Determination of Xanthate Compounds in Mining Process ... · 3,4,7 Upon reaching the surface, the...
Transcript of Determination of Xanthate Compounds in Mining Process ... · 3,4,7 Upon reaching the surface, the...
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UREAP Summer 2017 Report
Tyson Bodor
T00054585
Supervisor: Dr. Kingsley Donkor
Determination of Xanthate Compounds in Mining Process Waters by Capillary Electrophoresis
September 2017
A report submitted in partial fulfillment of the requirements for the TRU Undergraduate Research Experience Award Program.
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Table of Contents Acknowledgements-------------------------------------------------------------------------------------------3
Abstract---------------------------------------------------------------------------------------------------------4
Introduction----------------------------------------------------------------------------------------------------5
Experimental
Instrumentation---------------------------------------------------------------------------------------7
Materials and Reagents------------------------------------------------------------------------------8
Sample Preparation-----------------------------------------------------------------------------------8
Solid-Phase Extraction (SPE)-----------------------------------------------------------------------9
Results and Discussion
Summary of Utilized Conditions-----------------------------------------------------------------10
Separation of Four Xanthate Hydrocarbon Variations-----------------------------------------11
Pairings Results-------------------------------------------------------------------------------------12
SPE Results------------------------------------------------------------------------------------------16
Batch-Sample Results------------------------------------------------------------------------------20
Conclusions---------------------------------------------------------------------------------------------------22
Future Work--------------------------------------------------------------------------------------------------23
References----------------------------------------------------------------------------------------------------24
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Acknowledgements I would like to thank Dr. Kingsley Donkor for this great research opportunity and guidance, as
well as thank John Andrew at the New Afton Gold Mine for providing standards and batch
samples for analysis. I would also like to thank TRU for funding the project through this UREAP
grant.
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Abstract An analytical capillary electrophoresis method was developed for the identification and
quantification of the xanthate family of organosulfur compounds, all of which are used in froth
floatation during the milling process of mined ore. Using this previously optimized novel
method, bulk samples of unknown composition were characterized by their concentration of each
xanthate, as well as the concentration of unknown compounds arising from contaminants on the
manufacturing side or degradation products. Calibration curves were prepared for the four
different organic-chain xanthates: amyl, ethyl, isopropyl, and isobutyl.
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Introduction Xanthates; a family of chemical compounds used to aid froth flotation in the mining
industry, are used every day by mining companies across the globe. Potassium amyl xanthate
(PAX) (Figure 1.) is the most commonly used floatation agent, but the market for xanthates is
not tightly regulated. Many purchased floatation agents will be mixtures of xanthates, giving rise
to a large variation in individual bag composition and inconsistencies in the amount needed per
volume of water. Since there are eight different xanthate compounds found in industry, all of
which have different masses, it is important to know the exact make-up of each bag of PAX.
Figure 1. General structure of xanthate molecules
In the mining industry today, a very large volume of water is used for flushing and slurry
formation during the milling process. Water is introduced at the start of the milling process and
acts as a medium with which the flurry can be carried through the mill to prevent buildup or
blockage. This water often contains substantial amounts of copper or gold particulate that will be
lost if sent directly to tailings ponds.3-5,9 To prevent this loss of product, a process called froth
flotation is implemented. PAX is currently the most commonly used xanthate, but industry
professionals have been bringing to light the issue of mislabeled products. Mining companies can
order a bag of xanthates that claims to be 90% PAX, but what they receive is a mixture of
different xanthates in inconsistent quantities. This becomes an issue when trying to standardize
the addition of PAX to froth floatation. The different molecular masses give rise to varying
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amounts of available xanthates, which in turn means variation in the required mass of product
that needs to be added. If too much PAX is added it is wasted and leads to an increase in
operation costs, but if not enough is added metal product will be lost to tailings ponds. This has
quickly become a major concern among industry professionals.
The use of xanthates in metal recovery was first proposed by Cornelius H. Keller in 1925,
and has remained a core component of the milling process to this day. 4 The mechanism of
reaction occurs when the two polar sulfur “heads” of the xanthate molecule attach to the ore
particles in a bidentate chelating manor, and the non-polar hydrocarbon “tail” forms a
hydrophobic layer. This forms a pocket that can then be carried to the surface by air bubbles with
the ore remaining trapped inside. 3,4,7 Upon reaching the surface, the froth is collected and the ore
is extracted to be added to the rest of the final product.
