DESIGN OF ENERGY FACILITIES -...
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DESIGN OF ENERGY FACILITIES
2018
2 DESIGN OF ENERGY FACILITIES
Inter RAO - Engineering
Inter RAO — Engineering
One of the largest engineering companies in Russia. A member of Inter RAO Group, an essential engineering asset of
the Holding. The company offers the full range of services in construction and
modernization of energy facilities, from concept design to commissioning
The company successfully implements projects in Russia and abroad.
Services:
EPC/EPCM project management Design of energy facilities BOT/BOO projects Supply of primary and auxiliary equipment Pre-commissioning and commissioning De-commissioning of obsolete facilities Performing the functions of an engineering customer Integrated offer on the basis of 6 FA gas turbine power-generating unit
Facts and figures:
Today the company is working on 4 projects involving construction
and renovation of generation facilities with a total capacity of 1 GW
The total installed capacity is 6,4 GW (21 power-generating units)
A team of 500 highly skilled professionals
The company has its own design division: Teploenergoproyekt
branch
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1. Sochinskaya, 80 MW
2. Kaliningradkaya SDPP-2, 450 MW
3. Urengoyskaya SDPP-2, 491 MW
4. Kharanorskaya SDPP-2, 225 MW
5. Ivanovskiye CPP, 325 MW
6. Tomskaya TPP-1, 15 MW
7. Omskaya TPP-3, 85 MW
8. Gusinoozyorskaya SDPP, 210 MW
9. Dzhubginskaya TPP, 180 MW
10. Cherepetskaya SDPP, 2*225 MW
11. Yuzhnouralskaya SDPP-2, 2*400 MW
12. Nizhnevartovskaya SDPP, 400 MW
13. Verhhnetagilskaya SDPP, 420 MW
14. Permskaya SDPP, 800 MW
15. Zatonskaya TPP, 440 MW
16. Pregolskaya TPP, 440 MW
17. Talakhovskaya TPP, 156 MW
18. Mayakovskaya TPP, 156 MW
19. Primorskaya TPP, 195 MW
RUSSIAN PROJECTS
PROJECT GEOGRAPHY
УКРАИНА
Moscow RUSSIAN
FEDERATION
08
06 07
12
03
11
13 14
05 10
16,19
09 01
15
02,17,18
04
Projects in progress with combined capacity of 1 GW 4
Completed projects with combined capacity of 6,4 GW 21
Projects in progress
Completed projects
Tajikistan
20
RUSSIAN FEDERATION
Afghanistan 23 21-22
Bangladesh
20. Tajikistan Sangtuda HPP-1, 670 MW 21. Bangladesh Ghorasal TPP, 210 MW
PROJECTS ABROAD
22. Bangladesh Siddhirganj TPP, 210 MW 23. Afghanistan Naglu HPP, 2*25 MW
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DESIGN COMPETENCIES
Teploenergoproyekt is a design division of Inter RAO - Engineering based in Ivanovo and Nizhny Novgorod. It has a staff of over 100 professionals with years of experience in design of energy facilities in Russia and abroad
Design projects
Thermal condensation and cogeneration power plants with power-generating units of 50 MW or higher unit capacity:
Combined cycle power plants Coal-fired power plants
Small (up to 25 MW) and distributed power facilities:
Gas turbine and combined cycle power plants with capacity of up to 50 MW
Gas-engine power plants
Power grid facilities:
35-750 kV substations
Power output schemes for power plants
Power transmission lines:
35-750 kV suspended lines
35-500 kV cable lines
DC transmission lines
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Why Inter RAO - Engineering?
The company has a vast experience in design on foreign markets, we
are well familiar with international requirements for
documentation (CIS, Eastern Europe, Middle East (Syria, Iraq), South
Asia (India), Latin America (Ecuador))
We utilize multi-d design technologies
Our design division is part of a major engineering company that carries
out turn-key construction of energy facilities, which allows us to
correctly identify customer needs and minimize design risks.
Experience in implementing projects using equipment from major
global and domestic suppliers such as Siemens, GE Energy, Alstom
Power, ABB, Power Machines, EMAlliance and others.
We have a unique database on the projects we have implemented so
far which allows us to promptly find the best solutions.
We offer best prices and delivery time.
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Design services
Our company offers a full range of services related to design of energy facilities as well as extra services at any stage of the project such as:
Concept design development (pre-feasibility
studies)
Development of a basic design (at basic design
stage)
Detailed design
Analysis of design documentation
Project support (designer supervision)
Energy consulting.
