Design Features and Operating Concepts - · PDF fileDesign Features and Operating Concepts ......
Transcript of Design Features and Operating Concepts - · PDF fileDesign Features and Operating Concepts ......
Page 6205Hazardous Location Valves
Design Features and Operating Concepts
Valves with electro-mechanical actuatorsfor quick opening or closing action
4/97
Normally closed shut-off valves are used inburner system fuel supply lines on industrial boilers,furnaces, ovens, kilns, and other heating processes.All valves are designed to shut-off fuel automaticallyand instantly with an interruption in the electric powersupplied through your safety circuit.
These valves are also used for the manual ormotorized opening or closing of pipe lines carryinggases and liquids commonly used in industrial proc-esses. Normally closed valves cannot be opened untilthe interlocking safety control circuit is proven andresulting electrical power is supplied to the shut-offvalve.
Motorized automatic valve actuators are usedwhere remote access or unmanned applications areneeded.
NOTE: Valve motors and solenoids are protectedagainst thermal overload. If the valve duty cycle isexceeded, the motor and/or solenoid must be allowedto cool before the internal thermal protection willautomatically reset.
Manual reset actuators require operating person-nel to be physically present to actuate the valve fromits at rest position.
Normally open vent valves are most often usedas the bleed valve in a block-and-bleed pipe train,sometimes required by insurance authorities. Theyare designed to open a vent line automatically andinstantly upon an interruption in the electric powersupply through your safety control circuit.
These normally open valves are also used inprotective atmosphere systems and other gaseousand fluid service requiring quick opening or by-passpurging action.
Like the normally closed versions, both automaticand manual reset actuators are available for remoteaccess locations, or when operating personnel'sphysical presence is preferred.
All Maxon valves feature one-piece cast iron orcast steel bodies with micro-lapped seats and discs.Straight-through flow path minimizes pressure dropthrough full open swinging gate or rising stem (guillo-tine action) bodies.
Page 6206 Hazardous Location Valves
Valve Body Design Details
To provide fuel shut-off in your process service lines, Maxonuses two different styles of valve bodies:
Rising stem (guillotine action) bodies are frequently usedin normally closed and normally open gas valves. The micro-lapped, spring loaded guillotine disc gets a pressure assist fromthe flowing gases to seal against the downstream micro-lappedmetal seat ring. The carefully machined seal surfaces andextremely close tolerances of the valve body operating mecha-nism promote positive closing action. Frequent cycling actionconstantly shears accumulated dirt or residue from the disc andseat to insure instantaneous and reliable sealing.
The location of the port in the disc is the basic differencebetween normally open and normally closed valve bodies. Bothvalves function by the top assembly mechanism driving the stemand disc down into the valve body, opening (or closing) the flowpath. Both valves trip to their rest position when their topassembly's compression spring is released to pull the stem andconnected disc up out of the body.
Swinging gate bodies are frequently used as normallyclosed oil valves and for some special service gas applications.This design provides the same seal capabilities, but in a slightlydifferent operating mode. The hard faced micro-lapped seat nutis threaded into the one-piece valve body. The free-floating, hardfaced, spring loaded circular disc swings across the seat. Linepressure also assists in sealing the disc to the downstream seat.
Here again, frequent use and cycles actually helps to keepyour valve clean. Since the free-floating disc is swinging acrossthe circular seat nut on the arc created by the disc carrier, thedisc rotates slightly on every cycle. This provides a fresh, cleansurface area for sealing off the flow lines.
Maxon valve bodies have special service trim optionsavailable to meet your particular fluid service requirements.
Rising StemValve BodyAssembly
Seat
Normally ClosedDisc
Normally Open Disc
Swinging GateValve BodyAssembly
DiscCarrier
Disc
Seat
Page 6207Hazardous Location Valves
Valve Body Capacities/Specifications
1/04
Table 2: Normally open valve bodiesTable 1: Normally closed valve bodies
Each complete valve assembly must include one ofthese valve bodies, regardless of ultimate seriesdesignation.
Flows through the valve body and resulting pres-sure drops may be estimated by inserting yourspecific conditions into the following formula andusing C
v flow factors given for each valve body.
Gases: Q = (1360) x (Cv) x (P1+P2) (P1–P2)
G Tf 2
Liquids: V = (Cv) x (P1–P2)
Gf
Where:G = Gas specific gravity (air = 1.0)G
f= Specific gravity @ flowing temperature °F
P1
= Inlet pressure PSIA (14.7 psi + psi gauge)P
2= Outlet pressure PSIA (14.7 psi + psi gauge)
Q = Cubic feet per hour @ 14.7 PSIA and 60°FT
f= Flowing temperature absolute (460° + °F)
V = Flow in U.S. gallons/minute of water
x
NOTE: Typically, pressure drop for gas flows should notexceed 10% of inlet pressure; however, for 2" and smallervalves, the drop should not exceed 5 PSIG, and for 2-1/2"and larger valves, must not exceed 2.5 PSIG.Select valve size on basis of the lower of these parametersto avoid critical flow conditions.
