Deutz Allis 6240 | 6250 | 6260 | 6265 | 6275 Manual DDeeuuttzz Operator’s Manual 6240, 6250, 6260,...
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Transcript of Deutz Allis 6240 | 6250 | 6260 | 6265 | 6275 Manual DDeeuuttzz Operator’s Manual 6240, 6250, 6260,...
DE-O-6240+
DDeeuuttzzOperator’s Manual
6240, 6250,6260, 6265 & 6275
THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF DEUTZ OR IT’S SUCCESSORS. DEUTZ AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
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All tractor equipment is described in this manual, also taking into consideration special accessories which are not normally included in the scope of supply.
No claims can be derived from the descriptions as to the equipment of tractors supplied or to be supplied.
The technology of DEU1Z-ALLIS is being improved continuously. Therefore, the technical data and illustrations in this manual are of a non-binding nature and we reserve the right of future changes and modifications.
Safety ............. . 2 Tractor models and variants .................... 4
Routine checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Prestarting checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 7
Operation of Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 41
Working with tractor and implements . . . . . . . . . . . . . . . . . . . . .. 51
PTO shaft operation of implements
Control of implements . . . . . . . .
Track adjustment . . .
Ballast ........ .
Service and maintenance
Preservation of tractor. .
Electrical system . . . . .
Engine trouble shooting . .
55
63
97
107
111
157
159
187
Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Alphabetical index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Prestarting checks
A It is of utmost importance to be fully conversant with all devices, controls and instruments as well as with their respective functions before starting the tractor.
During operation, it will be too late.
Driver's seat. . . . . . . . . . . . . . . .
Co-driver's seat . . . . . . . . . . . . . .
Interior and exterior rearview mirrors .
Cab comfort . .............. .
Doors and windows .......... .
Operating controls (levers and pedals)
Operating controls (electrical switches)
Controls (and instruments)
Indicating lights . . . . . . . . . .
Heating and ventilating system .
Auxiliary heater . . . . .
Air conditioning system . . . . .
Page
8 13 13 14
15 + 19
27 30 32
33 37 39
7
Working with Tractor and Implements
A Be particularly careful when coupling up trailers and implements.
The coupling hooks for the trailer hitch shall correspond to DIN 74054-40 (40 mm inside diameter of the lunette or coupling hook).
Coupling hooks as per DIN 74053-50 (50 mm inside diameter of the lunette or coupling hook) are not permissible.
Mount trailers and implements only with the specified devices.
The specified permissible coupling loads of the trailer hitches and swinging drawbarsare related to the respectively largest possible rear wheel tyres.
Depending on the rear wheel tyres mounted respectively. these values may be lower.
Mechanical trailer hitch . . . . . . . . . . . . . . . . . . . .
Automatic trailer hitch, transport bracket for trailer hitch
Swinging drawbar . . . . . . . . . .
Towbar . . . . . . . . . . . . . . . . .
Towbar lifting height limiting device
Front clevis with linch pin . . . . . .
Front tow hook in the ballast carrier .
Front trailer hitch . . . . . . . . . . . .
Page
50
50
52 53 53 53 54
54
49
Universal Shaft - Never work on the Universal Shaft with the Engine running!
A When working with PTO shaft powered implements, the pivot respectively rotating point of the implement should be possibly located in the center of the universal shaft. When attaching the universal shaft, it must be ensured that the tubes are adequately overlapping under all operating conditions. Tubes which are too long and cannot be pushed further into each other when negotiating bends will cause damage to the PTO shaft and to the universal jOints. Tubes which are too short can be pulled out of engagement, thus causing accidents. Always keep the universal shaft well greased, protect it from any damage and do not apply force when sliding the shaft on.
Oil Level at Stationary, Continuous Operation
At stationary and continuous operation of the PTO shaft, the oil level is required to be increased in the transmission of the following tractors:
6240-6260 - increase by appro 31.
6265/6275 - increase by appro 51.
Engage range shift lever into range L.