Performing the functions of an engineering
customer
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3D modelling competencies
Teploenergoproyekt employs three-dimensional modelling solutions using AVEVA E3D, a centralised data storage and management system, which allows us to create designs of any complexity or scale for: Engineering structures, including foundations Process equipment Electrical equipment Pipelines and steam pipes Cable lines etc.
The Company has developed and implemented at Inter RAO Group companies a corporate 3D modelling standard for designing energy facilities. According to this standard, the companies of the Group must always use CAD 3D modelling in design
Benefits of 3D modelling:
Minimisation of collisions and errors in design solutions Reduced design time
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Design of thermal power plants
What makes our designs different:
We develop design projects using primary equipment of various capacity classes from leading global and domestic suppliers
We elaborate highly detailed solutions utilising best international practices and objective information about the intended construction/renovation site
The solutions we offer ensure:
Maximum reliability of equipment Maximum CAPEX efficiency and lowest running costs Minimal use of metal without detriment to reliability and operating efficiency Increase of productivity during construction, operation and repairs Conformance to the best environmental standards and good working conditions for personnel
engaged in operation and repairs
Design and survey take 18 to 32 months including:
Engineering survey: 3-8 months Development of design documentation: 9-13 months (including all required approvals and
expert assessments) Development of detailed design: 10-20 months
Reference examples:
230 MW Combined Cycle Power Plant in Rybinsk, Yaroslavl Region: construction design Termogas Machala TPP in Ecuador: we carried out engineering surveys, developed the
design specifications and estimates for expanding the installed capacity by 170 MW and introducing a combined cycle
Ekibastuzskaya SDPP-2, 636 MW unit 3 (Kazakhstan), expert assessment of the design specifications and estimates at detailed design stage
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Design of small and distributed generation facilities
What makes our designs different:
Our designs are based on energy efficient production schemes that utilise
gas turbines or gas engine units.
We design facilities taking into account the way various sources of energy
operate in parallel with the power grid and not in in parallel with the
power grid.
We offer optimised solutions that minimise the payback period for small
energy facilities (between 8 months and 7 years)
Time for engineering survey:
4-6 months depending on the construction site, the kind of buildings and
structures to be designed
Reference examples:
Tomsk TPP-1, construction of a 15 MW power-generating unit and a
heat recovery steam generator
Sochi TPP, construction of an 80 MW combined cycle gas turbine
Dzhubginskaya TPP, construction of a power plant consisting of two 90
MW units
Omsk TPP-3, construction of a 90 MW combined cycle gas turbine
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Design of power grid facilities
What makes our designs different:
We offer integrated solutions for power plant switchboards
We utilise both open and close layouts, including gas
insulated switchgears
Design of power output schemes and development schemes
Calculating modes and stability of power systems
Use of modern microprocessor based relay protection systems
Cherepetskaya SDPP, construction of a 110 kV gas
insulated switchgear
Yuzhnouralskaya SDPP, a feasibility study and
design for switching over the turbine units No. 5 and
No. 6 to a 110 kV outdoor switchgear
Omsk TPP-3 and Omsk TPP-4: design of power
output schemes
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Our customers
External customers:
E.ON Russia, JSC FENICE RUS, LLC Wimm Bill Dann, JSC EF Ingineering, LLC
ООО «ПГУ-ТЭЦ Рыбинск»
ENEX, OJSC Teplo Tyumen, PJSC JSC IIC ENERGOTRUST COTES, CJSC LLC “CCGT-CHP Rybinsk”
Enterprises Inter RAO Group:
JSC Inter RAO — Electric Power Plants Fund Energy without borders TGC-11, JSC Bashkir Generation Company, LLC
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Our Projects. 1
Generation facilities for external Customers
Power plant Customer Work types
TERMOGAS Machala (Ecuador) ENEX OJSC Development of design specifications and estimates, engineering surveys for the deployment of combined cycle equipment
CCP in Rybinsk LLC CCP Rybinsk Development of a design for a 230 MW TPP construction
Novocherkasskaya SDPP Energotrust Industrial and Investment Company CJSC
Development of detailed design for suspended and support pipeline system for main steam and hot reheat pipelines of power-generating unit station No 9
52 MW Combined Cycle Power Plant in Tutaev
FENICE RUS LLC Technical Audit
Surgutskaya SDPP-2 E.ON Russia OJSC Development and approval of design documentation for replacement of steam supply pipes of the medium pressure cylinder in power-generating unit No 1
Shaturskaya SDPP
E.ON Russia OJSC Retooling of the reduction unit to ensure compliance with fire safety rules
Voronezh TPP-1 Quadra OJSC Project management, analysis and monitoring of design documentation and detailed design for the project to renovate the power plant and build a 223 MW combined cycle gas turbine
