Di-Acro 18E Stylus18E Stylus Turret PunchTurret … Books/DiAcro/18_E_Stylus_Turret...Di-Acro,...
Transcript of Di-Acro 18E Stylus18E Stylus Turret PunchTurret … Books/DiAcro/18_E_Stylus_Turret...Di-Acro,...
Di-Acro, IncorporatedPO Box 9700
Canton, Ohio 44711
3713 Progress Street N.E.
Canton, Ohio 44705
330-455-1942
330-455-0220 (fax)
Revised 01/02
Sale or distribution of manuals is strictly prohibited
without the express written consent of Di-Acro, Incorporated
OPERATOR’S MANUAL & INSTRUCTIONS
Di-AcroDi-Acro
18E Stylus18E Stylus
Turret PunchTurret Punch
PressPress
TABLE OF CONTENTS
Page No.
4
4
5
5
5
7
7
7
9
10
10
13
13
15
15
15
15
17
19-21
Figure
No.
1
1
2
2
2
3
3
3
4
5
5
6
6
7
7
7
7
8
Description
18 E Stylus Left Side
Material Support
Electrical Box
Switch Mount Assembly
Switch Mount
18 E Stylus Right Side
Gear Train
Clutch Release
Pad Plate Assembly
Conventional Clutch
Point Lokator Clutch
Upper and Lower Turrets
Die and Punch Holder Assemblies
Table Top
Stylus
Clamp Mount Assembly
Trava-Dial (Option)
Carriage
Misc. Purchased Part Assemblies
TABLE OF CONTENTS
STYLUS
OPERATED TURRET
PUNCH PRESS
PARTS LIST
2
SPECIFICATIONS
3
SPECIFICATIONS
MODEL
Punching Pressure
Punching Capacity
Throat Depth
Number of Stations
Workpiece Size*
Material Capacity (maximum)
Table Size*
Carriage Travel*
Crankshaft Speed
Dependable Accuracy
Height
Width*
Depth
Shipping Weight
Standard
7-1/2 tons
2” in 16-gauge mild steel
19”
19” x 24”
1/8”
19” x 24”
19” x 24”
+-.005”
68”
60”
60”
1875 lbs.
Metric
6804 Kg
50.8 mm in 1.5 mm mild steel
483 mm
483 mm x 610 mm
3.2 mm
483 mm x 610 mm
483 mm x 610 mm
+- .127 mm
1730 mm
1520 mm
1520 mm
851 Kgs
18
up to 140 holes per minute dependent
on operator proficiency
245 strokes per minute
1/2-hp, 800 rpm (specify 230 or 460 volts)
A.C. 3-phase, 60 cycle dual V-belt
Punching Speeds
Motor
18E STYLUS LEFT SIDE
4
2721
22
2324
2526
DETAIL A
Di-Acro 18E Stylus (Part 1 of 2)
Figure 1
16
15
1413
5
78
10 11
17 18 19 20SEE DETAIL C
3
1,
2
4
SEE DETAIL A
SEE DETAIL D
SEE DETAIL B
MATERIAL SUPPORT
9
6
12
18E STYLUS LEFT SIDE
SWITCH MOUNT ASSEMBLY
5
31 32 33 34
35
36
37
38
43
39
40 41
42
DETAIL B DETAIL C
DETAIL D
Di-Acro 18E Stylus (Part 2 of 2)
Figure 2
28
29
30
ELECTRICAL BOX SWITCH MOUNT ASSEMBLY
SWITCH MOUNT
Part No.
