DEVELOPMENT OF A SANITIZING TREATMENT TO IMPROVE …
Transcript of DEVELOPMENT OF A SANITIZING TREATMENT TO IMPROVE …
DEVELOPMENT OF A SANITIZING TREATMENT TO IMPROVE SAFETY AND QUALITY OF INDIANA
CANTALOUPE
Dr. Kevin M. Keener Indiana Horticultural Congress
01/19/2016
A 2014-15 Purdue University AgSEED* Funded Project
* This activity was funded, by Purdue, as part of AgSEED Crossroads funding to support Indiana's Agriculture and Rural Development”.
INTRODUCTION Ø Food Safety
High consumer demand for fresh fruit and vegetables. Fresh produce is or can become contaminated with pathogens:
Ø 2011 E. coli outbreak on fresh strawberries Ø 2011 Listeria outbreak on whole cantaloupes Ø 2012 Salmonella spp. outbreak Ø Salmonella outbreak on fresh tomatoes, February
2014 Ø 2014-15 caramel apples contaminated with Listeria
Ø Project Goal: Improve safety and quality of Indiana cantaloupe
INTRODUCTION – PLASMA Ø Plasma Background
Ø 4th State of matter: Ionized gas consisting of ions, electrons, neutral species, and light (UV – visible)
Ø Highly conductive, exists in equilibrium and non-equilibrium states
Ø Constitutes 99% of the universe although limited occurrence on Earth
Effect of plasma treatment on PE surface. Testing ink balls up, forming drops on an untreated surface; while on the plasma treated surface, the ink forms a continuous film (adapted from Bardos and Barankova, 2010, with permission).
BACKGROUND - TYPES OF ATMOSPHERIC PLASMAS
4
n Air plasma chemistry- Highly complex n >75 species & ~500 reactions n Occur on four different time scales: nano-, micro-, milli-, and seconds
VISION Develop an atmospheric pressure plasma technology
to decontaminate materials (food, pharmaceuticals, medical devices, packaging, etc.) without heat or chemicals.
PURDUE’S COLD ATMOSPHERIC PRESSURE PLASMA (PCAPP) TECHNOLOGY
< 1 ºC increase
UV photons Reactive species
BACKGROUND
Operation of PCAPP Technology
Ø For air, this process generates ozone, nitrogen oxides, peroxides, and other reactive gas species (RGS) inside the sealed package
Ø Works with any gas (air, oxygen, nitrogen, helium, argon, carbon dioxide)
Ø A variety of packaging materials – PP, LDPE, HDPE, PETE, glass, Tyvec, Tygon, multi-layered materials
Ø In-package RGS generated have proven bactericidal effects Ø These RGS species decay back to their original state (air,
modified atmosphere) after 24 h post-treatment Ø Operate between 30 kV – 130 kV at 60Hz using less than
200 W power
PCAPP ADVANTAGES
Ø Non-thermal treatment for raw products fruits and vegetables Ø Elimination of spores and pathogens on products Ø Dry process – no chemical residues Ø Can be built into process or equipment – performed inside
containers or in a continuous process Ø Extend shelf life of food products
< 1 ºC increase UV photons Reactive
species
CANTALOUPE PROJECT OVERVIEW Project Objectives 1. Microbial profiling 2. PCAPP treatment of cantaloupe
Ø Cut cantaloupe and Whole cantaloupe (Totes) Ø Retail Grocery and Indiana Farms
3. Assessment of PCAPP treatment Ø Plasma characterization Ø Microbial assessment Ø Quality measurement
4. Food safety training for Indiana cantaloupe growers
Variable Levels
1) Cantaloupe Product Origin Retail Grocery (Spring Season: Honduras/Guatemala) Indiana Farms (Summer Season) Retail Grocery (Fall Season: California/Arizona)
2) Product Sections Cuts: Top (stem), bottom (blossom), side Whole Cantaloupe
3) Gas composition Air (22% O₂ / 78% N₂) MA65 (65% O2 / 30% CO2 / 5% N2)
4) Product Testing Background flora (APC- Aerobic Plate Count), Quality: Color / Firmness
5) Sample weight (g) Cuts: 80-100 g (0.25 lb),
Whole: 3-5 lb
6) Package Type Cuts: PP Container with Cryovac™ B2630 film Whole: Tote (30 Gallon)
7) Plasma Treatment Outside plasma field: 90 kV (PP container/cuts), 60kV (Tote/whole)
8) HVACP Treatment times (min) 0 (Controls), 3 (PP/cuts), 30 (Tote/whole)
9) Storage Temperature Cuts: refrigeration (4° C/ 39° F), Whole: (21° C/ 70° F)
Experimental Design and Measurements
Measurements 1. Microbial: Aerobic plate count (APC) 2. Color: l*/a*/b* values (Hunter Colorimeter) 3. Firmness: Compressive Strength (Texture Analyzer) 4. Reactive Gas Measurements: OES, NOx, O3, CO, H2O2 5. Microbial Characterization: BARDOT / 16S PCR Sequencing
Experimental Design: Measurements
Ø 1. MICROBIAL PROFILING
Microbial Profiling will be performed using BARDOT technology What is BARDOT?