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Our Projects. 2
Inter RAO generation facilities
Power plant Work types
Cherepetskaya SDPP
• Design management, analysis and monitoring of design documentation and detailed design to build power-generating units 8 and 9 • Design for the decommissioning of the first stage and units 5 and 6 • Design for the construction of a fuel oil pumping station for the power-generating units in the third stage, using the existing tanks • Design for the transfer of the existing heat distribution system from the first to the third stage • Design and survey for the replacement of 2 transfer cranes
Verkhnetagilskaya SDPP
• Project management, analysis and monitoring of design documentation and detailed design for the construction of 420 MW combined cycle gas turbine No 12
• Development of a project to renovate hydraulic facilities No 2 after multi-factor study and expert assessment of the project • Multi-factor study of the hydraulic facilities of the Vogulsky waterworks and development of design documentation • Developing the design of the construction of an ultra-filtration unit to replace the existing water pre-treatment in the feedwater makeup of the heat
distribution network
Permskaya SDPP Project management, analysis and monitoring of design documentation and detailed design for the construction of 800 MW power-generating unit No 4
Urengoyskaya SDPP Project management, analysis and monitoring of design documentation and detailed design for the construction of 460 MW combined cycle gas turbine
Kharanorskaya SDPP Project management, analysis and monitoring of design documentation and detailed design for the construction of 225 MW power power-generating unit No 3
Gusinoozerskaya SDPP
Project management, analysis and monitoring of design documentation and detailed design for the construction of 210 MW power power-generating unit No 4
Tomsk TPP-1 Project management, analysis and monitoring of design documentation and detailed design for the construction of a 15 MW gas turbine power unit and a heat recovery steam generator
Omsk TPP-3 Project management, analysis and monitoring of design documentation and detailed design for the construction of a 90 MW combined cycle gas turbine
Dzhubginskaya TPP Project management, analysis and monitoring of design documentation and detailed design for the construction of a 180 MW TPP
Ekibastuzskaya SDPP-2 (Kazakhstan)
Expert assessment of design specifications and estimates at detailed design stage for the project to expand and renovate Ekibastuzskaya GRES-2 and install 600 MW power-generating unit station No. 3
Zatonsakaya TPP Development of detailed design of the construction and architectural part of the auxiliary buildings and structures for a 400 MW combined cycle gas turbine
Erkovetskaya TPP Analysis of pre-design documentation
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Our Projects.3
Power grid and infrastructure facilities for external Customers:
Customer Work types
Teplo Tyumeni OJSC Development of a heat supply system for Tyumen for 2014-2028
Wimm Bill Dann Delivery and installation of uninterrupted power supply units to ensure uninterrupted power supply of shop No. 5
Grid and infrastructure facilities for Inter RAO Group:
Customer Work types
Omsk TPP-3 Omsk TPP-4
Engineering and survey for the installation of a new T-120 turbine to replace the existing PT-50-130 turbine station No. 10 at Omsk TPP-3: - Power output scheme for Omsk TPP 3 to commission T-120 - Power output scheme for Omsk TPP 4 to commission T-120
Cherepetskaya SDPP General contract to build a 110 kV gas insulated switchgear
Yuzhnouralskaya SDPP
Development of a feasibility study and design for switching over turbine units 5 and 6 to 110 kV outdoor switchgear
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Quality management certificates
ISO 9001:2015 –
Quality management system
ISO 14001: 2015 –
Environmental management system
BS OHSAS 18001:2007 –
Health and safety management system
Appendix
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References (1)
List of facilities designed with the help of employees of Teploenergoproekt, the Ivanovo branch of LLC Inter RAO — Engineering
№ Country Project General designer Number of generation
units and capacity
1 Iran Working documents of Ramin TPP, units 5 and 6. JSC Zarubezhenergoproekt 2 х 300 MW
2 Russia
Development of working documents for Mutnovskaya GTPP. JSC Zarubezhenergoproekt 2 х 25 MW
3 Libya
Development of technical proposal and conceptual solutions for West Tripoli TPP. JSC Zarubezhenergoproekt 2 х 325 MW
4 Hungary
Development of working documents for Geller TPP, PGU-240. JSC Zarubezhenergoproekt 1 х 240 MW
5 India
Development of working documents for Barh TPP. Boiler Island. JSC Zarubezhenergoproekt 3 х 660 MW
6 India
Development of working documents for Sipat TPP. Turbine Island. JSC Zarubezhenergoproekt 3 х 660 MW
7 Iraq
Development of working documents for Harta TPP. Replacement of boilers. JSC Zarubezhenergoproekt 2 х 210 MW
8 Greece
Development of working documents for Meliti-Ahlada TPP. Turbine Island. JSC Zarubezhenergoproekt 1 х 330 MW
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References (2)
№ Country Project General designer
Number
of generation units
and capacity
9 Russia Rehabilitation of Krasnodarskaya TPP. JSC Е4 – SibCOTES 1 х 410 MW
10 Russia
Technical support and adaptation of Unit 8 construction project (PGU-
420, TPP-26, a subsidiary of JSC Mosenergo) to Russian standards, rules
and regulations.