Continuous PTO Shaft Operation in Inclined Positions
The oil levels increased by appr. 3 I on tractors 6240-6260 and by appro 5 I on tractors 6265/6275 in the transmissions render possible a continuous PTO shaft operation towards all sides up to an inclination of appro 20% = 11°. As regards inclinations beyond this value, only a short-time PTO shaft operation is permissible both under stationary and under tractor driving conditions. No restrictions in respect of transverse inclinations (i. e. no forward or backward inclination).
57
ll~
Control of Auxiliary Working Cylinders
A maximum of 3 auxiliary control valves (2 intermediate units and 1 terminal unit) can be mounted to the hydraulic lift resp. power lift in orderto operate implements with separate working cylinders.
As a rule, the power lift contains the oil volume which is required for the hydraulic actuation of the implements. If implements are used which have large, single-acting working cylinders, e. g. tipper trailers, an auxiliary oil tank will be required. For available oil volumes and specified filling volumes, see 'Technical Data'.
~ .: Ii
Operation of Auxiliary Control Valves SO 60 (without CabNarioCab)
All levers can be actuated conveniently by the driver.
The arrangement of the potential levers 1, 2 and 3 corresponds to the order ofthe flanges on the power lift (see Fig.119).
The actuating levers can be locked in position by means of a swivel-type locking mechanism 4 so as to avoid an unintended actuation.
::'l
S N ~ .. ~ .... .. :~
H r":.' /t
:;
Shifting Positions of Auxiliary Control Valves SO 60 (without CablVarioCab)
Order of the 3 shifting positions:
5 = Lowering
N = Neutral
H = Lifting
Detent position for auxiliary control valve I (single or double-acting) in the positions 'lifting' (H) and 'lowering' (5).
Detent position forterminal control valve II in position 'lowering' (5).
71
Track Adjustment
&. All fastening bolts and nuts of the front and rear wheels are to be retightened after 20 hours of operation in accordance with the required torques (page 203). This retighening specification must also be observed after each track adjustment and each replacement of tyres!
The particular bolt connections to be retightened are described in the respective chapters under "Front wheel track adjustment" and "Rear wheel track adjustment".
Front wheel track adjustment.
Track adjustment on front drive axle with disc wheels . . . .
Track adjustment on front drive axle with adjustable wheels
Track adjustment on rigid axle with disc wheels . . . . . . .
Track adjustment on telescopic front axle with disc wheels
Rear wheel track adjustment . . . . . . .
Track adjustment on disc wheels. . . . .
Track adjustment on adjustable wheels .
Page
98
98
99
100
102
104
104
105
97
Ballast
Rule: "As light as possible" and "as heavy as necessary"
A To increase the axle pressure and, thus, the ground pressure, to maintain a safe steering behaviour and to compensate the weight of the less loaded axle (e. g. front-end loader operation = rear axle relieved from load, heavy three-point mounted implements = front axle relieved from load), it is absolutely necessary to mount ballast weights. The corresponding instructions of the suppliers of implements/front-end loaders must be observed!
For reasons of safety in traffic and to prevent accidents, observe the permissible tyre inflation pressures, the permissible axle loads and the permissible gross vehicle weight.
Ballast weight on front axle support . . . . . . . . . . . . . . .
Ballast on front ballast carrier without front trailer hitch . . .
Ballast weight on front ballast carrier with front trailer hitch .
Ballast weight on rear wheels
Water ballast . . . . .
Filling of tyre ....... .
Draining of tyres . . . . . .
Filling with water in winter.
Page
108 108 108 109 109 109 110 110
107
Service and Maintenance For the servicing intervals, operating agents and filling volumes, see the folded chart (the filling volumes are also indicated on page 204).
III Carry out all maintenance work only with the engine shut off. If necessary, secure the tractor against rolling away.
For service and maintenance, the panels and engine hood can be removed and/or lifted.
Upon conclusion of the service or maintenance work, all panels and guards having been removed forthis purpose must be refitted appropriately!
Removal of front grille .
Removal of side panels
Lifting the engine hood
Engine maintenance . .
Transmission maintenance
Maintenance of front drive axle .,
Hydraulic system maintenance. . .
