.G 1594 A
Valid current flow diagram
Measure battery discharge rate
- Disconnect battery-earth strap.- Set measuring range selector switch of handheld multimeter to current test- Connect handheld multimeter (largest measuring range) to negative terminal and earth strap of
battery.- Switch off all electrical components in the vehicle (e.g. radio, interior lights).- Shift down current measuring range until a readable display is carried out.
Current max.25 mA. Current above 25 mA.
Test battery Electrical System.
- Interrupt the individual circuits by removing the fuses consecutively.
Current drops to max. 25 mA. Current remains above 25 mA.
Find the cause of fault in the circuit andeliminate it.
If no fault is found at secured circuits, dis-
connect cables to not secured units: Alterna-tor, starter- carry out fault finding accord-
ing to current flow diagram.
End of fault finding program
-
FABIA Fault Finding Programme
Edition 07.03S00.5324.00.20
Starter cannot rotate
Test requirements:
Battery O. K.
Cable connections at solenoid switch and earth strap between battery/body as well as between body/gearbox must be tight and must not be oxidized.
For fault finding the following is required:
Handheld multimeter, e.g. V.A.G 1526 A
Measuring aid set, e.g V.A.G 1594 A
Valid current flow diagram
No.2/1
1 - Terminal 30, from battery
2 - Terminal 50, from ignition starter switch
3 - Connection for field winding
Continued on next page!
-
Fault Finding Programme FABIA
Edition 07.03S00.5324.00.20
Check voltage supply (terminal 50) of solenoid switch
- Set measuring range selector switch of handheld multimeter to 20 V DC voltage.- Connect red measuring tip to terminal 50 of solenoid switch.- Connect black measuring tip to the body mass.- Shift ignition lock into position 3 Start engine.
Readout approx. battery voltage. No voltage or smaller than 8 V.
Check voltage supply at field winding connection
- Connect red measuring tip at field winding connection.- Connect black measuring tip to the body mass.- Shift ignition lock into position 3 Start engine.
Readout approx. battery voltage. No voltage or smaller than 8 V.
Starter defective, replace. Solenoid switch defective, replace.
A
Check voltage supply (terminal 50b) at ignition starter switch
- Connect red measuring tip to terminal 50b of ignition starter switch.- Connect black measuring tip to the body mass.- Shift ignition lock into position 3 Start engine.
Readout approx. battery voltage. No voltage or smaller than 8 V.
Wirings between ignition starter switch andstarter are defective, replace.
Ignition starter switch is defective, replace.
A
End of fault finding program
No.2/2
-
FABIA Fault Finding Programme
Edition 07.03S00.5324.00.20
Windshield wiper system faulty
Test requirements:
Fuse SB 15 (10 A) and SB 41 (20 A) O.K.
Battery voltage O.K.
For fault finding the following is required:
Handheld multimeter, e.g. V.A.G 1526 A
Measuring aid set, e.g. V.A.G 1594 A
Valid current flow diagram
Check voltage supply for windscreen wiper motor -V-
- Set measuring range selector switch of handheld multimeter e.g. V.A.G 1526 A, to 20 DC voltage.- Switch on ignition.- Connect handheld multimeter with measuring aid set e.g. V.A.G 1594 A with black measuring tip
to contact 4 and with red measuring tip to contact 2 of T4a connector at windscreen wiper motor.- Switch lever of windscreen wiper switch into wiper stage 1, measure voltage.- Connect handheld multimeter with red measuring tip to contact 1 of T4a connector at windscreen
wiper motor.- Switch lever of windscreen wiper switch into wiper stage 2, measure voltage.
Readout approx. battery voltage. No voltage or smaller than 8 V.
Windscreen wiper motor defective, replace.
Check voltage supply of intermittent wiper switch -E22-
- Switch off ignition.- Remove steering column trim panel.- Disconnect -T8b- connector from windscreen wiper switch.- Connect handheld multimeter with measuring aid set e.g. V.A.G 1594 A with black measuring tip
to contact 2 of T8b connector and with red measuring tip to contact 8 of T8b connector.- Switch on ignition.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Wiring to windscreen wiper switch defective,
repair according to current flow diagram.
A
No.3/1
-
Fault Finding Programme FABIA
Edition 07.03S00.5324.00.20
A
Check intermittent wiper switch -E22-
- Switch off ignition.- Place -T8b- connector on windscreen wiper switch.- Switch lever of windscreen wiper switch into wiper stage 1.- Connect red measuring tip to contact 1/53 of T8b connector.- Switch on ignition.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Windscreen wiper switch defective, replace.
- Switch lever of windscreen wiper switch into wiper stage 2.- Connect red measuring tip to contact 6/53b of T8b connector.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Windscreen wiper switch defective, replace.