Stands for: BActerial Rapid Detection using Optical Scattering Technology Inventor: Dr. Arun Bhunia, Purdue University (Food Science) What it does: It utilizes microbial profiling to generate information about the presence, types, and sheer numbers of organisms and bacterial populations naturally present
BARDOT Background Technology is based on imaging and identification of bacterial colonies from their formation of complex multi-organism structures Produces unique microbial fingerprints allowing species identification Automated and scans the petri plate producing an addressable map followed by pattern analysis Patterns are compared and isolates determined to be unique are isolated, cultured, and subsequently frozen for long term storage and identification by sequencing/further analysis
Ø 1. MICROBIAL PROFILING
How BARDOT Technology was utilized for Cantaloupe: Identification of the number of unique isolates and their frequency on Indiana farm sourced cantaloupe both prior to and post PCAPP treatment Determine overall reduction of surface microbes and specific reduction in both population size and diversity (different microbial populations)
PRELIMINARY STUDY RESULTS: BARDOT– AEROBIC PLATE COUNT (APC) CHARACTERIZATION
Ø 74% reduction in diversity of organisms Ø Retail Grocery (Spring Season: Honduran/Guatemala Imports)
Ø The highest rate of survival were for Pseudomonas spp. bacteria. This is likely due to its excess exopolysacharide production as “barrier” to stress effects (e.g., PCAPP treatment).
PCAPP
PRELIMINARY STUDY RESULTS: 16S SEQUENCING– APC CHARACTERIZATION (BARDOT)
PCAPP
Ø Microbacterium spp., Bacillus spp., Acinetobacter spp., Curtobacterium spp., Pantoea spp., and majority Enterobacter spp. were killed with PCAPP treatment
Ø Treatment significantly reduced bacteria type except Pseudomonas spp.
Ø Important note: BARDOT cannot quantify number of bacteria only type.
Ø For Retail Grocery (Spring Season: Honduran/Guatemala Imports)
PRELIMINARY STUDY RESULTS: 16S SEQUENCING– APC CHARACTERIZATION (BARDOT)
For Indiana Farms (Summer Season 2014): Ø How did these two Farms compare? Ø Cantaloupe Varieties: Farm A: Athena, Atlantis, Aphrodite; Farm B: Aphrodite
Combined
Farm A Farm B
1 Pseudomonas 64.7% Pseudomonas 50.5%
2 Pantoea 15.4% Pantoea 43.1%
3 Arthobacter 4.6% Erwinia 1.6%
4 Massilia 4.6% Paenibacillus 1.6%
5 Stenotrophomonas 4.6% Rahnella 0.8%
6 Chryseobacter 3.1% Chryseobacter 0.8%
7 Kocuria 1.5% Serratia 0.8%
8 Serratia 1.5% Uncultured 0.8%
Ø 200 colonies were isolated from plates analyzed using BARDOT, then sequenced with percentage of aerobic classes/genera listed above
Ø These bacteria can be found on plants or plant matter, in soil, or “rain” bacteria Note: Erwinia is known to cause plant disease and the Farm from which these strains
were isolated had complained about diseased cantaloupes.