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121 GS
02 SR
52.171 GS
54 SR
5.1 35 SR
2 68 SR
5.2721 SR
403 SR
3371 SR
324 SR
degnalF
2 68 SR
5.2721 SR
403 SR
3 324 SR
4 094 SR
6 917 SR
tsaCleetS
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121 GS
02 SR
52.1
71 GS
54 GS
54 SR
5.1 35 SR
2 68 SR
degnalF
5.2 403 SR
3 324 SR
4 094 SR
6 917 SR
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1 02 SR
5.1 35 SR
2 68 SR
5.2 403 SR
3 324 SR
degnalF degnalF degnalF degnalF degnalF
2 68 SR
5.2 403 SR
3 324 SR
4 094 SR
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1 02 SR
5.1 35 SR
2 68 SR
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5.2 403 SR
3 324 SR
4 094 SR
.75 " & 1" RS
1.25" RS1.5" RS
20
4553
86
127
173
304
423
490
500
100
1,000
5,000
50,000
10,000
100,000
0.20.1 0.3 0.4 0.5
719
2" RS
2.5" RS3" RS
2.5" CP RS3" CP RS4" CP RS
6" RS
Page 6208 Hazardous Location Valves
Valve Body Capacitieswith Natural Gas at 5 inches w.c.
Approximate pressure dropsfor various valve sizes and flowsmay be determined by using thisgraph.
Typically, pressure drop forfuel flows should not exceed10% of inlet pressure.
Select valve size on basis ofthese parameters to avoidcritical flow conditions.
SC
FH
Nat
ura
l G
as w
ith
.65
Sp
ecif
ic G
ravi
ty a
t 70
°F
Pressure Drop in in-wcbased on 5 Inch wc inlet pressure
Page 6209Hazardous Location Valves
Valve Body Capacitieswith Natural Gas at 1 PSIG
1/04
Approximate pressuredrops for various valvesizes and flows may bedetermined by using thisgraph.
Typically, pressure dropfor fuel flows should notexceed 10% of inletpressure.
Select valve size onbasis of these parametersto avoid critical flowconditions.
100
1000
10000
100000
0.1 1 10
Pressure Drop in in-wcbased on 1 PSIG inlet pressure
SC
FH
Nat
ura
l G
as w
ith
.65
Sp
ecif
ic G
ravi
ty a
t 70
˚F
.75 " & 1" R
S1.25" R
S1.5" R
S
2" RS
2.5" RS
3" RS
2.5" CP RS3" C
P RS4" C
P RS
20
4553
86
127
173
304
423490
500
5000
50000
0.5 5
719
6" RS
Page 6210 Hazardous Location Valves
Valve Body Capacitieswith Natural Gas at 5 PSIG
Approximate pressuredrops for various valve sizesand flows may be determinedby using this graph.
Typically, pressure drop forfuel flows should not exceed10% of inlet pressure; how-ever, for 2" and smaller valves,the drop should not exceed 5PSIG, and for 2-1/2" and largersize valves, must not exceed2.5 PSIG.
Select valve size on basis ofthe lower of these parametersto avoid critical flow conditions.
5000
100
1000
10000
100000
1000000
0.1 1 10 100
Pressure Drop in in-wcbased on 5 PSIG inlet pressure
SC
FH
Nat
ura
l G
as w
ith
.65
Sp
ecif
ic G
ravi
ty a
t 70
˚F
.75" & 1" R
S1.25" RS1.5" R
S2" R
S2.5" R
S3" RS2.5" C
P RS3" C
P RS4" C
P RS
20
4553
86
127173
304423490
500
50000
500000
0.5 5 5 0
6" RS
719
Page 6211Hazardous Location Valves
Valve Body Capacitieswith #2 Oil
2/07
To select a valve forYOUR application, useeither C
v factor calcula-
tions, or this graphshowing approximatepressure drop at variousflows of #2 oil.
Typically, pressuredrop for fuel flowsshould not exceed 10%of inlet pressure.
For preheated #5 or #6 oil, multiplythe required flow rate in GPH by thefactor given in the table at right, thenselect a valve based upon thatequivalent flow of #2 oil and theallowable drop.
Oil Grade #5 #6
°F @ Inlet 125 160 120 140 180 210 220
Factor 1.43 1.11 2.86 2.00 1.25 1.11 1.05
For example: To size for 5 PSIG drop with a 3500 GPH flow of #6 oilpreheated to 140°F, the multiplier is 2. Equivalent flow of #2 oil isthen 3500 x 2, or 7000 GPH. Chart shows that a 5 PSIG drop willrequire use of a valve body having a Cv factor of at least 45.
10
100
1000
10000
0.1 1 10
Pressure Drop in psi
U.S
. G
allo
ns/
Ho
ur
at 6
0˚F 1" SG
1.25" SG
0.5 5
5000
500
50
Page 6212 Hazardous Location Valves
Selection DataNormally closed, swinging gate valves
Features:• Normally closed
• Electrically actuated
• Swinging gate body
• For shut-off service
1.25" Series 4760NI
Temperature LimitsAll of these valves can handle fluid temperatures from -20°F (-28°C) to
+250°F (+121°C).Ambient temperature limits vary. The valves on this page handle
ambient temperatures from -20°F (-28°C) to +140°F (+60°C).
OperationAll electro-mechanical valves require a constant supply of electrical
energy to their holding solenoids inside the top assembly actuators. Oncethe solenoid is energized, the 730NI and 760NI valves may be openedmanually, or the 4730NI and 4760NI valves will automatically open. Anyinterruption of the electrical power to either of these valves causes animmediate trip of the valve to its normally closed position.