Maintenance of air conditioning system
Other kinds of maintenance work
Readjustment work ..
Preservation of tractor. . . . . . .
Page
112 112 113 114 127 137 139 145 147 151 157
111
Electrical System
& Any work on the electrical system should be exercised with care.
Special caution is required for all work on the battery.
The gases emitted by the battery are explosive. Therefore, avoid formation of sparks and open flames in the vicinity of the battery. Do not smoke.
Do not let acid touch your skin or clothing.
Battery maintenance, three-phase AC generator
Electric fuses . . . . . . . . . . . . . . . . . . .
Function check of heater plug . . . . . . . . .
Headlamp adjustment . . .
Trailer receptacle. . . . . . . . . . . . . . . . . . . . . .
List of bulbs . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring diagrams - without cabNarioCab . . . .
Wiring diagrams - StarCab . . . . . . . . . . . . . . . .
Page
. 160 161,162
163 164 165 165
167-174 175-186
159
Wiring diagrams without cabNarioCab
Cable colours
bl = blue br = brown ge= yellow gn = green gr = grey rt = red sw= black vi = violet ws=white
Page
168-173
167
Page
Wiring diagram . . . . . . . . .. 176-186 StarCab ................................ . . . . . . . . . . . . . . . . .
Cable colours
bl == blue br = brown ge=yellow gn == green gr == grey rt = red sw= black vi =violet ws=white
175
Technical Data
Page
Dimensions and weights 6240 . . . . . . . . . . . . . . . . . . . . . . . 190, 191 6250 . . . . . . . . . . . . . . . . . . . . 192,193 6260 . . . . . . . . . . . . . . . . . . . . 194,195 6265 . • . . . . . . . . . . . . . . . . . . .. 196,197 6275 .........•............. 198,199
Tyres •.•......••....•.........•............... 200 Tyre combinations . . . . . . . . . . . . . . . • . . . • . . . . . . . . . . . . . 201 Tyre inflation pressures • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Tyre weight increase . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Filling volumes, specifications . . . . . . . . . . . . . . . . . . . . . . . . 204 The weight data for tractors with VarioCab Fuel.......................................... 205 are related to the complete cab.
189
Alphabetical Index
Adjustment of linkages . Air brake system Air cleaner - maintenance Air conditioning system . Air conditioning system - refrigerant, filling volume. Air cooling . . . Air exhaust panel . Air outlets Air pressure gauge Alphabetical index. Automatic trailer hitch with remote control. Auxiliary control valves SO 60 .. . . . . Auxiliary control valves SO 60 - possible combinations . Auxiliary control valves Si) 80 Auxiliary control valves SD 80 Auxiliary fuel filter . . . . . Auxiliary fuel filter cartridge Auxiliary heater . . . . . . Auxiliary heater - air cleaner Auxiliary heater - fuel filter . Auxiliary heater - fuel pump filter Auxiliary lifting cylinder . . . .
Ballast at the front ballast carrier with front trailer hitch Ballast at the front ballast carrier without trailer hitch Ballast on front axle support Ballast on rear wheels . Battery - maintenance . Bottom links . . . . . Brake fluid reservoir . . Brake fluid reservoir for service brake
Cab comfort . Catching hooks Caution symbol Chassis number. Circulating air intake orifices Co-rider ........ .
Page 93
5,147 . 147
39,145 146 122 123
39 30-31
207-210 50 72 74 75 76
119 120 37
149 149 148
85-87
108 108 108 109 160
86-87,94 148
5
14 92
2 4
39 2
Co-rider's seat . . . . . . . . . . . Connection of working cylinders - rear remote control plate SO 80 Continuous PTO shaft operation in inclined positions.
Page 13 76 57 69 70 71 63
Control link . . . . . . . . Control link sensitivity . . . Control of auxiliary working cylinders Control of implements . . Controls and Instruments Cooling air system. . . . Coupling hooks . . . . . Coupling up of implements. Coupling width - categories Creep gears. . . . . . . .