21A0104C1104
066-3110002
1203175
066-1325024
066-1324005
25X0308C1000
066-1301101
31X0308C
066-1301113
066-1103720
3305038
3307004
066-1110106
3507002
065-1110048
3301020
3325010
4401003
066-1106034
065-1106055
20C0104C0304
066-1105014
066-1105012
066-1105011
23A0308C0104
150-1301087
066-1105013
3309001
3310003
066-3399717
3302012
3303035
3308108
3308103
3303036
3303049
6999105
066-1301108
066-1301109
3305012
066-1211044
3302011
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Description
Hex Head Cap Screw
Sleeve
Pin
Index Arm (upper)
Clevis
Shoulder Screw
Clevis
Nut
Rod
Frame Assembly
Micro Switch
Foot Mount
Cylinder Mount
Allen Air Cylinder
Motor Mount
Motor
Thermal Overload Protector
V-Belts
Switch Cover Assembly
Guard Mount
Flat Head Soc Set Screw
Material Support “L”
Material Support Block
Material Support Rod
Allen Set Screw
Collar
Material Support “Right”
Terminal
Capacitor
Rectifier
SWITCH MOUNT ASSEMBLY
Glo-lite (Red)
Toggle Switch
Fuse Holder
Fuse Slow Burn
Toggle Switch
Locking Ring
Card Holder
Switch Actuator
Switch Mount
Microswitches
Shaft
Glo-lite (Amber)
Qty
Used
1
1
2
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
18
19
3
1
1
18
1
18
18E STYLUS LEFT SIDE
6
18E STYLUS RIGHT SIDE
7
38
18
1920
21
22
23
24
2526
27
28
2930
313233
34
3536
37
1 2 3SEE
DETAIL F
5
4
39
6
SEE
DETAIL G
8 7
9
DETAIL G
DETAIL F
Di-Acro 18E Stylus (Part 1 of 1)
Figure 3
10
11, 12
13
14
15
16
17
18E STYLUS RIGHT SIDE
GEAR TRAIN
CLUTCH RELEASE
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part No.
065-1106083
3509902
066-4301013
066-9300811
066-1106031
1223002
3301017
066-1109109
056-1110088
6901002
3104125
062-1203039
066-5301072
066-1110104
066-1211006
066-3901001
3322007
238-1301026
5102102
056-1301096
250-1108069
065-1301038
21A0308C1304
62X0308
30X0308C
62X0308
30X0104C
62X0104
035-1301093
120-5102022
056-1301094
1203171
5102110
056-1301091
21A0308C1104
62X0308
1203171
21A0104C1000
066-1106037
Description
Guard Assembly
Polyethylene Tubing
Chain
Punch Cycle Mod Kit
Guard Assembly “Upper”
Gear Reducer
Motor
Chute Assembly
Bracket “B”
Grease Fitting
Pin
Bearing Sleeve
Index Idler
Index Mount
Index Shaft
Gear
Warner Clutch Coupling
Slug
Spring
Clutch Release Lever
Link Spacer Sleeve
Trip Lever
Hex Hd Cap Screw
Lock Washer
Nut
Lock Washer
Nut
Spring Lock Washer
Spring Bolt
Spring
Safety Link
Pin
Spring
Spring Container
Hex Head Cap Screw
Lock Washer
Pin
Hex Head Cap Screw
Guard Assembly “Lower”
Qty
Used
1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
18E STYLUS RIGHT SIDE
8
PAD PLATE ASSEMBLY
9
SEE DETAIL H
SEE SECTION
VIEW
SEE DETAIL I
SEE DETAIL J
SEE DETAIL K
SEE DETAIL L
SEE DETAIL M
1
2
3
Di-Acro 18E Stylus (Part 1of 5)
Figure 4
PAD PLATE ASSEMBLY
CONVENTIONAL CLUTCH
10
1234
5
67
89
101112
1314
1550
19
49
48
2425
18 16
17
22
21
43
44
45
20
4227
34
473028
29
31
33
41
46
26
DETAIL H
CONVENTIONAL CLUTCH
POINT LOKATOR CLUTCH
(Option)30
35
34
37
33 32 3129 28 27 26 25 24
6
234
5 1
891016
17
1819
7111213
14
1520
212223
3938
36
40
31 41Di-Acro 18E Stylus (Part 2 of 5)
Figure 5
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
6901002
6901002
056-4701087
056-4701087
62X0508
62X0508
250-4901067
250-4901067
1203105
1203105
056-1204086
056-1204089
250-1203074
250-1203074
056-3106092
056-3106092
8000120-603
250-1206039
250-1206038
065-1206008
1203104
1203104
056-1201069
056-1201069
20C0104C0304
20C0104C0304
61X0104F0102
61X0104F0102
22B0104C0308
22B0104C0308
250-5103040
250-5103040
066-1201061
065-1211007
21A0308C2304
21A0308C2304
065-3106015
065-3106015
Description
Grease Fitting
Grease Fitting (Optional)
Hex Head Cap Screw
Hex Head Cap Screw (Optional)
Lock Washer
Lock Washer (Optional)
Shaft Washer
Shaft Washer (Optional)
Pin
Pin (Optional)
Fly Wheel
Fly Wheel (Optional)
Drive Pin
Drive Pin (Optional)
Fly Wheel Bearing
Fly Wheel Bearing (Optional)
Clutch Dog
Clutch Dog (Optional)
Clutch
Clutch (Optional)
Pin
Pin (Optional)
Non Repeat Cam
Non Repeat Cam (Optional)
Flat Hd Soc Set Screw
Flat Hd Soc Set Screw (Optional)
Flat Washer
Flat Washer (Optional)
Fillister Head Screw
Fillister Head Screw (Optional)
Clutch Spring
Clutch Spring (Optional)
Crankshaft
Camshaft (Optional)
Hex Head Cap Screw
Hex Head Cap Screw (Optional)
Main Bearing
Main Bearing (Optional)
Qty
Used
6
4
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
2
11
CONVENTIONAL CLUTCH
Item
No.