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teseRlaunaM IN037 IN067
teseRcitamotuA IN0374 IN0674
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ebyamsdiuqildnasesagrehtO.USS0005foytisocsivmumixamhtiwslio.sisylanaleufruoyhtiwnoxaMtcatnoC.denoitcnas
sgnitaRerusserPdnaseziSelbaliavA
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rotcaFwolF
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seidoBnorIyarG seidoBleetStsaC
sliOleuF ecivreSlaicepS sliOleuF ecivreSlaicepS
1 21003 562 006 562
52.1 71
CH52.1 54 --- --- 003 562
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Page 6213Hazardous Location Valves
Selection DataNormally closed, rising stem valves
2/07
Features:• Normally closed
• Electrically actuated
• Rising stem body
• For shut-off service
3" Series 808NI
Temperature LimitsAll these valves can handle fluid temperatures from -20°F (-28°C) to +140°F
(+60°C). Oil viscosity not to exceed 5000 SSU. Ambient temperature limitsvary. The valves on this page handle ambient temperatures from -20°F (-28°C) to+140°F (+60°C).
OperationAll of these electro-mechanical valves require a constant supply of electrical
energy to their solenoid inside the top assembly actuators. Once that device isenergized, the Series 808NI (-CP) valves may be manually opened, or the Series5000NI (-CP) valves will automatically open. Any interruption of the electricalpower to either of these valves causes an immediate trip of the valve to itsnormally closed position.
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teseRlaunaMIN808PC-IN808
S-IN808PCS-IN808
teseRcitamotuAIN0005PC-IN0005
S-IN0005PCS-IN0005
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sesaGnaelC ecivreSlaicepS sesaGnaelC ecivreSlaicepS57.
02521 56 --- ---
1 521 56 521 5652.1 54 001 56 --- ---
5.1 35 07 56 07 56
2 6807 56 07 5607 56 07 56
5.2 72104 04 --- ---04 04 --- ---
PC5.2 40305 05 05 0505 05 05 05
3 371 03 03 --- ---
PC3 32404 04 04 0404 04 04 04
PC4 094 04 04 04 046 968 03 03 03 03
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Page 6214 Hazardous Location Valves
Selection DataNormally open, rising stem valves
Features:• Normally open
• Electrically actuated
• Rising stem body
• For vent and by-passservice
1" Series STO-ANI
Temperature LimitsAll these valves can handle fluid temperatures from -20°F (-28°C) to
+140°F (+60°C). Oil viscosity not to exceed 5000 SSU.Ambient temperature limits vary. The valves on this page can handle
ambient temperatures from -20°F (-28°C) to +140°F (+60°C).
OperationAll of these electro-mechanical valves require a constant supply of
electrical energy to their holding solenoids inside the top assembly actuators.Once the solenoid is energized, the STO-MNI (-CP) valves may be manuallyclosed, or the STO-ANI (-CP) valves will automatically close.
Any interruption of the electrical power to either of these valves causes animmediate trip of the valve to its normally open position.
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S-INM-OTSPCS-INM-OTS
teseRcitamotuAINA-OTSPC-INA-OTS
S-INA-OTSPCS-INA-OTS
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sesaGnaelC ecivreSlaicepS sesaGnaelC ecivreSlaicepS
57.02
521 56 --- ---
1 521 56 521 56
5.1 35 07 56 07 56
2 6807 56 07 56
07 56 07 56
PC5.2 40305 05 05 05
05 05 05 05
PC3 32404 04 04 04
04 04 04 04
PC4 094 04 04 04 04
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Hazardous Location Valves
Rising Stem Body/Trim Specifications
All Maxon Rising Stem Gate Valves carry a two-parttrim identification (for example, Trim 1-1).
The first digit (a 1, 2, 3, 4 or 5 before the hyphen)identifies valve body and bonnet material as shown inTable 1 below.
The second digit (a 1, 2, or 3 after the hyphen)identifies the specific internals used, as described inTable 2 and identified in the sketches at right.
Internal trim -1 is normally suitable for clean fuelgases (for example, natural gas, propane, butane,clean atmosphere gases).
Internal trim -2 may be required for clean gasesthat require Viton seals or such gases as coke oven,refinery, town or off-gas, or #1 and #2 fuel oils.Contact Maxon with specific fuel analysis for pricesand/or availability.
Internal trim -3 is designed for more corrosiveenvironments such as digester gas, sour natural gasand landfill gas. Contact Maxon with specific fuelanalysis for prices and/or availability.
Normally closed and normally open threaded andflanged body versions are identical in materialspecifications.
The drawing at right carries item numbers matchingthose in Tables 2, 3 & 4. This information is fur-nished for identification only, not for ordering parts.
WARNING: Do not attempt field repair of Maxon valvebody or electro-mechanical actuator. Any fieldalterations void all warranties.
