Designer & Manufacturer of Static Equipments for Oil, Gas and...
Transcript of Designer & Manufacturer of Static Equipments for Oil, Gas and...
Designer & Manufacturer of Static Equipments
for Oil, Gas and Petrochemical Industries
including:
-Pressure Vessels & Drums
-Towers
-Reactors
-Storage and Atmospheric Tanks
-Hoppers & Cyclones
-Static Gas Mixers
-Special Steel Structures
Introduction
Established in 2003 Based on former OMID
BORESH Co. (since 1972)
Located in Shiraz Great Industrial Zone
Introduction
Factory Area: 20,000 m2 including:
(10,000 m2 Roofed and 10,000 m
2 open Area)
1- Paint and Sandblast Area
2- Production Shops (CS / SS)
3- Office Areas (1056 m2)
4- warehouse
5- Open Warehouse
Potencies
- Total Capacity: 5600 Ton/Year
- Max. Dia. in shop: 8m
- Max. Len. For one equipment: 60m
- Max. Rolling thk.: 120mm
- Max. Beveling: 18m x 200mm
- Max. Cold Press thk.: 40mm
- Max. Weight in one piece: 700 T
Fabrication Capabilities
Departments
1- Thermal & Mechanical Design for:
-Drums
-Towers
-Reactors
-Pressure vessels
Based on ASME Sec. viii Div. 1 & 2
Design & Engineering Capabilities
Departments
2- Finite Element Analysis
Design & Engineering Capabilities
Stress Evaluation under thermal & mechanical Loads
Fatigue Analysis of cyclically loaded pressure vessels
Creep Analysis of high temp./ high pressure vessels
Departments
3- Softwares
Design & Engineering Capabilities
Compress & PV-Elite
Nozzle Pro
ANSYS & Fluent
Codecalc
ASPIRE & +2D for Nesting
Tekla Structure
Departments
4- Cooperation with R&D Dept.
Design & Engineering Capabilities
Conical forming machine (100mm thk. X 3000mm cones)
Knuckle forming on conical shells (100mm thk.)
Cylindrical Rotators in different capacities
Internally Developed Software for Automating design & draft
Departments
Project Planning & Control
1- Project Control
- WBS Definition
- Actual Data Gathering
- Reports Preparation
- Statistical Analysis
- Project Coordination
Incase of any demand, Extra information can be extracted from reports via
statistical analysis
PPC Department acts as a coordinator between management and executive
departments
Departments
Project Planning & Control
2- Project Planning via Primavera & MSP
-Regular Planning
-Resource Planning
-Project Monitoring
- Catch-up Planning
Departments
Project Planning & Control
3- Cost Control
- Budget Planning
- Invoice Issuing
- financial Report Preparation
- Financial & Cost Analysis
Departments
Project Planning & Control
4- Document Control
- Inter-Discipline Coordination
- Technical Document Revision Control
- Shipment Document Preparation
- Project History Book preparation
Departments
Quality Control
1- Pre Fabrication Activities
- QC Procedures and formats Preparation
- Welders Qualification
- Tools Inspection & Calibration
- Material Inspection
Departments
Quality Control
2- MID Fabrication Activities
- Cutting and Milling Inspections
- Fit up Location / Dimension Check
- Welding Inspections (VT / NDT)
- PWHT / PFHT Inspection
- Pressure / hydro Tests
- Special Tests (Ferrit test, Hardness Test, …)
Departments
Quality Control
3- Post Fabrication Activities
- Finishing checks (Sandblast / Paint / Pickling)
- Packing and Marking Inspection
- Final Release / As-built Documentation
- Shipment Inspection
- Final Book Preparation
Departments
Quality Control
-U.T. (Son Test Site Scan 140)
-M.T. (Magna Flux)
-P.T. (Magna Flux)
-Elcometer (Wet / Dry)
-Crosscut / X-cut kits
-Level Surveying system (Trimble)
-Infra Red Thermo meter
-Pressure Gauges up to 300 Bars
4- Devices and Facilities
Departments
Procurement All of raw materials will be purchased from client approved vendors
mostly from well known companies:
1- Carbon steel plate sub vendors:
- Posco (S. Korea) - Dillinger huite (germany)
-Duferco – Clabeque (belgium) - Salzgitter (Germany)
-Voestalpine (Austria) - Mobarakeh (IRAN)
2- Stainless steel plate sub vendors:
- DKC (S. Korea) - Salzgitter (germany)
- Acerinox (Spain) - Columbus (S. africa)
3- Pipe and fitting sub vendors:
-TK Corp(S. Korea) - Dongjin (S. Korea)
-tubos (Spain) - Sumitomo (Japan)
- Benkan (Japan/thailand) - Tenaris (Spain/Argentina)
Departments
Procurement
4- Flange sub vendors:
-Dongjin (S. Korea) - SHM (S. Korea)
-Galperti (Italy) - Melesi (Italy)
-FAD (Italy) - Gharb Flange (Iran)
-Ulma (Spain) - MSA (IRAN)
5- Welding Material Subvendors:
-Bohler - FTP / Vestalpine
-Lincoln - ESAB
-AMA - Kavosh
Training
-ASME sec. viii Div 1
-PV Elite
-Excel VBA Programming
-3D design by auto cad
-Excel Advanced Techniques
-Welding
-EPC Project management
-HSE Fundamentals
Approvals & Certificates
ASP is approved by most of the Iranian
major AVL’s including:
- IR.IRAN Ministry of Petroleum (MOP)
- NPC, Pidmco & Spec (Petrochemical Ind.)