Preliminary literature research has shown that xanthates have mainly been studied
regarding their aqueous degradation products. Extensive research has been done on identification
of these degradation products, as well as their removal from water systems. 2,5,9,10 Xanthates and
their by-products tend to bioaccumulate in bodies of water, demonstrating very toxic affects to
the central nervous system, liver, and spleen in biological systems at relatively low
concentrations. 9 Therefore, much focus has been put on identification and removal of these
compounds from tailings ponds being used by mines. Although industry professionals have
complaints of the uncertainty within each order of xanthates, little to no research appears to have
been previously done on developing a method to reliably identify their composition.
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Experimental Instrumentation
A Beckman P/ACE capillary electrophoresis (Figure 2.) instrument was used, utilizing an
ultraviolet (UV) detector. Direct detection was employed, and after trying multiple wavelengths
of light it was optimized at 254 nm. Due to instrument failure, a different detector was used for
sample analysis that did not have a 254 nm lamp, so 214 nm was used instead with comparable
results. The capillary used was a 50 µm diameter uncoated, fused-silica capillary, and
temperature was kept at 25o C (± 0.1o C) by having a constant flow of liquid fluorocarbon
coolant through the capillary cartridge during analysis.
Figure 2. General schematic of Capillary Electrophoresis (CE) Instrumentation
Xanthate samples were injected by pressure (1.0 psi) for 5 seconds before analysis. Using
normal polarity, an applied voltage of 20 kV was found to produce the quickest and most clearly
separated electropherograms. Trials were done with buffer pH’s ranging from 7 – 11, and a pH
meter was used to adjust the buffer pH to the optimized 9.1 (± 0.1).
Every time a new capillary was prepared, it was first conditioned by flushing with 1.0 M
NaOH for 60 minutes, 0.1 M NaOH for 30 minutes, 18 MΩ water for 10 minutes, and finally
buffer solution for 30 minutes. Prior to each individual run the capillary was flushed with 1.0 M
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NaOH for eight minutes, 0.1 M NaOH for four minutes, 18 MΩ water for four minutes, and
borate buffer for five minutes.
Materials and Reagents
All xanthate samples and standards were obtained from the New Afton Gold Mine in an
aqueous medium and stored at 4o C in a dark fridge. Sodium tetraborate decahydrate was used
for the buffer preparation, and was obtained from Sigma Aldrich. All reagents were of analytical
grade and used without any additional purification. Deionized 18 MΩ water was used to prepare
and dilute all standard and buffer solutions, which were filtered through a 0.45 µm Nylon filter
and stored in dark plastic bottles in the fridge.
Sample Preparation
Sodium borate decahydrate was analytically weighed out to make a 60 mM buffer
solution. The pH of the buffer was then adjusted by adding 1.0 M NaOH dropwise until it
reached the desired 9.1 pH. After pH modification was complete, the solution was added to a 100
mL volumetric flask and diluted to volume. The buffer was filtered and stored in a dark cupboard
prior to use.
All standards were received in an aqueous medium at approximately 20,000 ppm
concentration. These standards were used to prepare 5,000 ppm stock solutions of each standard,
which were then filtered through 0.45 µm nylon filters and used to prepare calibration curves for
quantification.
Batch samples of unknown composition were analyzed and their compositions were
reported as percent mass of each xanthate, as well as the percent of sample remaining as
unknown or degradation compounds.
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Solid-Phase Extraction (SPE)
Two different polymeric solid phase columns were explored to remove positively
interfering compounds. A Strata-X column selective for neutral compounds was found to remove
interfering compounds without significant loss of analyte. A Strata-X-C column selective for
ion-exchange was also tested, but results suggested that some xanthate compounds were lost
during extraction
Each column was conditioned with 4 mL 18 MΩ water and 4 mL acetone prior to
extraction. Extraction was performed under gentle vacuum on 10 mL aqueous samples, and the
filtrates were collected for analysis. Once completely dry, elution was performed by gravity
using 10 mL of acetone and the eluent was collected for analysis. All solid phases were
discarded after elution.