11/03
Page 6215
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metI.oN
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leetSleetSsselniatS614#
sselniatSF-044#leetS
leetSsselniatS303#
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5 gniRwolloFyoladaeL
)detalplekcin(norIelitcuD
)detalplekcin(leetSnobraCwoL
)detalplekcin(leetSnobraC-woL
)detalplekcin(
6 gnir-OtaeS NanuB NanuB NanuB NanuB
7 gnir-OtennoB NanuB NanuB NanuB leetS
8 rehsaWgnirpS-yvaW leetSsselniatS203# leetSsselniatS203# leetSsselniatS203# leetSsselniatS203#
9 metS036epyT
leetSsselniatS036epyT
leetSsselniatS036epyT
leetSsselniatS036epyT
leetSsselniatS
01 sniPcsiD/metSleetSnobraChgiH
)denedrah(leetSnobraChgiH
)denedrah(--- leetSfoorP-raehS
11 sgnir-OmetS NanuB NanuB NanuB NanuB
21 etalPrekirtS leetSsselniatS7-71# leetSsselniatS7-71# leetSsselniatS7-71# leetSnobraC
31 repmuB NanuB NanuB NanuB NanuB
12
34
1
8
5
12
7
13
69
4
10
11
7
13
Typical stem/discconnection used withsmaller sized valves
Typical threaded body
CP designis shown
FLOW
snoitacificepS)2metI(tennoBdna)1metI(ydoB:1elbaTnoitpircseDydoB –1ydoB –2ydoB –3ydoB –4ydoB –5ydoB
lairetaM 03LC,0003G,norItsaC leetStsaC 03LC,0003G,norItsaC leetStsaC leetSsselniatSsnoitacificepS 924LU/951AMTSA 924LU/BCW-612AMTSA 924LU/951AMTSA 924LU/BCW-612AMTSA M8FC-153AgnitaoClaicepS --- --- detaoC-lekciNsselortcelE detaoC-lekciNsselortcelE ---
Page 6216 Hazardous Location Valves
Rising Stem Body/Trim Specifications
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metI.oN
noitpircseD2-:mirT
"2–"57. PC"4–"5.2 "6
3 taeS )decafdrah(SS303# )decafdrah(SS303# )decafdrah(SS303#
4 csiDnorIelitcuD60-55-08
)detalpemorhc(norIelitcuD60-55-08
)detalpemorhc(norIelitcuD60-55-08
)detalpemorhc(
5 gniRwolloFSS303
)detalpemorhc(SS303
)detalpemorhc()detalpemorhc(SS303
6 gnir-OtaeS notiV notiV notiV
7 gnir-OtennoB notiV notiV leetS
8 rehsaWgnirpS-yvaW leetSsselniatS203# leetSsselniatS203# leetSsselniatS203#
9 metS leetSsselniatS036epyT leetSsselniatS036epyT leetSsselniatS036epyT
01 sniPcsiD/metS leetSsselniatS024# --- leetSfoorP-raehS
11 sgnir-OmetS notiV notiV notiV
21 etalPrekirtS leetSsselniatS7-71# leetSsselniatS7-71# leetSnobraC
31 repmuB notiV *NanuB notiV
MDPEsilairetamrepmub,ecivresnegyxoroF*
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metI.oN
noitpircseD3-:mirT
"2–"57. PC"4–"5.2 "6
3 taeS KEEP KEEP KEEP
4 csiD M8FC-153A M8FC-153A M8FC-153A
5 gniRwolloF KEEP KEEP KEEP
6 gnir-OtaeS notiV notiV notiV
7 gnir-OtennoB notiV notiV notiV
8 rehsaWgnirpS-yvaW leetSsselniatS203# leetSsselniatS203# leetSsselniatS203#
9 metS036epyT
leetSsselniatS036epyT
leetSsselniatS036epyT
leetSsselniatS
01 sniPcsiD/metS --- --- ---
11 sgnir-OmetS notiV notiV notiV
21 etalPrekirtS leetSsselniatS7-71# leetSsselniatS7-71# leetSsselniatS7-71#
31 repmuB notiV *NanuB notiV
MDPEsilairetamrepmub,ecivresnegyxoroF*
Hazardous Location Valves Page 6217
4/97
Swinging Gate Body/Trim Specifications
Trim identification of Maxon Swinging Gate Shut-Off Valves is two-part. The first digit before the hyphenis a number (1, 2, 3 or 4) identifying body material asshown in Table 1 below. The second digit after thehyphen identifies a trim utilizing the materials indicatedin Table 2 below.
Standard sanctioned valves incorporating a cast ironbody will normally be identified by trim 1-B or 1-D.Sanctioned valves with steel body will normally betrim 2-D.
Non-sanctioned services or unusual applicationsmay require upgrading of internal trim. Contact Maxonwith specific fuel analysis for price and availability.
The drawings shown carry item numbers matchingthose in Table 2. This information is furnished foridentification only, not for ordering parts.
WARNING: Do not attempt field repair of Maxon valvebody or electro-mechanical top actuator. Any fieldalterations void all warranties.
Typical constructionof 1"and 1.25"
screwed body valves
snoitacificepS)1metI(ydoB:1elbaTnoitpircseDydoB -1ydoB -2ydoB -3ydoB -4ydoB
lairetaM 03LC,0003G,norItsaC leetStsaC 03LC,0003G,norItsaC leetStsaC
cepSMTSA 951AMTSA BCW-612AMTSA 951AMTSA BCW-612AMTSA
gnitaoClaicepS --- --- detaoC-lekciNsselortcelE detaoC-lekciNsselortcelE
snoitacificepSlairetaMmirTlanretnI:2elbaT
.oNmetI noitpircseDtraPsevlaV"4/1-1&"1roF
B-:mirT D-:mirT
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10
3
58
11
4
13
2
14
12 7 961
Flow
Page 6218 Hazardous Location Valves
NEMA 4XVOS Used *
CP Body (if applicable)Steel Body (if used)
Valve SeriesValve Size (NPT)
NEMA 4XVCS Used *
CP Body (if used)Steel Body (if used)
Valve SeriesValve Size (NPT)
Component Identification
General Maintenance and Spare Parts
All safety devices should be tested at leastmonthly* and more often if deemed advisable.Periodic testing for tightness of manual or motor-ized shut-off valve closure is equally essential.