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Part No.
065-3106063
065-3106063
065-1201062
065-1201062
065-1202061
650-3106036
065-1202004
270-1207710
21A0516C2102
21A0516C2102
5102110
510211
21A0516C1102
21A0516C1102
4703001
4703001
270-1207055
270-1207055
6999005
6999005
30X0516C
30X0516C
23A0516C0102
23A0516C0102
065-1207030
5501008
31X0102F
31X0102F
065-1207032
065-1207031
1203171
20C0104C0308
065-1208007
065-1207033
066-1207053
066-1207053
065-1203006
065-1213008
060-1108006
21A0516C1708
066-1208001
056-1207056
3107101
4705102
620-3106011
Description
Bearing
Bearing (Optional)
Connecting Arm
Connecting Arm (Optional)
Eccentric
Main Bearing (Optional)
Cam (Optional)
BRAKE SHOE ASSEMBLY
Hex Head Cap Screw
Hex Head Cap Screw
Spring
Spring (Optional)
Hex Head Cap Screw
Hex Head Cap Screw (Optional)
Rivet
Rivet (Optional)
Brake Shoe
Brake Shoe (Optional)
Brake Lining
Brake Lining (Optional)
Hex Nut
Hex Nut (Optional)
Socket Set Screw
Socket Set Screw (Optional)
Brake Drum (Optional)
Key (Optional)
Jam Nut
Jam Nut (Optional)
Brake Rod Inner (Optional)
Brake Stop (Optional)
Drive Lok Pin (Optional)
Flat Hd Soc Cap Screw (Optional)
Hand Wheel (Optional)
Brake Rod Outer (Optional)
Brake Collar
Brake Collar (Optional)
Wrist Pin
Ram
Cap
Hex Head Cap Screw
Hand Wheel
Brake Rod
Thrust Bearing
Retaining Ring
Main Bearing
Qty
Used
1
1
1
1
1
1
1
1
2
1
2
1
2
4
8
1
2
2
4
2
4
1
3
1
1
1
2
1
1
2
4
1
1
1
1
1
1
1
4
1
1
2
2
2
12
CONVENTIONAL CLUTCH
UPPER & LOWER TURRETS
13
1
2
3
4
5
76
8
9
10
11
12
13
14
15
16
17 18 19
20
21
2223
DETAIL I
SECTION VIEW
27
28
29
30
24
DETAIL KDETAIL J
25
26
DIE HOLER ASSEMBLY
066-1502706 (A)
066-1502707 (B)
066-1502708 (C)
PUNCH HOLDER ASSEMBLY
066-1501709 (S)
066-1501710 (L)
Di-Acro 18E Stylus (Part 3 of 5)
Figure 6
UPPER & LOWER TURRETS
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
Part No.
