DESIGN OF INFRARED THERMOGRAPHY DIAGNOSTICS FOR THE … · 2016. 5. 5. · [1 ‐5µm] optimized @...
Transcript of DESIGN OF INFRARED THERMOGRAPHY DIAGNOSTICS FOR THE … · 2016. 5. 5. · [1 ‐5µm] optimized @...
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JAN. 2015
DESIGN OF INFRAREDTHERMOGRAPHY DIAGNOSTICSFOR THE WEST PROJECT
X. Courtois, MH. Aumeunier, Ph. Moreau, C. Balorin, H. Roche, M. Jouve, JM Travere, F. Micolon, C. Begat, M. HouryIRFM
1st IAEA Technical Meeting on Fusion Data Processing, Validation and Analysis Nice, 1st - 3rd of June 2015
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Introduction
IR views objectives & location
Design & performances
Cameras and signal processing
Conclusion
OUTLINE
Introduction
IR views objectives & location
Design & performances
Cameras and signal processing
Conclusion
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THE WEST PROJECTA MAJOR UPGRADE OF TORE SUPRA
WEST + Tore Supra supra conductive magnets and actively cooled Plasma Facing Components = capabilities of long pulse operation in a full metallic environment,
high fluency (10 MW/m² steady state), H mode
=> Tore Supra is a unique facility as test bed for ITER W Divertor technology
carbon Limiter (2012) X-point, tungsten Divertor (2016)
WEST (Tungsten (W) Environment for Steady State Tokamak) project:
Aims to transform TORE SUPRA configuration
Carbon Tungsten
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OUTLINE
Introduction
IR views objectives & location
Design & performances
Cameras and signal processing
Conclusion
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Equatorial portWide Angle Tangentialview
Bumper (W/CFC)
Lower divertor (full W) Baffle (W/Cu)
Antennae protection (W/CFC)
Upper divertor (W/Cu)
Upper port protection (W/Cu)
Outer wall (SS)
Inner wall (SS)
Endoscope optic front end
Standarddivertor view
Antennae view
folded spherical mirror
Niche
High resolution view
Objectives: Measure the surface temperature of Plasma Facing Components (PFC) In order to ensure their integrity and provide data for physics
IR VIEWS & MONITORED COMPONENTS
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LH C3
LH C4
ICRH Q4
ICRH Q2ICRH Q1
7 Divertor Standard Views 100% divertor surface (with overlap)
7 endoscopes located in upper ports
Objectives: RT protection of the divertor Physics studies :
• Plasma Wall Interactions• PFC behavior (dust deposition, ageing)• ...
Spatial resolution
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1 Wide Angle tangential view (equatorial port)=> temperature monitoring of upper divertor,
upper port protections, a bumper
LH C3
LH C4
ICRH Q4
ICRH Q2ICRH Q1
sas
5 Antennas views3 ICRH & 2 LHCD => for RT protectionSpatial resolution Study gaps and leading edges=> Redundancy with the standard viewsSpatial resolution 14 IR views in total
IR VIEWS OBJECTIVES & LOCATION (2/2)
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OUTLINE
Introduction
IR views objectives & location
Design & performances
Cameras and signal processing
Conclusion
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UPPER PORT ENDOSCOPE OVERALL DESCRIPTION
Optical tube 100 mm 3 optical lines
large FOV, water cooled
HeadOptic front end+ Heat load
IR Cameras
Machine Flange
Niche- Folded mirror- cooling plate
NEW !
NEW !
NEW !
NEW
NEW
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IR Wavelength
Band
Expected range of Temperature
(ε=0,2)
Time resolution
Pixel Projection
(512x640 pix)
Expected resolution with real lenses
@ 95% true temp.
Standard Divertor view (x7)DESIGN COMPLETED
Antenna view via mirror (x5)DESIGN COMPLETED
High Resolution Divertor viewDESIGN ONGOING
Wide Angle Tangential viewDESIGN IN PROGRESS
OPTICAL DESIGN AND PERFORMANCES
[1 ‐ 5µm]optimized @ 1.7 µm 300°C - 3200°C
50 Hz full frameMulti Integration Time(high dyn. T° range)
2 mm 6 mm @1.7µm24 mm @3.7µm
[0.6 ‐ 5µm]optimized @ 1.7 µm 250°C - 3200°C
250 Hz full frame1 adaptive IT
(reduced T° range)0.7 mm 10 mm NA (high depth of field)
[1 ‐ 5µm]optimized @ 1.7 µm 200°C - 3200°C
50 Hz full frameMulti Integration Time
(high dynamicT° range)
2.8 mm 8 mm @1.7µm12 mm @3.7µm
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STANDARD DIVERTOR VIEW (2 X 48° FOV)
STD DVT LEFT VIEW LEFT VIEWRIGHT VIEW
Optical simulation:
Left and right views uses 2 optical lines Optically combination on one detector frame
SPEOS CAAV5 © CEA
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STANDARD DIVERTOR VIEW OPTICAL DESIGN
~ 2000 mm
28 lenses (ZnSe, ZnS_Broad, Silicon, CAF2)2 prisms4 mirrors2 tight sapphire windows
camera
Status : Optical and Opto‐mechanical design completed Call for tender for Manufacturing in progress
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ANTENNA VIEW SIMULATION
SPEOS CAAV5 ©CEA
Monte Carlo Ray tracing photonic simulation
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ANTENNA VIEW OPTICAL DESIGN
~ 2200 mm
Status : Optical and Opto‐mechanical design completed Call for tender for Manufacturing in progress Mirror: 2 prototypes under manufacturing
(Molybdenum & SS)
Antenna
tight window and deflecting mirror
head optics
relay lenses
camera lens
tight window
32 lenses (CAF2, Sapphire, AMTIR1, ZnS_Broad)2 mirrors2 tight sapphire windows