JSC Mosenergoproekt 1 х 420 MW
11 Russia
Technical proposal for turnkey construction of Unit 9 at
Novocherkasskaya TPP.
LLC EMAlliance –
Teploenergoproekt 1 х 330 MW
12
Bosnia and
Herzegovina
Serbia
Technical proposal for turnkey construction of 330 MW Stanari TPP. LLC EMAlliance –
Teploenergoproekt 1 х 330 MW
13 Russia
Technical proposal for turnkey construction of 50 MW GTU-TPP at
Sinarsky Pipe Works.
LLC EMAlliance –
Teploenergoproekt 2 х 25 MW
14
Bosnia and
Herzegovina,
Serbia
Technical component of 350 MW Stanari TPP contract. LLC EMAlliance –
Teploenergoproekt
1 х 350 MW
15 Russia Tender documentation for the bid for PGU-470 construction for
Khabarovskaya TPP.
LLC EMAlliance –
Teploenergoproekt 1 х 470 MW
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References (3)
№ Country Project General designer
Number
of generation units
and capacity
16 Iran Technical proposal for the boiler island of two 325 MW units for Tabas TPP. LLC EMAlliance –
Teploenergoproekt 2 х 325 MW
17 Venezuela Technical proposal for the construction of TPP. LLC EMAlliance –
Teploenergoproekt
1 х 300 MW
(1 boiler +1 steam
turbine)
18 Russia Development of core equipment source data for the construction of 90 MW
PGU at Omskaya TPP-3 for the general designer. JSC Е4 –SibCOTES
1 х 90 MW
(2 gas turbines + 2
boilers + 1 steam turbine)
19 Russia Working documents for the construction of Unit 8, PGU-420, TPP-26, a
subsidiary of JSC Mosenergo.
LLC EMAlliance –
Teploenergoproekt
1 х 420 MW
(1 gas turbine + 1 boiler
+ 1 steam turbine)
20 Ukraine Development of working documents for the reconstruction of boiler 1 at
Zaporiska DRES.
LLC EMAlliance –
Teploenergoproekt
1 х 300 MW
(1 boiler +1 steam
turbine)
21 Ukraine Technical proposal for rehabilitation of Unit 3 at Zaporiska DRES. LLC EMAlliance –
Teploenergoproekt
1 х 300 MW
(1 boiler +1 steam
turbine)
22 Russia Technical proposal for the construction of GTPP at the site of Kuznetskaya
TPP.
LLC EMAlliance –
Teploenergoproekt
2 х 136 MW
(2 GTUs)
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References (4)
№ Country Project General designer
Number
of generation units
and capacity
23 Russia Technical proposal for the construction of Units 2 & 3 of the Energy Complex at
Yuzhnouralskaya TPP-2.
LLC EMAlliance –
Teploenergoproekt 2 х 400 MW
24 Serbia
Development of Technical Concept of Energy Infrastructure Rehabilitation for the City
of Belgrade
Installation of gas turbines in existing main building of Novi Beograd power plant.
LLC EMAlliance –
Teploenergoproekt
3 х 32 MW
25 Serbia
Development of Technical Concept of Energy Infrastructure Rehabilitation for the City
of Belgrade
Construction of steam turbine unit on the site of Novi Beograd power plant.
LLC EMAlliance –
Teploenergoproekt
2 х 76.5 MW
+ 1 х 77 MW
26 Serbia
Development of Technical Concept of Energy Infrastructure Rehabilitation for the City
of Belgrade
Construction of gas turbine unit and TPP on the site of Vozdovac power plant.