DUAL-SPLIT (transfer-type transmission) DUAL-SPLIT range shift lever Damage or deficiency . Deflectors .. . . . . Differential - oil change Differential - oil level check Differentiallock . . Door lock fastening elements. Door locking device Down-shifting . . . . Draining of tyres. . . Driver's seat, Fit-seat Driver's seat, Multi-tit-seat Driver's seat, folded seat Dry-air cleaner Dry-air cleaner hOUSing Dust collector. . . . .
Electrical switches - operating controls Electrical system Engine hood . . Engine number . Engine oil change
30-31 5
49 88
86-87 46
22,45 19-21
5 86-87 . 137
137 19-21,26
150 15 44
110 9, 10
10-13 8,9 125 125 125
27 159 113
4 118
207
Engine oil filter . . . Engine oil level . . . Engine oil level check Engine stop knob . . Engine temperature indicator. Engine troubleshooting Exhaust pipe mounting Exterior mirror. . . . .
Filling the tyres (with water) Filling volume chart Filter cartridge Flame heater plug . Floating suspension for implements. Fresh-air cleaner . . . . . . . Front PTO shaft - oil change . . Front PTO shaft - oil level check Front PTO shaft control Front PTO shaft controls . Front PTO shaft loadability Front clevis . . . Front control link . . . . Front grille . . . . . . . Front tow hook in the ballast carrier . Front power lift . . . . . . . . . . Front remote connections for auxiliary control valves SD 60 . Front remote connections for auxiliary control valves SD 80 . Front trailer hitch . Front wheel bearing . . . . Front wheel drive . . . . . Front wheel track adjustment . Fuel .. Fuel filter . . . Fuel lines .. '. Fuel strainer Fuel tank supply. Fuel gauge Fuses .....
208
Page 119
5 118
19-21 30-31
187-188 122
13
109 204 125 163
84,93 39
135 135 154
62 62 53 81
112 54 80 73 77 54
154 25 98
205 119 121 120
5 30-31
161-162
Gear shift lever. . . Gear shifting instructions General oil tightness. . . General safety and accident prevention regulations Gilled tube coil
Headlamps Heater/starter switch Heating system . . . Heating variants. . . Hydraulic control functions. Hydraulic hoses - coupling HydrauliC oil cooler . . . . Hydraulic oil filter . . . . . Hydraulic system - maintenance
Implement coupling Implement locking . Implement triangle. Implements . . . . Indicating light - charging control Indicating light - differential lock . Indicating light - direction indicators tractor . Indicating light - direction indicators first trailer Indicating light - direction indicators second trailer Indicating light - distance beam and head lamp flasher Indicating light - dry air cleaner Indicating light - engine oil pressure Indicating light - engine temperature Indicating light - heater plug control Indicating light - hydraulic oil filter Indicating light - parking brake . Indicating lights Injection pump Injectors .. Intake pipe . Interior mirror
Page 19-21
43 5 2
123
164 29 33
34-36 65-69
79 . 143
142-143 139
82 84 83
3 32 32 32 32 32 32 32 32 32 32 32 32
30-31 121 122 122
13
Leaving the tractor lighting linkages .. list of bulbs
Maintenance of front drive axle Manual throttle control lever Mechanical trailer hitch Multi·purpose switch
Notes ..... .
Oil bath air cleaner . . . . . Oil cooler ......... . Operating controls - hydraulic control system Operating controls - levers, pedals . . . . Operating personnel. . . . . . . . . . . Operation of auxiliary control valves SO 60 Operation of auxiliary control valves SO 80 Operation of tractor . . . . . . . . . . .
Pro shaft loadability . . . . . . PTO shaft operation . . . . . . . PTO shaft operation of implements PTO shaft variants. . . . . . . . Parallel linking of hydraulic connections. Parking brake . . . . . . . . . . . Planetary gear drive - oil level check Planetary gear drive - oil change Power lift - oil change . . Power lift - oil fill . . . . Power lift - oil level check Power socket . . . . Preservation of tractor . . Prestarting . . . . . . . Prevention of accidents during PTO shaft operation Proper work clothes . . . . . . . . . . . . . . .