No.3/2
Check the castor of the windscreen -V- wiper motor
- Switch off ignition.- Set measuring range selector switch of handheld multimeter e.g. V.A.G 1526 A, electrical conti-
nuity test- Put the windscreen wiper in end position by briefly actuating the windscreen wiper switch- Lever of windscreen wiper switch in position switch off.- Connect red measuring tip to contact 3/31b of T4a connector.- Connect black measuring tip to contact 4/31 of T4a connector.
No continuity. Continuity.
Windscreen wiper motor -V- defective, re-
place.Wiring from windscreen wiper motor to
onboard supply control unit defective, repairaccording to current flow diagram.
END
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FABIA Fault Finding Programme
Edition 07.03S00.5324.00.20
Windscreen washer system defective
Test requirements:
Fuse SB 15 (10 A) O.K.
Battery voltage O.K.
For fault finding the following is required:
Handheld multimeter, e.g. V.A.G 1526 A
Measuring aid set, e.g. V.A.G 1594 A
Valid current flow diagram
No.4/1
A
Check voltage supply for windscreen and rear window washer pump -V59-
- Switch off ignition.- Disconnect T2a connector from the windscreen and rear window washer pump V59.- Switch on ignition.- Connect measuring tips at connector- Pull lever of windscreen wiper switch in direction of steering wheel.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Windscreen and rear window washer pump -V59- defective, replace.
- Switch off ignition.- Place T2a connector on the windscreen and rear window washer pump -V59-.- Remove steering column trim panel.- Disconnect -T8b- connector from windscreen wiper switch.- Switch on ignition.- Connect red measuring tip to contact 8 (53a) of -T8b- connector at wiring harness.- Connect black measuring tip to contact 2 (31) of -T8b- connector at wiring harness.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Wiring from fuse holder to windscreen wiperswitch defective, repair.
-
Fault Finding Programme FABIA
Edition 07.03S00.5324.00.20
A
Check windscreen washing function
- Switch off ignition.- Connect -T8b- connector at windscreen wiper switch.- Switch on ignition.- Connect red measuring tip to contact 4 (53c) of -T8b- connector of windscreen wiper motor.- Connect black measuring tip to contact 5 (HW) of -T8b- connector of windscreen wiper switch.- Pull lever of windscreen wiper switch in direction of steering wheel.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Windscreen wiper switch defective, replace.
Check rear window washing function
- Switch off ignition.- Connect red measuring tip to contact 4 (53c) of -T8b- connector of windscreen wiper motor.- Connect black measuring tip to contact 5 (HW) of -T8b- connector of windscreen wiper switch.- Switch on ignition.- Push lever of windscreen wiper switch into 2nd position away from steering wheel and hold.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Windscreen wiper switch defective, replace. Wirings from T8b/4 and T8b/5 to windscreen
and rear window washer pump defective,repair.
END
No.4/2
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FABIA Fault Finding Programme
Edition 07.03S00.5324.00.20
Intermittent wiper defective
Test requirements:
Check voltage supply of windscreen wiper motor -V- and windscreen wiper switch -E22- according tofault finding program No. 3.
The engine hood must be closed on vehicles fitted with alarm system.
Battery voltage O.K.
For fault finding the following is required:
Handheld multimeter, e.g. V.A.G 1526 A
Measuring aid set, e.g. V.A.G 1594 A
Valid current flow diagram
No.5/1
Check windscreen wiper switch -E22-
- Switch off ignition.- Remove steering column trim panel.- Disconnect -T8b- connector from windscreen wiper switch.- Set measuring range selector switch of handheld multimeter to 20 V DC voltage.- Connect handheld multimeter with measuring aid set e.g. V.A.G 1594 A with black measuring tip
to vehicle mass and red measuring tip to contact 7 of T8b connector.- Switch on ignition.- Switch lever of windscreen wiper switch into wiper stage interval.
Voltage not available or smaller than 8 V Readout approx. battery voltage
Windscreen wiper switch defective, replace.
Check intermittent wiper regulator -E38-
- Switch off ignition.- Place -T8b- connector on windscreen wiper switch.- Disconnect -T6a- connector from windscreen wiper switch.- Set measuring range selector switch of handheld multimeter to electrical continuity test.- Connect red measuring tip to contact 5 of T6a connector.- Connect black measuring tip to contact 7 of T8b connector.- Connect red measuring tip to contact 6 of T6a connector.- Connect black measuring tip to contact 18 of T18a connector
Each time continuity. At least once no continuity.
Intermittent wiper regulator -E38- defective,
replace.Wiring from windscreen wiper switch to
onboard supply control unit defective, repairaccording to current flow diagram.
END
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FABIA Fault Finding Programme
Edition 07.03S00.5324.00.20
Check rear window wiper
Test requirements:
Check voltage supply for windscreen wiper switch -E22- according to