LLC EMAlliance –
Teploenergoproekt 3 х 55 MW
27 Russia Development of working documents for TPP-5 PGU capital construction project in Ufa. Customer: CJSC KOTES
28
Russia Development of working documents for direct steam pipes and superheater for the
generation unit of Station 9 at Novocherkasskaya TPP.
Customer: ZAO PIK
Energotrust
29
Moldova Delivery of pre-feasibility study for the rehabilitation of PGU-250 units of Stations 11
and 12 of Moldova TPP with replacement of existing GT-35-770-3 turbines with
modern gas turbines.
Client:
Moldova TPP
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Project documentation competencies (1)
Development of concept projects and investment justifications
# Contents
Project scope
In-house With
third parties
1. General annotation X X
2. General plan and transport X
3. Heat mechanics solutions X
4. Water treatment and schedule X
5. Electrotechnical solutions X
6. Communications and alarms X
7. Industrial control system for technology process X
8. Hydraulic solutions X
9. Key construction solutions X
10. Considerations for construction arrangements X
11. Human resources and social development X
12. Technology and economics X X
13. Assessment of environmental footprint X
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Project documentation competencies (2)
Development of individual sections of project documentation as per Resolution 87 of 16.02.2008 of the Government of Russia
# Contents Project scope
In-house With third parties
1. Annotation X X
2. Parcel development plan X
3. Architectural solutions X
4. Structural and spatial design X
5.
Details of engineering equipment and infrastructure, list of engineering steps and contents of engineering solutions X X
a) Power Supply System X
b) Water Supply System X
c) Drainage System X
d) HVAC and heating pipelines X
e) Communications networks X
f) Gas supply X
g) Technology solutions, including the following: X X
- Start-up circuit and calculation of power balances Х X
- Solid fuel delivery X
- Hydraulic infrastructure X
- Thermal insulation and rust-proofing X
- Water treatment X
6. Construction management project X
7. Demolition and dismantling management project X
8. List of environmental protection initiatives X
9. Fire safety initiatives X
10. Accessibility initiatives X
11. Capital construction estimate X X
- Return on investment, technology and economics X
12. Other documents mandated by federal laws X
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Project documentation competencies (3)
Development of working documents for integrated construction project
# Contents
Project scope
In-house With third
parties
1. General plan X
2. Main building, including water treatment facilities X X
2.1
Construction component, including the following: X X
- Turbine foundations X
- Building structure, including the foundations X
- Chimney X
- Architectural and planning charts Х
- Engineering systems X X
2.2. Technology components X
2.3 Electrotechnical solutions, including the following: X X
- Electric lighting and welding wiring X
2.4 Industrial control system and measuring instruments X
2.5 Communications and alarms X
2.6 Telemechanics and energy metering systems of the master infrastructure X
3. Electrotechnical constructions, including the following: X X
- High-voltage distributors X
4. Solid fuel handling equipment X
5. Liquid fuel and oil handling equipment X
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Project documentation competencies (4)
Development of working documents for integrated construction project
# Contents
Project scope
In-house With third parties
6. Gaseous fuel handling equipment X
7. Water treatment stations at the industrial site Х
8. Production and supply of specialty gases X
9. Process water supply (with coolers and recharge systems) Х
10. Technology communications Х
11. Heat delivery Х
12. Process and drinking water supply, including hot water supply
Х
13. Process and fire water supply Х
14. Sewer, process and rainwater drainage X
15. Hydro cleaning of fuel supply X
16. Deashing X
17. External dust removers X
18. Utility buildings X
19. Civil defense infrastructure X
20. Transportation infrastructure X
21. Repair and maintenance workshops X
22. Warehousing X
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Accreditation
In 2014 Inter RAO - Engineering successfully obtained accreditation from LLC Inter RAO - Procurement Management Centre for Design of Energy Facilities, becoming one of the five accredited general designers.
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SRO Certificates
Inter RAO – Engineering, LLC
27 Bolshaya Pirogovskaya, Moscow, Russia, 119435
phone: +7 (495) 664-88-40 fax: +7 (495) 664-88-41 e-mail: [email protected]
Teploenergoproekt
Timiryazeva 1, build.2. Ivanovo, Russian Federation, 153000,
phone: +7 (4932)-34-63-11; +7 (4932)-34-62-22 e-mail: [email protected]