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DESIGN & FABRICATION OF ENGINECASKET BY USING COMPOUND DIE

D.ARAVINDH

M.ASHOK KUMAR

R.BOOPATHI KANNAN

S.VISHNU KAMALPROJECTGUIDE:SENTHIL KUMAR

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PRESS TOOL MACHINE

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 TOP VIEW

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ANOTHER VIEW

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INTRODUCTION ABOUT PRESS & PRESS TOOLSPRESS:The press is a metal forming tool to shape,cut orshear by appliying mechanichal force or pressure.

PRESS WORKING:Press working may be dened as a chip lessmanufacturing process by which variouscomponents are made from sheet metal.Thisprocess is also called as cold stamping

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CHARACTERISTICS OF PRESSWORKING

The metal is formed to the desired shapewithout removal of chips.

Low cost material.

Less labour consuming.

Mass production work.

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PRESS WORKING TERMINOLOGY

B! B"L#T$ PL%T

B%#

!& BL"'( 

#T$&PP$ PL%T

P)*'+ PL%T

B%'()P PL%T

P)*'+

!&

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SELECTION OF DIE &MATERIAL

Select!" !# $e:C!%!'"$ $e

C!%!"e"t %(te)(l:Al'%"'%

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ENGINE CASKET

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STEPS INVOLVED IN DESIGNING APRESS TOOL

St'$* !# c!%!"e"t.St) l(*!'t & c(lc'l(t!" !# + 'tl,(t!"

C(lc'l(t!" !# c'tt"- #!)ce.

C(lc'l(t!" !# t)"- #!)ce.

C(lc'l(t!" !# ce"t)e )e')e.

De-" !# $e /l!c0.

De-" !# '"c1.

De-" !# t)e).

De-" !# /(c0 ' l(te.

De-" !# '"c1 1!l$e).Select!" !# $e et.

Select!" !# $!2el & c)e2.

De-" !# t! & l!t.

De-" !# e3ect!) $e4ce50"!c0!'t & 1e$$e).

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COMPONENT DIAGRAM

30

Ø6

20

50

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NATURE OF THE PROJECT

SIMPLE LESS E6PENSIVE

SUFFICIENT ACCURACY

LESS REMOVAL OF SCRAP

CAPABLE OF OPERATING WITHOUT ACCIDENTS

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ANY 7UERYIES888