5102007
066-1327001
3110004
066-1108041
6999020
3709067
066-1111002
3110005
066-1327002
066-3104127
060-4701029
060-4704013
5501103
060-4701028
3107103
6901002
060-1403042
062-1403050
062-1403052
062-1403053
060-1403043
062-1403054
062-1403051
066-1502056
066-1502057
066-1502058
066-1502053
066-1502054
066-1502055
23AXX10F0102
23AXX10F0102
1203176
066-1501042
066-1501043
1203176
066-5501001
4701142
066-6910701
6910001
Description
Spring
Index Pin (Upper)
Bushing
Tapered Bushing
Ball Plunges
Plug
Lower Turret
Bushing
Index Pin (Lower)
Bearing
Lower Turret Bolt
Turret Nut
Woodruff Key
Upper Turret Bolt
Thrust Bearing
Grease Fitting
Stripper “Small”
Stripper Clip “A”
Stripper Clip “C”
Stripper Clip “D”
Stripper “Large”
Stripper Clip “E”
Stripper Clip “B”
Die Holder “A”
Die Holder “B”
Die Holder “C”
Clamp
Clamp
Clamp
Soc Set Screw
Soc Set Screw
Pin
Punch Holder
Punch Holder
Drive Pin
Key
Adjusting Bolt
Pade Plate Assembly
Air-Lok Pad
Qty
Used
2
1
1
18
18
18
1
1
1
4
1
2
2
1
1
4
12
11
1
4
6
1
1
12
5
1
12
5
1
1
18
18
12
6
18
18
6
1
1
UPPER & LOWER TURRETS
14
TABLE TOP
15
53
52 51
50
53 A
48
49
4746
45
44
43
39
4042
41
TRAVA-DIAL
(Option)
Di-Acro 18E Stylus (Part 4 of 5)
Figure 7
12
45, 6
7
8
9
18
19 2726
25
24
23
2221
20
28
29
30
35
3436 38
3337
31
32
16 15
17
3
1413
12
1011
TABLE TOP
STYLUS
CLAMP MOUNT
ASSEMBLY
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53A
Part No.
066-1113118
066-1211001
066-1113114
066-1113127
3102011
3102010
066-1113121
066-4701002
066-1105101
066-1113126
3316926
066-4701001
066-1211002
066-1113120
066-1105108
066-1105109
6999119
066-1105110
3305010
4705120
066-3110001
620-5102054
066-1113104
066-1113105
066-1327701
066-1327702
3307113
3305009
066-1113721
4710001
066-1113004
066-5103001
066-1113108
066-1113109
1203162
066-1113128
21A0104F
066-1402707
066-1402038
1203192
066-1402040
066-1402039
1203124
1203164
066-1464001
22CXX08F0308
3103016
23A0104F0104
066-1464003
20A0104C0708
20A0104C1000
23A0104C0102
0661464006
066-1464007
1464005
20A0104C0102
066-1464004
20A0104C0304
066-1464002
Qty
Used
4
2
1
1
8
6
1
2
1
1
1
2
1
1
1
1
6
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
11
1
1
1
2
4
4
2
2
2
2
1
1
1
Description
Block
Shaft
Support Bar “Right”
Support Bar “Left”
Seal
Ball Bearing
Bearing Housing Left
Screw
Table
Enclosure
Retractile Power Cord
Stud
Shaft
Bearing Housing Right
Side Bar
Base Bar
Neoprene Washer
Template Clamp
Microswitch Mounting Bracket
Retaining Ring
Bearing
Spring
Stylus Mount
Stylus Handle
Standard Stylus
Small Stylus
Terminal Enclosure
Microswitch
CLAMP MOUNT ASSEMBLY
Adjustment Handle
Clamp
Spring
Clamp Support
Clamp Mount
Pin
Clamp Shoe
Hex Head Cap Screw
END STOP ASSEMBLY
Stop
Pin
Body
Clamp (not shown)
Pin (not shown)
Pin (not shown)
Facing Strip
Flat Head Machine Screw
Cam Follower
Socket Head Set Screw
Gage Support “Long”
Socket Head Cap Screw
Socket Head Cap Screw
Soc Set Cap Screw
Sub Plate
Dial
Trav-A-Dial
Socket Head Cap Screw
Gage Support “Transverse”
Socket Head Cap Screw
Facing Strip
TABLE TOP
16
IIIII tem
No.
54
55
56
57
58
59
60
61
62
63
Part No.
3102011
3102010
3103016
066-1113111
4901110
066-1113102
066-1113101
066-4701143
066-1113123
066-1113115
Description
Seal
Ball Bearing
Cam Follower Bearing
Clamp Mount Bar
Washer
Carriage Support
Carriage
Clamp Screw
Carriage Clamp
Support Bar
Qty.
8
6
2
1
2
1
1
1
1
1
CARRIAGE
17
55
54
57 58
60
62
Di-Acro 18E Stylus (Part 5 of 5)
Figure 8
56
59
61
CARRIAGE
CLUTCH COUPLING
Item
No.
1
2
3
4
Description
Armature hub assebly
Armature
Bearing mounted field
and rotor assembly
Terminal accessory
Part No.