*per NFPA 86-Appendix B-4 (1995)
These Maxon valves are designed for long trouble-free service. Only items shown as suggested spareparts are considered field replaceable.
WARNING: Do not attempt field repair of valvebody, top assembly or motor drive unit. Anyalterations void all warranties.
To determine suggested spare parts, identifyseries designation and serial number from thevalve’s nameplate. Refer to the illustration andlegend below to identify suggested spare parts.
To order, specify:1. Quantity2. Assembly part number (if available)3. Description4. Electrical specification5. Full nameplate information (from existing valve)
Automatic ResetManual ResetNote: Drawings are illustrative only. Actual valves may vary slightly.
Series 808NI Series 5000NI
Legend:1 – Nameplate2 – Solenoid3 – VCS signal switch for
normally closed valve;VOS for normally openvalve
4 – VOS motor limit/signalswitch for normally closedvalve; VCS for normallyopen valve
Series 808NI-CP
Normally closed valve designation
3" 5000NI-SCP 2 4X
*Signal Switch legend:0 No Switch 2 VCS-2 Switch1 VCS-1 Switch
Normally open valve designation
3" STO-ANI-SCP 2 4X
*Signal Switch legend:0 No Switch 2 VOS-2 Switch1 VOS-1 Switch
Nameplate(typical)
Nameplatedesignation doesnot reflect externalaccessory items ormotor limit switch
(shown for listedvalves; otherssimilar)
2 1
3
4
2
1
2
1
3
4
Page 6219
1/04
Hazardous Location Valves
Electrical Datafor normally closed valves
Good practice normally dictates that auxiliaryswitches in valves used for safety shut-off functionsshould be used for signal duty only, not to operateadditional safety devices.
Signal switch designations:VCS (Valve Closed Switch) is actuated at the end
of the closing stroke. VCS-1 is SPDT; VCS-2 is 2SPDT switches mounted side by side.
VOS (Valve Open Switch) is actuated at the end ofthe opening stroke. VOS-1 is SPDT; VOS-2 is 2SPDT switches mounted side by side.
Switch amp ratings are shown on the schematicwiring diagram below.
DO NOT EXCEED rated amperage or total loadshown.
GeneralAll Maxon shut-off valves are electrically actuated
from a power source, normally through the flamesafeguard and/or safety control circuits.
Standard valve assemblies include an internalholding solenoid for 115 volt 50/60 hertz AC power.(230 volt 50/60 hertz available upon request.)
The solenoid is energized whenever the valve ispowered. The motor operator on automatic resetversions is powered only during the opening stroke.
Switch wiring diagram (reproduced below) is partof each valve assembly, summarizing electrical dataand a full complement of optional signal switches.
Diagram shows valve in its normally closed (at rest)position. The indicated internal wiring is present onlywhen the appropriate auxiliary switches are specified.Automatic reset valves always include a VOS-1 SPDTvalve open motor limit switch.
NOTE: Total VA of solenoid (manual reset valves) or solenoid and motor (motorized valves) must not exceed the limits shown.
Manual Reset Series:.75" – 3" Series 808NI (-S)1" – 1.25" Series 730NI, 760NI2.5" – 4" Series 808NI-(S)CP6" Series 808NI (-S)
teseRlaunaM:sgnitaR)AV(erepmAtloV
evlaVnoitarepOCA
zH06/zH05
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"3-"57. )S-(IN80851/42 51/42
"52.1-"1 IN067,)S-(IN037
"6-"5.2 PC)S(-IN808 62/43 62/43
teseRcitamotuA:sgnitaR)AV(erepmAtloV
evlaVnoitarepOCA
zH06/zH05
eziS seireS gninepO gnidloH
"3-"57. )S-(IN0005312/443 51/42
"52.1-"1 IN0674,)S-(IN0374
"4-"5.2 PC)S(-IN0005 422/453 62/43
Automatic Reset Series:.75" – 3" Series 5000NI (-S)1" – 1.25" Series 4730NI, 4760NI (-S)2.5" – 4" Series 5000NI-(S)CP
Page 6220 Hazardous Location Valves
Electrical Datafor normally open valves
Automatic reset valves always include a VCS-1 SPDTvalve closed motor limit switch.
Good practice normally dictates that auxiliaryswitches in valves used for safety shut-off functionsshould be used for signal duty only, not to operateadditional safety devices.Signal switch designations:
VCS (Valve Closed Switch) is actuated at the endof the closing stroke. VCS-1 is SPDT; VCS-2 is 2SPDT switches mounted side by side.
VOS (Valve Open Switch) is actuated at the end ofopening stroke. VOS-1 is SPDT; VOS-2 is 2 SPDTswitches mounted side by side.
Switch amp ratings are shown on the schematicwiring diagrams below and on the next page.
DO NOT EXCEED rated amperage or total loadshown.
GeneralAll Maxon normally open vent valves are electri-
cally actuated from a power source, normally throughthe flame safeguard and/or safety control circuits.