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Results and Discussion Summary of Utilized Conditions
Table 1. CE analysis conditions
UV Detector Absorbance 214 nm
Capillary Inner Diameter 50 µm
Borate Buffer Concentration 60 mM
Borate Buffer pH 9.1
Temperature 25o C
Voltage 20 kV
Limit of Quantification (LOQ) 10 ppm
Analysis Time 12 minutes
Table 1 outlines the experimental and instrumental conditions that were optimized and
implemented for analysis of both known standards and batch samples. All conditions were
validated and optimized prior to batch sample analysis, and provided highly reproducible results.
Table 2. Approximate migration times of each xanthate
Xanthate ~ Migration Time (min)
PAX/SAX 8.2
PIBX/SIBX 9.1
PIPX/SIPX 9.6
PEX/SEX 10.9
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Separation of Four Xanthate Hydrocarbon Variations
Electropherogram 1: Separation of 500 ppm PAX (A), PIBX (B), PIPX (C), and PEX (D) standards
Electropherogram 2: PAX peak isolated at 500 ppm (bottom) and 1000 ppm (top)
Minutes
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UV - 280nmjune5(pm) 009.dat
A
B C D
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Pairings Results
Electropherogram 3: Pairing of PAX (A) and PEX (B) at 500 ppm and 1000 ppm
Electropherogram 4: Pairing of PAX (A) and PIPX (C) at 500 ppm and 1000 ppm
A B
A C
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Electropherogram 5: Pairing of PAX (A) and SEX (D) at 500 ppm and 1000 ppm
Electropherogram 6: Pairing of PIPX (C) and PEX (B) at 500 ppm and 1000 ppm
A
B C
D
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Electropherogram 7: Pairing of PEX (B) and SEX (D) at 500ppm and 1000 ppm
Electropherogram 8: Pairing of PIPX (C) and SEX (D) at 500 ppm and 1000 ppm
B
C
D
D
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Electropherograms 3 through 8 show the results of pairing each individual xanthate with
the others. This was done to validate that no interactions were occurring during analysis, as well
as identify any possible overlapping peaks. Since all xanthates placed in the CE buffer will be
ionized, only the anionic portion of the molecules will be separated. Electropherogram 7
demonstrates this problem, showing that when the xanthates vary by only the cationic metal
portion (Sodium versus Potassium) the peaks will overlap, preventing their separation. Because
of this instrumental limitation, all xanthate compositions had to be reported as a possibility of
either sodium xanthates or potassium xanthates (ie. 80% PAX or SAX). It is also worth noting
that at the time of xanthate pairing studies, the PAX and PIPX standards had undergone
degradation, PAX more extensively. This is why the PAX peak appears as three separate small
peaks, and the main PIPX peak is accompanied by two small peaks with shorter migration times.
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SPE Results
Electropherogram 9: Quadra PIBX (no SPE)
Electropherogram 10: Quadra PIBX (Strata-X Filtrate)
Minutes
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Minutes
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Electropherogram 11: Quadra PIBX (Strata-X-C Filtrate)
Electropherogram 12: Quadra PIBX (Strata-X Elution)
Minutes
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Electropherogram 13: Alfa Aesar PEX Standard (no SPE)
Electropherogram 14: Alfa Aesar PEX Standard (Strata-X Filtrate)
Minutes
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Migration TimeAreaHeight
Minutes
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Migration TimeAreaHeight
UV - 280nmaug4 (pm) 006.dat
Migration TimeAreaHeight
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Electropherogram 15: Alfa Aesar PEX Standard (Strata-X-C Filtrate)
Electropherograms 9 through 12 show the success of SPE in removing positively
interfering compounds. Before SPE, the peak is broad with an apparent overlapping peak on the
shoulder. After SPE was performed, the peak became a narrow band with no shouldering at all.