PRELIMINARY STUDY RESULTS: 16S SEQUENCING– APC CHARACTERIZATION (BARDOT)
For Indiana Farms (Summer Season 2014): What is the effect of washing cantaloupe? Wash Methods: Ø Farm A: Well water wash upon pick up (received “wet”) Ø Farm B: Chlorine water wash, left to dry prior to pick up
Combined
Washed Unwashed 1 Pseudomonas 48.7% Pseudomonas 65% 2 Pantoea 40.2% Pantoea 25% 3 Stenotrophomonas 2.8% Massilia 3.7% 4 Chryseobacter 1.9% Erwinia 2.4% 5 Paenibacillus 1.9% Arthobacter 1.3% 6 Arthobacter 0.9% Chryseobacter 1.3% 7 Kocuria 0.9% Serratia 1.3% 8 Rahnella 0.9% 9 Serratia 0.9%
10 Uncultured 0.9%
Ø Unwashed cantaloupe exhibited a lower diversity than washed cantaloupe, seven genera vs. 10+, respectively. Note: This could be due to contaminated wash water, or the fact that cantaloupes weren’t fully dried after, and the wet surfaces became excellent growing conditions for bacteria, or changes in competitive environment after washing
PRELIMINARY STUDY RESULTS: 16S SEQUENCING– APC CHARACTERIZATION (BARDOT)
For Indiana Farms (Summer Season 2014): Ø What is the effect of PCAPP treatment?
Combined
Treated Untreated
1 Pseudomonas 48.8% Pseudomonas 69.4%
2 Pantoea 40.8% Pantoea 19.4%
3 Massilia 2.4% Chryseobacter 3.2%
4 Stenotrophomonas 2.4% Serratia 3.2%
5 Arthobacter 1.6% Kocuria 1.6%
6 Erwinia 1.6% Rahnella 1.6%
7 Paenibacillus 1.6% Uncultured 1.6%
8 Chryseobacter 0.8%
Ø Plasma Treated samples indicated eight unique genera of bacteria Ø Untreated or control samples indicated seven unique genera Ø Post treatment, % of Pantoea increased dramatically, while Pseudomonas decreased
Note: Pantoeas and Pseudomonas bacteria, exhibit mucoid colony morphologies, where this mucoid or “slime” layer acts as a protective barrier to plasma treatment.
PRELIMINARY STUDY RESULTS: 16S SEQUENCING– APC CHARACTERIZATION (BARDOT)
For Indiana Farms (Summer Season 2014): Ø How did each part of cantaloupe (top/bottom/side) compare?
Combined
Top (stem) Bottom (blossom) Side 1 Pseudomonas 64.1% Pseudomonas 50% Pseudomonas 61.1% 2 Pantoea 20% Pantoea 46.7% Pantoea 22.2%
3 Stenotrophomo
nas 4% Chryseobacteria 1.1% Paenibacillus 11.1%
4 Massilia 4% Kocuria 1.1% Chryseobacteria 5.6% 5 Arthobacter 2.7% Serratia 1.1% 6 Erwinia 2.7% 7 Chryseobacter 1.3% 8 Rahnella 1.3% 9 Serratia 1.3%
10 Uncultured 1.3%
Ø The cantaloupe stems had the highest diversity with 10+ unique genera of bacteria Ø The cantaloupe blossom ends indicated five unique genera of aerobic bacteria Ø The sides of the cantaloupe indicated four unique genera of aerobic bacteria Note: The cantaloupe stems may contain the highest diversity and/or greatest populations due to higher water activity (nutrient potential) at the stem area.
Ø 2. PCAPP TREATMENT OF CANTALOUPES Ø Indiana cantaloupe (Aphrodite/Ariel/Minerva varieties) grown in
different locations and under different growing practices were acquired and treated with PCAPP for microbiological reduction.
Ø PCAPP Treatment was performed on 0.25 lb cantaloupe sections (stem, blossom, and side), or whole cantaloupe (tote container).
Ø PCAPP treatments were carried out in polypropylene (PP) storage containers (cuts) or totes (whole) using air or MA65 to achieve significant bacterial reductions without significant quality changes.
Ø Treated samples were stored under refrigeration (cuts) or room temperature (whole) for 24 hours and then evaluated for microbial reductions.
Ø 2. PCAPP TREATMENT OF WHOLE CANTALOUPE
Ø A PCAPP prototype treatment system was built to treat 16-20 whole cantaloupe inside a 30 gallon container.
Ø The prototype treatment system was evaluated for resultant quality and its ability to reduce bacteria on whole cantaloupe.