Page 3,47
5 86-87
165
137 19-22
50 29
211-216
126 123
65 19-21
2 71 74
2,41
61 3,56
55 58-60
78 19-21 . 138 . 138
139-142 141-142 139-141
165 157
7 56
2
Range and gear shifting schematic Range shift lever - DUAL·SPLIT . Range shift levers . . . . . Range shift symbols. . . . . Range shifting instructions. . Readjustment/resetting work . Rear PTO sha~ clutch . Rear PTO shaft control. . . Rear axle greasing, . . . . Rear wheel track adjustment Rear window - gap opening Resetting into operation . . Road service with implements Rockshaft arms . . . . . . . Roof hatch ........ . Room thermostat for auxiliary heater Routine checking
Safety ..... Safety cartridge . Scope of supply. Service and Maintenance Service brake - two-pedal brake Service brake and parking brake Shifting pOSitions of auxiliary control valves SO 60 Shifting positions of auxiliary control valves SO 80 Shut-off cock for front remote connection Side panels. . Side stabilizers Side windows . Spacer .... Special accessories Stabilizing chains . Starting of engine . Stationary continuous PTO shaft operation Steering brake . . Stopping of engine . . . . . . . . . . .
Page 43 22
19-21 23-24
43 151 58
153 135 104 17
157 85
86-87 17 38
5
2 126
1 3, 111 19-21
155 71 75 78
112 95 18
86-87.94 1
86-87 42 57 46 47
209
·:;~:
Stopping of tractor . . . . . . Suspension - grease lubrication Swinging drawbar . . . . . . . Swinging drawbar - swinging range.
Page 47
138 52 52
Take-off . . . . . . . . . . . . . . . . . . . . . . . . . .. 44 Take-off under tr~msport conditions with DUAL-SPLIT transmission 45 Technical data 189-199 Telescopic top linK 81-92 Tension spring 94 Thermostat switch . 39 T,hree-phase AC generator 160 Three-point coupler, external control 96 Three-speed blower 39 Tightening torques 203 Time clock . . 30-31 Time clock for cab heater 38 Top link. . . . . . . . . 86,87,91 Towbar . . . . 53 Towbar lifting height limiting device 53 Towing. . . . . . . . . . . . . 2 Track adjustment for front drive axle with disc wheels 98 Track adjustment for front drive axle with adjustable wheels. 99 Track adjustment for rigid axle with disc wheels . . . . . 100 Track adjustment on telescopic front axle with disc wheels 102 Track adjustment with adjustable wheels 105 Track adjustment with disc wheels 104 Tractor models and variants 4 Tractormeter . . 30-31 Traffic hazard warning lights 29 Trailer hitch : . . 49, 150 Trailer hitches. . . . 5 Trailer receptacle . . . . 165 Transfermatic system 64 Transmission oil change 129-133
210
Transmission oil filling . Transmission oil ievel check Transport bracket for trailer hitch Transp?rt of persons. . . . Travelling clutch. . . . . . . . Travelling clutch and PTO shaft clutch Travelling clutch pedal Trial run ..... . Triangular cover . . . Tyre combinations. . Tyre inflation pressure Tyres ....... . Tyres - weight increase Tyres and wheels . . .
UncoUPling of implements Up-shifting . . . Upper cowling section (engine hood)
V-belt for compressor, air conditioning system V-belt for compressor, compressed-air system V-belt for cooling blower . . . . . . V-belt for three-phase AC generator. V-belt tension . Valve clearance
Water ballast. Water fill in winter . . . . . . . . . . Windscreen - gap or hand breadth's opening Windscreen washer system . . . . . Wiring diagrams StarCab. . . . . . . Wiring diagrams without cablVarioCab Work on the universal shaft . . . . . Working with tractor and implements, tractive operation
Page 133.134 127-129
51 2
152-153 . 152 19-21
5 18
201 202 200 203
5
90 44
113
156 156 155 155 155 151
109 110
17 5.148
176-186 186-173
57 49