watercooled
plate
Molybdenum or SSspherical mirror
Radius 250mm
Folded Mirror
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HIGH RES. DIVERTOR VIEW (20° FOV)
The HR view uses the third optical line
LEFT VIEWRIGHT VIEW
HR VIEW
Optical simulation
Status : Design in progress
SPEOS CAAV5 © CEA
512 pixels
640 pixels ≈ 430 mm
Strike points
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Simpler design (more space available): 2 mirrors in the vacuum vessel + tight window + camera lens
Camera + lens Tight window(sapphire)
Status : Optical design completed Opto‐mechanical and Mechanical design in progress
Optical head
spherical mirror
Pupil hole 3mm
plan mirror
TANGENTIAL VIEW PRELIMINARY DESIGN
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IN‐SITU TEST : IR REFERENCE SOURCES
Rugged & vacuum resistant 5 W900°C @ emissivity = 0.8
Alumina
3.5 mmNi filament
3V
IR sources located on antennas and on divertor views:
=> reference hot spot check camera good working adjust masks of Region Of Interest
IR sources
Example of location on LH antenna
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OUTLINE
Introduction
IR views objectives & location
Design & performances
Cameras and signal processing
Conclusion
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Wall Monitoring SystemTmax , ROI Alarm + Arc detection
+ Reflection assessment
PX
Ie/ P
CIe
exte
nder 3 x 64 MB/s
Raw DL + Temperature + ROI data
3 FPGA boardsAcquisition + RT processing
Optical Transceiver
Camera Link
GPIO
Optical Transceiver
Cameras
Cam. Link
Optical fibre
WEST database + IR server
RT Works IR data
(lossless compression)
Acquisition PC>500 GB Local data storage
(+screen in Control Room)
RS232GPIO
Optic fibre Ethernet 64MB/s x3 IR luminance video stream
+ Tmax & alarm / Region Of InterestC
hron
o bo
ard Copper link
Other Diag. data
IR a
cqui
sitio
n U
nit
Wal
l Mon
itorin
g sy
stem
Toka
mak
WE
ST
power supply
PXI Express (5 identical units)
RS232
Data capture (Cameras)
RT basic data processing & Acquisition system
GLOBAL DATA PROCESSING ARCHITECTURE
RT Monitoring and interfaces with external systems
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HOME‐MADE IR CAMERAS
IRFM experience in camera assembling for harsh environment (B +T°) :
On the shelf InSb detector• spectral range : 1,5µm – 5,0µm• 640x512 pixels, Pitch : 15µm• 250 Hz acquisition rate @ full frame• Camera Link video format• Multi Integration Time (up to 6 IT)
IRFM Design• Thermalized filter• Soft iron magnetic shielding• Rugged power supply• Water cooling control• Optical Camera Link transceivers
Detector procurement in progress Camera design done
Status:
Bi‐spectral camera, HgCdTe 3.5 & 4.5 m 640x512 pix Fast camera, InSb 1‐5 m 640x512 350Hz
Others available cameras:
12 home-made camerasCustomised features, affordable cost
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FPGA BOARD“CENTRAL” HARDWARE COMPONENT
Functions:Camera basic functions:Detector local board controlData calibration & corrections (Bad Pixel Replacement, NUC,...) RT Multi Integration-Time processing (up to 6 IT)
Data acquisition and storage on PC (PXIe bus) Real time data processing:Region Of Interest processing:
Temperature threshold alarm -> Interlock system hard outputHot spot detection,Spatial and temporal filteringRT Data throughput to WMS (Ethernet)
Under procurement Code development (VHDL) in progress
Status:
Reuse of former developments on similar FPGA boards : Monitore Project (IRREEL diag) : algorithms for thermal events smart detection JET Protection Inner Wall project: algorithms for RT monitoring (ROI, filtering,...) Home‐made bi‐spectral camera : algorithms for calibration, NUC, adaptive IT, acquisition
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Multi-diagnostics analysis for High level Machine protection
Discharge data analysis to optimize next discharge
Physics parameters(λq, Prad, etc.)
Plasma parameters : Magnetic equilibrium, Ip
scenario compatibility with PFCs operational limits ?
Before discharge
During discharge After discharge
PFC material, optical properties & operational limits
(max surface temperature)
Diagnostics features
WEST Database
M. Travere et al.,1st EPS Conference on Plasma Diagnostics, Frascati, April 2015
Full integrated simulation from the plasma source to the measured temperature
WALL MONITORING SYSTEMDISCHARGE LEARNING / OPTIMIZATION PROCESS
Diag data
(IR)
Knowledge for scenario construction & operational limits
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OUTLINE
Introduction
IR views objectives & location
Design & performances
Cameras and signal processing
Conclusion
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CONCLUSION
o The WEST upgrade of Tore Supra requires new diagnostics for PFCs protection
o 4 different IR views are developed : standard and high resolution divertor views, antennas views, and 1 wide angle tangential view
o The developments are in progress : optical and opto‐mechanical systems, IR cameras, acquisition and RT processing
o A novel system (WMS) is proposed for high level machine protection and discharge control
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THANK YOU
FOR YOUR ATTENTION