This lead to a decrease in peak area, indicating a removal of contaminants. The acetone elution
was analyzed to validate that no xanthate molecules were retained in the solid phase, which
are highly soluble in acetone and would be eluted if present. A clear peak at 4.3 minutes
belongs to the acetone solvent itself, and the complete absence of the PIBX peak at 8.8 minutes
shows that no xanthates were retained and the positively interfering molecules were removed.
Electropherograms 13 through 15 demonstrate that minimal xanthate loss occurs
through SPE with the Strata-X solid phase, and that the Strata-X-C solid phase removes a
Minutes
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Migration TimeAreaHeight
UV - 280nmaug4 (pm) 008.dat
Migration TimeAreaHeight
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substantial amount of the analyte. Only 2.34% of the PEX standard was lost during extraction,
so it was deemed successful and will be utilized going forward.
Batch-Sample Analysis
Table 3. Xanthate characterization data of batch-samples
Manufacturer Reported Xanthate
PAX/SAX (%)
PEX/SEX (%)
PIPX/SIPX (%)
PIBX/SIBX (%)
Degredation/Unknown (%)
Qixia PAX 10.63 0.00 0.00 15.54 73.83 old 2012 PAX 29.95 37.67 0.00 0.00 32.37 Quadra PAX 86.79 0.00 0.00 17.31 trace Quadra PEX 0.00 99.81 0.00 0.00 0.19 Quadra SEX 0.00 115.69 0.00 trace trace Quadra SAX 63.03 0.00 0.00 trace 36.97
Quadra* SIBX 0.00 trace 0.00 112.48 trace Quadra* SIPX 0.00 11.09 124.04 0.00 trace Quadra* PIBX 0.00 0.00 0.00 112.53 trace Flowmin
C3535 PAX 97.31 0.00 0.00 0.00 2.69
G&T* SIBX 0.00 0.00 0.00 115.16 trace G&T SEX 0.00 84.77 0.00 trace 15.23 G&T PAX 21.13 trace trace 21.12 trace
G&T* PIPX 0.00 0.00 7.78 125.51 trace Flottec PAX 78.89 0.00 trace 0.00 11.11
Prospec Chem KAX-51
PAX 51.64 17.60 0 27.81 2.95
* - Reported xanthate composition over 100%, suggesting positive interference. These batches were chosen for SPE
Table 4. Results of batch-sample analysis for main xanthate before and after SPE
Sample Before SPE (%) Strata-X (%) Strata-X-C (%) Alfa Aesar PEX (standard) 100.00 97.66 45.16
Quadra SIBX 112.48 102.40 20.33 Quadra SIPX 124.04 93.70 64.71 Quadra PIBX 112.53 65.27 53.59
G&T SIBX 115.16 83.79 54.82 G&T PIPX 125.51 58.57 32.49
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Table 3 shows the collection of data acquired for batch-samples acquired from the New
Gold mine for analysis. It is reported in percent-mass of each xanthate, which was then
compared to the composition claimed by the manufacturer. After compiling results, it was
noticed that some specific samples reported a xanthate composition over 100%. This indicated
the presence of positive interference and those samples were chosen for SPE experimentation.
The results before SPE and after each of the implemented solid-phases are reported in Table 4.
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Conclusions A novel method was developed for determination of xanthate composition of purchased
floatation agents used in the mining industry by capillary zone electrophoresis (CZE). Capillary
electrophoresis offers high resolving power, while also requiring very small sample volumes and
short analysis times. The method was optimized by running the same standards through varying
buffer or instrument conditions, and was validated by analyzing mixtures of all four hydrocarbon
variations of xanthates and efficiently separating them. Ambiguously labelled packages of
xanthate floatation agents were successfully characterized, and a method for purification by
solid-phase extraction (SPE) was explored for the removal of positively interfering compounds.
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Future Work Moving forward, more bulk samples will be characterized as they are purchased by the
New Afton Gold Mine. Different concentrating methods will be examined to lower the LOQ,
allowing for analysis of tailings pond water samples. A mass spectrometry (MS) detector will be
utilized in order to identify all degradation products and positively interfering compounds. A
solid phase column specific for anionic exchange will be used to improve SPE selectivity and
minimize analyte loss. Finally, a comprehensive summary of all available batch sample data will
be compared to analysis done by New Afton using different instrumentation to further validate
the developed method.
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