- NIOEC, & NIORDC (Oil Ind.)
- NIGC & POGC (Gas Ind.)
- MAPNA & TAM (Power plant Ind.)
Quality Management System
. ISO 9001-2008
. ISO 14001
. OHSAS 18000
. ISO Ts-29000
. HSE-MS
Approvals & Certificates
Organization Chart
ISO 9001-2008
Board of Directors
Managing Director Counselors Q.A.
Commercial & Human Resources Assistance
Training
Administration Financial
Security H.S.E
Project Management & Technical Assistance
Q.C.
Design & Engineering
Production
Planning & Project Control
ITC
Procurement
Local Procurement
Foreign Procurement
Sales & Market Development Assistance
Publicity
R&D
Sales
International Relationship
Facilities
Cutting Systems
-CNC Cutting (3 x 12 m)
-Strip Cutting (8 torch)
-Guillotine (6m x 32mm)
-Disk Cutter (500 mm)
-Profile Punch (5 Jobs)
-Plasma Cutter
-Rail Oxy-fuel Cutter
Facilities
Machining Systems
-Heavy Bevel (.2 x 18 m)
-Lathe (1.5 x .5m 2 sets)
-3axis Universal Mill
-Heavy Universal Mill
-Radial Drill (5 sets)
Facilities
Forming Systems
-4 Roll Bend(3200x70 ,
2500x1000 ,2000x120)
-3 Roll Bend(2000x16)
-Profile Roll(300 mm)
-Profile Roll (100mm)
-H Frame Press (350t)
-Break Press (6m 750t)
Facilities
Welding Systems
-Boom & Column SAW
+ Rotators (40 ~ 500 Ton)
-Truck SAW
-TIG / ARC
-MIG / MAG / Flux Cord
References
Past Years Major Projects
Flash drum Tower for Hengam Petrochemical Complex
ID: 7500 mm – Height: 42 m – Weight: 750 ton
Max. thickness: 46mm – Material: SA516 gr. 70 / S.S 304
References
References
References
References
References
References
Past Years Major Projects
17 pressure vessels for Veniran Petrochemical Co.
References
Past Years Major Projects
26 Pressure Vessels for Hengam Petrochemical Co.
References
Past Years Major Projects
Decocking Cyclones for Gachsaran Petrochemical Co.
References
Past Years Major Projects
Static gas Mixers for South Pars Phases 20 , 21
Client: Oil Turbo Compressor Co. | Material: Carbon Steel
References
Past Years Major Projects
14 Pressure Vessels & 2 Reactors for Sabalan Petrochemical Co
Client: PIDEC | Max thk. 40 mm | Max ID 5m
References
Past Years Major Projects
Molecular Sieve Dryers for Pardis Petrochemical Co
Client: NDEC | Max thk. 90 mm | ID 2.5m
References
Past Years Major Projects
Stainless Steel Hoppers For Shiraz Petrochemical Co.
References
Past Years Major Projects
Carbon Steel Drum For Ghadir Petrochemical Co.
References
Past Years Major Projects
Pressure Vessels for Gachsaran Petrochemical Co.
References
Past Years Major Projects
Stainless Steel Shell & Tube Heat Exchanger for Shiraz
Petrochemical Co.
References
Past Years Major Projects
Salman Farsi offshore SKID
References
Past Years Major Projects
Double walled Cryogenic Ammonia Tanks
For Shiraz Petrochemical Co.
References
Past Years Major Projects
Primary Reformer Ducts
For Shiraz Petrochemical Co.
References
Past Years Major Projects
Pyramid Land Rig Structure
For NIDC
References
Past Years Major Projects
15 sets of Land Rig Accessories
For NIDC
Visions
Our Visions for upcoming year
Increasing production capacity up to 9000 T/Year
Upgrading the Roll Bending System up to 240mm
Market Development in Mid-East Countries