5104-541-006
5125-111-001
5104-452-022
5103-101-002
18
SHIPPED ASSEMBLED
12
3
4
CLUTCH COUPLING
PARTS LIST
19
10
6
9
3A, 3B
2
41758
11
12
20
19
18
17
16
15 1413
2827302329
25
26
2224
13 28
13 2226
25 2728
3023
26
25 31 32 33 3534
36, 37
38
3927282924
3927 38
40 4142
4344
30
23 26
25 2232 36 45
3536, 37
38
33
20
Allenair Assembly - Part Identification List
Item No.
1
2
3
3A
4
5
6
7
8
9
10
11
12
Description
Coil
Spring
Plunger
Over-ride Plunger
“0” Ring
Cover
Fibre Washer
Plunger Housing
Plunger Housing Nut
Steel Washer
Name Plate
Over-ride Button
Allenair Spool Cap
Part No.
243-1-SV-PK
243-2-SV-PK
243-3-SV-PK
243-3A-SV-PK
243-4-SV-PK
243-5-SV-PK
243-6-SV-PK
243-8-SV-PK
243-9-SV-PK
243-10-SV-PK
243-13-SV-PK
AV-249-SV-OR-LH
AV-249-SV
Air Valve Assemblies
Item
No.
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Description
Rear Head
Slider
Spool Cap “U” Cup
Spool Cap
Spool Cap Gasket
Valve Spool
Top Valve Body
Spool “0” Ring
Spool Cap Gasket
Elbow (Rear)
Copper Tubing
Rear Head (Cushion)
Compression Ring
Compression Nut
Head Cushion Seal
Cylinder Tube
Rear Head “0” Ring Seal
Heads “0” Ring Seal
Elbow (Front)
Nipple
Snap Rings
Front Head
Head Nut
Front Head Rod “0” Ring
Front Head Back-up Ring
Piston Rod
Front Head Cushion
Piston Lock Nut
Boss
Piston Rod “0” Ring Seal
Piston**
Piston Packing
Front Head Bearing
SVS-R-PK
Part No.
AV-103-SV
AV-235-SV
AV-262-AP
AV-249-APSR
AV-251-SV
AV-246-APSR
AV-234-SV
AV-261-AP
AV-251-SV
AV-262-SV
AV-161-SV
AV-103-SV-C
AV-261-A-SV
AV-261-2-SV
A-115
AV-101-SV
AV-118-SV
A-118
AV-162-SV
AV-165-SV
A-112
A-102
A-114
A-110
A-127
A-104
A-102-C
A-105
A-116
SVS-E-OR-PK
Part No.
AV-1503-SV
AV-235-SV
AV-262-AP
AV-249-APSR
AV-251-SV
AV-246-APSR
AV-234-SV
AV-261-AP
AV-251-SV
AV-262-SV
AV-1561-SV
AV-1503-SV-C
AV-261-1-SV
AV-261-2-SV
A-1515
AV-1501-SV
AV-1518-SV
A-1518
AV-162-SV
AV-1565-SV
A-1512
A-1502
A-214
A-1510
A-1527
A-1504
A-1502-C
A-1506
A-1507
A-1517
A-1505
A-1516
A-1511
** Include on Rod
Foot Mount Flange for SVS-E-OR-PK ... Part No. 232
PARTS LIST
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Description
Retaining Rod
Bowl Gasket
Filter Cone
Bowl
Baffle
Baffle Gasket (not shown)
Nut
Drain Valve Assy
Adjusting Screw
Check Nut
Adjusting Spring
Diaphragm Gasket
Diaphragm Assy
Disc
Bottom Spring
Bottom Plug Gasket
Bottom Plug
Sight Glass
Sight Glass Gasket
Adjusting Screw
“0” Rings (3 req’d)
“0” Rings
Filler Plug
By-pass Disc
By-pass Spring
Ball Check
Bowl Gasket
Felt Seal
Retaining Rod
Dip Tube
Bowl
Part No.
49
101
77
3
76
102
51
SA7
SA53
51
52C
102
SA20R
SA37
105
103
2
103
43
37
41
42
4
137
52
106
101
105
49
74
3
PARTS LIST
1
3
5
7
8
10
12
14
15
17
30
2827
26
1920
2122
25
2
4
6
9
11
13
16
29
18
2324
21