Standard valve assemblies include an internalholding solenoid for 115 volt 50/60 hertz AC power.(230 volt 50/60 hertz available upon request.)
The solenoid is energized whenever the valve ispowered. The motor operator on automatic resetversion is powered only during the closing stroke.
Switch wiring diagrams (reproduced below and onnext page) are part of each valve assembly, summa-rizing electrical data and a full complement of optionalsignal switches.
Diagrams show valve in its normally open (at rest)position. The indicated internal wiring is present onlywhen the appropriate auxiliary switches are specified.
NOTE: Total VA of solenoid (manual reset valves) or solenoid and motor (automatic reset valves) must not exceed the limits shown.
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evlaVnoitarepOCA
zH06/zH05
eziS seireS gninepO gnidloH
"3-"57. )S-(INM-OTS 51/42 51/42
"4-"5.2 PC)S(-INM-OTS 62/43 62/43
Manual Reset Series.75" – 3" Series STO-MNI (-S)2.5" – 4" Series STO-MNI-(S)CP
Automatic Reset Series.75" – 3" Series STO-ANI (-S)2.5" – 4" Series STO-ANI-(S)CP
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evlaVnoitarepOCA
zH06/zH05
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"3-"57. )S-(INA-OTS 312/443 51/42
"4-"5.2 PC)S(-INA-OTS 422/453 62/43
Page 6221Hazardous Location Valves
Dimensions (in Inches)
10/02
.75" through 1.5" valves with rising stem bodies
epiPeziS
evlaVseireS
A B C D G H J K R
"57.INM-OTS&IN808
00.2 52.21 18.3 09.1 87. 49.1 18. 11.8
85.11
INA-OTS&IN0005 ---
"1)S-(INM-OTS&)S-(IN808 85.11
)S-(INA-OTS&)S-(IN0005 ---
"52.1IN808
44.2 18.21
00.4 00.2
22.
21.2
65.1 76.841.21
IN0005 ---
"5.1)S-(INM-OTS&)S-(IN808
96.2 13.31 83. 86.1 41.916.21
)S-(INA-OTS&)S-(IN0005 ---
“R”
“TO” “AW”
“L”
Maxon Maxon
11.5
11.57.19
11.58
J2.27
B
5.5
K
D
5.48 4.88
Pipe Size
(2) 1/4" NPTFTest Connection
CH
G
A
(2) 3/4" NPTConduitConnection
1.81
C
808NI, STO-MNI
5000NI, STO-ANI
Available Top AssemblyPositions1.81
2.27
5.5
B
J
K
5.48
2.0 7.34
(2) 3/4" NPTConduit Connection
G
HC
D
A Pipe Size
(2) 1/4" NPTFTest Connection
NOTE: 2.75" neededfor terminal blockcover removal.
Page 6222 Hazardous Location Valves
Dimensions (in Inches)
2" through 3" valves with rising stem bodies
epiPeziS
evlaVseireS
A B C D G H J K L M N P R S T
"2)S-(INM-OTS&)S-(IN808
52.3 57.41
83.4 91.2
44. 52.2 88.1 6.01
--- --- --- ---
83.41
--- ---)S-(INA-OTS&)S-(IN0005
F"2)S-(INM-OTS&)S-(IN808
--- --- 10.3 83.2 57. 4 05.3 0.7)S-(INA-OTS&)S-(IN0005
"5.2IN808
05.3
26.41
0.5 5.2
36.
21.2 52.2
64.01
--- --- --- ---52.41
--- ---IN0005
---F"5.2
IN808--- --- --- 5.2 0.2 5.3 57.2 57. 4 57.3 5.7
IN0005
"3IN808
49.2 68.41 91.5 95.2 21.2 65.2 17.01 --- --- --- --- --- ---IN0005
13.128.567.62 2.9
2.38
R
B K
J
J
L
MNP
EquallySpaced
5.38
1.97 5.62
(2)3/4" NPT
ConduitConnection D
G
A
HC
Pipe Size
(2) 1/4" NPTFTest Connection
Pipe Size
S
TH
A
G
7.59 2.84
B K
J
5.38
1.97 7.52
D
HHC
A
G
(2)3/4" NPTConduit
Connection
Pipe Size
(2) 1/4" NPTFTest Connection
2.38
808NI & STO-MNI
5000NI & STO-ANI
“R”
“TO” “AW”
“L”
Maxon Maxon
Available Top AssemblyPositions
NOTE: 2.75" neededfor terminal blockcover removal.
10.948.88 2.83
15.13
R
5.32 7.25A A
3.0
0.88
11.68
View AA(2) 3/4" NPTConduit Connection
J
J
L
M N (dia.)P (no. of holes) equally spaced
A
HT
S
Pipe Size
(2) 1/4" NPTFTest Connection
A
B
6.14 6.29
DG
HC
Pipe Size
(2) 1/4" NPTFTest Connection
Page 6223Hazardous Location Valves
10/02
Dimensions (in Inches)
2.5" CP through 4" CP and 6" valves with rising stem bodies
epiPeziS
evlaVseireS
A B C D G H J L M N P R S T
PC"5.2)S-(IN808,IN808
13.4
65.41
0.5 5.2 05.