Inside tote
tote
Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: MICROBIAL – CUT
CANTALOUPE Retail Grocery (Spring and Fall Seasons)
Control
Control
Control
Treated
Treated
Treated
Stem
Blossom
Side
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Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: MICROBIAL – CUT
CANTALOUPE
Control
Control
Control
Treated
Treated Treated
3 Log = 1,000 CFU 2 Log = 100 CFU
1 Log = 10 CFU
Ø The higher the Log number the greater the population of bacterial colonies present
Ø Log10 expresses scientific notation in short form
Ø CFU = Colony Forming Unit (bacterial colony) Ø 1 Log = 1 x 10^1 = 10 CFU Ø 2 Log = 1 x 10^2 = 100 CFU Ø 3 Log = 1 x 10^3 = 1,000 CFU Ø 4 Log = 1 x 10^4 = 10,000 CFU Ø 5 Log = 1 x 10^5 = 100,000 CFU Ø 6 Log = 1 x 10^6 = 1,000,000 CFU
Bacterial populations expressed in Log10. What does this mean?
Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: MICROBIAL – CUT CANTALOUPE
Retail Grocery (Spring and Fall Seasons)
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FU/g)
Cantaloupe SecKon
Average Microbial Load: Air
Untreated Treated
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Average Microbial Load: MA65
Untreated Treated
Stem Stem Blossom Blossom Side Side
Microorganisms Control Surviving Control Surviving Control Surviving
Aerobic Plate Count (APC) population population population population population population
(log10 CFU/g) (log10 CFU/g) (log10 CFU/g) (log10 CFU/g) (log10 CFU/g) (log10 CFU/g)
Untreated Treated Untreated Treated Untreated Treated
Aerobic Plate Count (AIR) 3.30 ± 0.15 1.29 ± 0.11 3.02 ± 0.26 1.59 ± 0.35 2.76 ± 0.18 1.28 ± 0.25
Aerobic Plate Count (MA65) 3.12 ± 0.16 0.33 ± 0.15 3.03 ± 0.22 1.65 ± 0.50 2.64 ± 0.20 0.29 ± 0.11
3. ASSESSMENT OF PCAPP TREATMENT RESULTS: MICROBIAL – WHOLE CANTALOUPE Retail Grocery (California) vs. Local Farms (Indiana)* Note: Indiana cantaloupe 50% larger than CA variety Average weights: 3 - 4.5 lbs (CA); 4.5 - 6+ lbs (IN)
Stem Stem Blossom Blossom Side Side
Microorganisms Control Surviving Control Surviving Control Surviving Aerobic Plate Count
(APC) population population population population population population
(log10 CFU/g) (log10 CFU/g) (log10 CFU/g) (log10 CFU/g) (log10 CFU/g) (log10 CFU/g)
Untreated Treated Untreated Treated Untreated Treated Aerobic Plate Count
(CA) 4.88 ± 0.15 2.64 ± 0.61 4.79 ± 0.36 2.57 ± 0.80 4.32 ± 0.70 2.13 ± 0.13 Aerobic Plate Count
(IN) 5.95 ± 0.14 4.57 ± 0.13 5.09 ± 0.20 3.86 ± 0.20 4.99 ± 0.19 4.11 ± 0.20
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Average Microbial Load: Farms (CA)
Untreated Treated
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Average Microbial Load: Farms (IN)
Untreated Treated
*Results across 3 different Farms in California and 3 different Farms in Indiana
Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: RIND COLOR (AIR VS MA65)- CUT CANTALOUPE
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Control Treated
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nits
24h Color (AIR): Cantaloupe Tops (stem)
Control Treated
Cantaloupe Tops (stem):
0h 24h
Retail Grocery 2015 (Spring and Fall Seasons)
Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: RIND COLOR (AIR)- WHOLE CANTALOUPE Indiana (Summer 2015)- Results across 3 different Indiana Farms
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24h Color (AIR): Whole Cantaloupe (IN) Tops (stem)
Control Treated
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24h Color (AIR): Whole Cantaloupe (IN) BoHoms (blossom)
Control Treated
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24h Color (AIR): Whole Cantaloupe (IN) Sides
Control Treated
Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: FIRMNESS
Texture Analysis Instrument (lower le^) and Program (right) used in compressive strength tesKng of Cantaloupe secKons
TA Setting Parameter
Test Mode: Compression
Pre Test Speed: 1.5 mm/sec
Test Speed: 1.0 mm/sec
Post Test Speed: 10.0 mm/sec
Target Mode: Distance
Distance: 10.0 mm
Trigger Type: Auto (Force)
Trigger Force: Auto – 5.0 g
Break Mode: Off
Stop Plot at: Start Position
Tare Mode: Auto
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24h Firmness: Cantaloupe (MA65)
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Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: FIRMNESS (AIR VS MA65)- CUT CANTALOUPE
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24h Firmness: Cantaloupe (AIR)
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Retail Grocery 2015 (Spring and Fall Seasons)
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ess (New
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24h Firmness: Whole Cantaloupe (CA)
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Ø 3. ASSESSMENT OF PCAPP TREATMENT RESULTS: FIRMNESS (AIR)- WHOLE CANTALOUPE
Retail Grocery (California) vs. Local Farms (Indiana)* Note: Indiana cantaloupe 50% larger than CA.