21.2
52.2 --- --- --- ---65.41
--- ---INA-OTS,IN0005---
)S-(INA-OTS,)S-(IN0005
F"5.2PC
)S-(IN808,IN8085.4 --- --- --- 2.2 5.3 57.2 57. 4
65.4157.3 5.7INA-OTS,IN0005
---)S-(INA-OTS,)S-(IN0005
"3PC
)S-(IN808,IN80821.5
92.51
5.5 57.2 26. 21.2 65.2 --- --- --- ---79.71
--- ---INA-OTS,IN0005 ---)S-(INA-OTS,)S-(IN0005 79.71
F"3PC
)S-(IN808,IN80822.5
--- --- ---
42.2 6.2 57.3 0.3
57.
479.71
0.4 0.8INA-OTS,IN0005---
)S-(INA-OTS,)S-(IN0005
F"4PC
)S-(IN80855.5 52.2 65.2 5.4 57.3 8
79.715.4 0.9
)S-(INA-OTS,)S-(IN0005 ---"6 IN808 5.7 57.02 --- --- --- 83.3 --- 5.5 57.4 88. 8 34.32 52.5 5.01
“R” “TO” “AW”“L”
Maxon Maxon
Series 808NI-CP, STO-MNI-CP Series 5000NI-CP, STO-ANI-CP
Available Top Assembly Positions
LM
N (dia.)P (no. of holes)equally spaced
(2) 1/4" NPTFTest Connection
T
H
A
Pipe Size
S
2.5" CP through 4" CP Valves
6" 808NI Valves
NOTE: 2.75" neededfor terminal blockcover removal.
MDM DATABASE INFO - DO NOT MODIFY!
2.83
5.32A A
7.25
3.0
0.88View A-A
11.68
8.88
J
6.14 7.52
B
DG
A
HC
(2) 1/4" NPTFTest Connection
2.77
2.38
1.31
2.94
1.44
16.28
7.59
5.4
1.97
12.21
7.54
0.414.54
(2) 3/4"NPT ConduitConnection
PipeSize
Page 6224 Hazardous Location Valves
Dimensions (in Inches)
1" and 1.25" valves with swinging gate bodies
Series 730NI, 760NI
Series 4730NI, 4760NI
“R” “TO”
Available Top AssemblyPositions
NOTE: 2.75" neededfor terminal blockcover removal.
13.14
7.628.82
16.0816.28
1.44
2.94
12.21
1.31
2.77
(2) 3/4" NPTConduitConnection
.041PipeSize
1.97
5.4 5.7
4.54
2.38
4/97
Hazardous Location Valves Page 6225
Auxiliary Signal Switches
All Maxon NI Valves may be equipped with inter-nally-mounted hermetically-sealed signal switch(es) toprovide a proof-of-open or proof-of-closure valveposition indication. Auxiliary signal switches indicate
when valve is open or closed and are normally con-nected electrically into your control panel lights orwarning device circuit(s).
For normally closed valves:VCS hermetically-sealed (Valve Closed Switch) is
actuated when valve is fully shut. It is the upper,inverted snap-switch mounted on rear on switchbracket. VCS-1 is an SPDT (single-pole, double-throw) switch. VCS-2 is (2) SPDT switches mountedside by side. All contacts are available for externalcircuitry.
VOS hermetically-sealed (Valve Open Switch) isactuated when valve reaches full-open. It is the lower
snap-switch mounted on front of switch bracket. VOS-1 is an SPDT switch. On automatic reset valves, itsnormally closed contact serves as a motor limit switchand is not available for external circuitry. On manualreset valves, normally closed contact is available forexternal circuitry. VOS-2 is (2) SPDT switchesmounted side by side, used in lieu of VOS-1 foradditional contacts.
Valve OpenValve Shut
Photos above of normally closed valve(typical for Series 808NI (-S), 5000NI (-S), 730NI (-S), 760NI, 4730NI (-S), 4760NI)
Page 6226 Hazardous Location Valves
Auxiliary Signal Switches
For normally open valves:VOS hermetically-sealed (Valve Open Switch) is
actuated when valve is fully open. It is the upper,inverted snap-switch mounted on rear of switchbracket. VOS-1 is an SPDT (single-pole, double-throw) switch. VOS-2 is (2) SPDT switches mountedside by side. All contacts are available for externalcircuitry.
VCS hermetically-sealed (Valve Closed Switch) isactuated when valve reaches fully closed. It is the
lower snap-switch mounted on front of switch bracket.VCS-1 is an SPDT switch. On automatic reset valves,its normally closed contact serves a motor limit switchand is not available for external circuitry. On manualreset valves, normally closed contact is available forexternal circuitry. VCS-2 is (2) SPDT switchesmounted side by side, used in lieu of VCS-1 foradditional contacts.
Valve Shut Valve Open
Photos above of normally open valve(typical for Series STO-MNI-(-S)CP, STO-ANI-(S)CP)
Page 6227 Hazardous Location Valves
GeneralWherever insurance underwriters or other regula-
tory groups require the use of a double-valve or"block-and-bleed" system, but manual operation ispreferred to the use of automatic reset valves, opera-tion can be simplified by adding a tandem arrange-ment to a pair of Maxon manual reset shut-off valves.
A linkage overtravel spring in the tandem arrange-ment latches the blocking valve just before the mainvalve is latched, assuring latching of both valves.
If it is necessary to locate a tandem valve abovearms reach, an overhead wheel and chain assemblymay be added which includes a loop of chain acces-sible to operating personnel.
To orderValves are to be specified in the usual manner and
must be in top assembly position TO or AW.VOS and VCS switches must be included on the
main valve and a VOS switch on the blocking valve topermit electrical connection as shown in the wiringschematic illustrated below.
If overhead wheel and chain assembly is alsorequired, specify loop length to reach appropriateoperating position. Extra chain (in one foot incre-ments) may be specified.
Center line distance between valves must be withinthe ranges indicated in Table 1 and shown in sketchbelow and must be specified at the time of order.
Tandem Arrangements(for simultaneous opening of main and blocking valves)
BlockingValve
TensionSpring
Piping by othersFlow
Specify loop lengthif overhead
wheel &chain option
TensionSpring
Piping by othersFlow
BlockingValve
See Table 1above
Tandem Arrangement withOverhead Wheel & Chain Tandem Arrangement
GeneralWherever insurance underwriters or other regula-
tory groups require the use of a double-valve or"block-and-bleed" system, but manual operation ispreferred to the use of automatic reset valves, opera-tion can be simplified by adding a tandem arrange-ment to a pair of Maxon manual reset shut-off valves.
A linkage overtravel spring in the tandem arrange-ment latches the blocking valve just before the mainvalve is latched, assuring latching of both valves.
If it is necessary to locate a tandem valve abovearms reach, an overhead wheel and chain assemblymay be added which includes a loop of chain acces-sible to operating personnel.
To orderValves are to be specified in the usual manner and
must be in top assembly position TO or AW.VOS and VCS switches must be included on the
main valve and a VOS switch on the blocking valve topermit electrical connection as shown in the wiringschematic illustrated below.
If overhead wheel and chain assembly is alsorequired, specify loop length to reach appropriateoperating position. Extra chain (in one foot incre-ments) may be specified.
Center line distance between valves must be withinthe ranges indicated in Table 1 and shown in sketchbelow and must be specified at the time of order.
Tandem Arrangements(for simultaneous opening of main and blocking valves)
.tgrrAmednaTrofgnicapSevlaVelbawollA:1elbaT
eziSevlaV C-CmuminiM C-CmumixaM
"5.1-"57. "81 "42
"3-"2 "02 "72
"6&"4 "72 "33
Tandem Arrangement withOverhead Wheel & Chain Tandem Arrangement
Main valve and blocking valve wired in parallel.VCS Switch on main valve powers vent valve.VOS Switches on main and blocking valveswired in series to signal light.
4/97
Wiring Schematic
FlameSafeguard
Contact
VCS inMain Valve
VOS inMain Valve
VOS inBlocking Valve
Main Valve(Normally Closed)
Blocking Valve(Normally Closed)
Vent Valve(Normally Open)
Main FuelPanel Light
For Illustration Only(not a wiring diagram)
Main valve and blocking valve wired in parallel.VCS Switch on main valve powers vent valve.VOS Switches on main and blocking valveswired in series to signal light.
Wiring Schematic
FlameSafeguard
Contact
VCS inMain Valve
VOS inMain Valve
VOS inBlocking Valve
Main Valve(Normally Closed)
Blocking Valve(Normally Closed)
Vent Valve(Normally Open)
Main FuelPanel Light
For Illustration Only(not a wiring diagram)
Page 6228 Hazardous Location Valves
Overhead Wheel & Chain Assembly
Overhead wheel and chain assembly allowsoperation of a manual reset valve in an otherwiseinaccessible overhead location. A wheel is mountedonto the handle of the valve. The attached chain isweighted on one end and has a paddle handgrip onthe other.
Once the valve is electrically energized, pullingdown on the paddle will open normally closed ver-sions or close normally open versions.
Maxon valve's free-handle design permits valve totrip to its rest position on any power interruption.
Wheel and chain assembly includes a length ofchain to position the paddle handgrip slightly belowpipe centerline. A standard length of 7 feet of chain isincluded with CP and larger valve sizes and 5 feet isincluded with all other valves. Extra chain (in one footincrements) may be specified to fit your specificlocation.
NOTE: Overhead wheel & chain can only be mountedon swinging gate valves with the top assemblyposition TO.
Approximate envelope dimensions (nominal, in inches)
Swinging gate valves Rising stem valves
2.31 dia.
12.19 Maximum
6.94
4.06
7.25
12.19Maximum
5.25Maximum
Hazardous Location Valves Page 6229
4/97
NEMA 4X Hardware Kit
General InformationMaxon “NI” Valves are available with hardware
modifications which make it NEMA 4X compliant.On automatic valves, these kits may be installed in
the field. However, due to the linkage set-up of manualvalves, this kit is only available as a factory installedaccessory.
These kits consist of new corrosion resistantstainless steel external fasteners for all covers.
When ordering the factory installed NEMA 4X kitfor manual valves, the kit will include a new handlemade of corrosion resistant stainless steel.
revoC )sbl-ni(euqroT
revoCrotarepO42-01# 52
srevocsseccarehtollA02-"52. 05
etalPrevoCsseccAdednetxE02-"52. 69
When these kits are factory installed, the name-plate will indicate NEMA 4X in the designation block asshown on Page 6218.
*
*
*
*
***
*
*
808NI, STO-MNI, 730NI 5000NI, STO-ANI, 4730NI
ExtendedAccess Cover
PlateOperator
Cover
* Asterisks indicate fasteners included in kit (for appropriate valve series)
Page 6230 Hazardous Location Valves
Notes