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24h Firmness: Whole Cantaloupe (IN)
Control Treated
*Results across 3 different Farms in California and 3 in Indiana
• PCAPP treatment samples • 90kV/5min/air • Not significant changes compared
to the untreated samples. • Firm tissue, no color changes
• Controls • No treatment • Significant mold growth • Deteriorated surface and tissue
Physical Quality Observation – PCAPP Treatment
Stem (top) Blossom (bottom) Side
Ø Three samples were cut from fresh cantaloupes, top-bottom-side Ø All samples were stored at room temperature for 8 days
Ø 4. FOOD SAFETY TRAINING – CANTALOUPE GROWERS
Ø Food safety risks from growing cantaloupe is high and growers need to be informed of latest science and technology options available.
Ø Series of educational factsheets and modules are being planned to deliver GAP’s training and share latest research on cantaloupe food safety.
OPERATIONAL COST: Ø What does HVACP Technology Cost?
Ø Electricity: ($0.11/kw-hr) Ø Container (bin) volume: 500 L (90 cantaloupe), Package Gas: AIR Ø Time: 600s, Voltage: 70 kV, power/package, 1000 W package Ø Equipment Cost: HV - $40,000 per system, treats 1,000 cantaloupe in 11 bins at the same time.
Electrodes in each bin would be added when bin constructed - $10 per bin Ø A single HV unit could treat 50 bins per hour. Ø Treat 4 million cantaloupe over 40 days equals 100,000 (1111 bins) per day. Ø Equipment operated 400 hr/year = $500 in electricity cost. Ø Electrode costs - $10 per bin x 44,444 bins = $444,440
Ø Estimate based on breakdown above (5 year payback): Ø Capital equipment cost per cantaloupe/year (CEPC) = $0.002 per melon Ø Total operating costs per year = $444,940 (replacement electrodes, gas safety
monitoring, electricity) Ø Operational cost per cantaloupe (OCPC) = $0.11 Ø Total cost per cantaloupe (CEPC + OCPC) = $0.112 per cantaloupe Ø Alternative electrode designs or electrode reuse may provide much lower per unit cost.
CANTALOUPE PROJECT SUMMARY 1. Are there human pathogens present on Indiana or retail cantaloupe? Ø We did not find any. However, they may be present below LOD of our methods. Ø Note: Study was not designed to directly look for foodborne pathogens 2. Are there plant pathogen/spoilage organisms present on Indiana or retail cantaloupe? Ø Yes 3. Do different farms have different microbes present? Ø Yes (confirmed by the results of Farm data) 4. Are there areas of the cantaloupe that support more microbes than others? Ø Yes (confirmed by the results of Stem vs. Blossom vs. Side) 5. Does PCAPP treatment reduce numbers of microbes present? Ø Yes 6. Does PCAPP treatment change diversity or types of microbes present? Ø Yes (confirmed by BARDOT and 16S Sequencing results) 7. Does PCAPP treatment affect quality of the cantaloupe? Ø No (confirmed by color and firmness results) 8. Is PCAPP treatment affordable in comparison to other farm methods in controlling
microbes and maintaining product quality?
PROJECT TEAM
Ø Bruce Applegate
Ø Liz Maynard
Ø Jean Jensen
Ø Ximena Yepez
Ø Kevin Keener
Ø Ellen Phillips
Ø Trevor Lim
Ø Phil Myer
THANK YOU … QUESTIONS ???
Kevin M. Keener, Ph.D., P.E. Kevin M. Keener, Ph.D., P.E. Professor and Director Center for Crops Utilization Research and BioCentury Research Farm Iowa State University 1041 Food Sciences Building Ames, Iowa 50011-1061 Office: 515-294-0160 Cell: 515-735-2427 F: 515-294-6261 Email: [email protected] CCUR Internet: www.ccur.iastate.edu BCRF Internet: www.biocenturyresearchfarm.iastate.edu