DESIGN DEVELOPMENT AND DESIGN DEVELOPMENT AND PRODUCTION CENTRE FOR PRODUCTION CENTRE FOR

KHADIKHADI

R.B.CHAVANR.B.CHAVAN

MGIRIMGIRI

WORDHAWORDHA

ACHIEVEMENTS OF KHADI GROUP

2001-2006

TECHNOLOGIES DEVELOPED

1. FINISHING OF KHADI GARMETS AND FABRICS

2. MERCERIZATION OF KHADI YARN

3. DYEING OF COTTON, WOOL, SILK KHADI WITH NATURAL DYES

4. QUALITY ASSURANCE MANUAL

TECHNOLOGIES TRANSFERRED IN IN KHADI SECTOR

TECHNOLOGYTECHNOLOGY KHADI INSTITUTIONKHADI INSTITUTION

1. FINISHING OF 1. FINISHING OF KHADI GARMENTSKHADI GARMENTS

BARABANKIBARABANKI

2. NATURAL DYES2. NATURAL DYES DIMAPUR &DIMAPUR &

SUNDERBANSUNDERBAN

3. QUALITY 3. QUALITY ASSURANCEASSURANCE

20 QA LABORATORIES 20 QA LABORATORIES BY KVIC BY KVIC

TECHNOLOGY READY FOR TRANSFER

MERCERIZATION OF KHADI YARN

LABORATORY EQUIPMENTS DEVELOPED

1. MERCERIZATION MACHINE FOR KHADI YARN

2. DYEING MACHINE FOR KHADI YARN

PUBLICATIONS

1. QUALITY ASSURANCE MANUAL (HINDI & ENGLISH)

2. QUALITY ASSURANCE MANUAL AT A GLANCE (HINDI & ENGLISH)

3. FINSHING OF KHADI GARMENTS

NUMBER OF TECHNOLGY DEMONSTRATION

WORKSHOP CONDUCTED

21

LABORATORIES SET UP AT

MGIRI

1. QUALITY ASSURANCE LABORATORY

2. TEXTILE CHEMICAL PROCESSING

ACHIEVEMENTS OF KHADI GROUP

OCTOBER 2006 – MAY 2007

6 MONTHS

TRANSFER OF OLD MACHINES FROM NASHIK TRAINING CENTRE

MINI SLIVER PLANT

1. COTTON OPENING MACHINE

2. PATTA MAKING MACHINE

3. CARDING MACHINE

4. SLIVER MAKING MACHINE

CHARKHA

6 SPINDLE CHARKHA 20

ROVING MAKING MACHINE 04

LOOMS

FRAME LOOMS 5

NEW MACHINES PURCHASED

1. WARPING SET01

2. LOOM 01

3. CARDING MACHINE01

4. 2 SPINDLE CHARKHA02

5. 6 SPINDLE CHARKHA01

6. WOOL SLIVER MAKING 01

7. SAMPLE LOOM 01

MACHINES TO BE PURCHASED IMMEDIATELY

GINNING MACHINE

COST Rs. 33,000/-

LABORATORY SET UP

1. PRE - SPINNING LABORATORY

2. SPINNING LABORATORY

3. WEAVING LABORATORY

BEST LABORATORY SET- UP FOR RESEARCH AND PRODUCT DEVELOPMENT

OF

KHADI

MACHINES DEVELOPED

1. 2 SPINDLE CHARKHA FOR WOOL

2. MODIFICATION OF ROVING MAKING MACHINE

MACHINE DEVELOPMENT IN PROGRESS

1. 6 HANK TO BOBBIN WINDING MACHINE

2. SIZING MACHINE

3. PADDING MANGLE

4. 3 SPINDLE WOOLEN CHARKHA

MACHIINE DEVELOPMENT IN PLANNING

1. CHARKHA FOR COARSE COTTON YARN

2. CHARKHA FOR WOOL CARPET YARN

3. DESIGN AND FABRICATION OF MINI SLIVER PLANT CONSISTING OF 5 MACHINES

FUTURE PLAN OF WORK

LABORATORY SET UP IN PLANNING

1. PRINTING LABORATORY

2. GARMENT LABORATORY

DESIGN DEVELOPMENT AND PRODUCTION CENTRE FOR KHADI

FACILITIES

1. PRE – SPINNING (COTTON, WOOL, SILK, OTHER FIBRES)

2. SPINNING

2. WEAVING

3. BLEACHING, DYEING, PRINTING, FINISHING

4. GARMENT MAKING

5. PACKING

PRODUCTION MACHINES NEED TO BE PURCHASED

1. JIGGER DYEING MACHINE

2. PADDING MANGLE

3. BOILER

4. CALENDER FOR KHADI FINISHING

5. GARMENT STICHING MACHINES

6. GARMENT PRESSING UNIT

KHADI SALE THROUGH WARDHA HUT AND KVIC EXHIBITIONS

HOW DESING DEVELOPMENT AND PRODUCTION CENTRE WILL SERVE THE

INTEREST OF KHADI SECTOR

1. STRONGLY BELIEVE THAT PRESENT STATE OF KHADI SECTOR IS DUE TO LACK OF TECHNICAL AND R&D INPUTS.

2. WILL PROVIDE TECHNOLOGY INPUTS AND READY SAMPLES ACCORDING TO MARKET DEMAND

3. PRODUCTION OF KHADI BY KHADI INSTITUTIONS ACCORDING TO MARKET DEMAND

4. QUALITY ASSURANCE AND REPRODUCIBILITY OF RESULTS

5. SUBSTANTIAL IMPROVEMENT IN KHADI SALE IN DOMESTIC MARKET

6. KHADI BEING CONSIDERED AS ECO-FRIENDLY FABRIC HAS GOOD EXPORT POTENTIALS. MAIN HURDLE QUALITY , REPRODUCIBILITY , PRODUCTIVITY

7. REVITALIZE THE KHADI SECTOR

CLUSTER ACTIVITY

RAW MATERIAL TO FINISHED PRODUCT

1. COTTON GROWING FARMERS AND SHEEP BREEDERS CAN CONVERT RAW COTTON AND WOOL TO FINISHED PRODUCTS IN THE FORM OF YARN, FABRIC OR FINISHED GARMENTS

2. VALUE ADDITION

3. LOCAL EMPLOYMENT GENERATION

4. ENHANCED EARNING

INTREST SHOWN

ORGANIC FARMS: MR. DEEPAK SHINDE,

900 FARMERS ASSOCIATION

ORGANIC FARMING

CLUSTER ACTIVITY

DAL MILL

OIL GHANI

BIO DIESEL

KHADI SPINNING

INTERESTED TO SET UP MINI SLIVER PLANT

WILLING TO GIVE ADVANCE FOR THE EQUIPMENTS

WOMEN WEAVE MRS. SALLY HOLKAR

CLUSTER ACTIVITY OF HANDLOOM WEAVING

INTERESTED TO START KHADI SPINNING AND WEAVING IN THE FORM OF CLUSTER ACTIVITY

INTEREST SHOWN IN THE PURCHASE OF MINI SLIVER PLANT

SIMILAR INTEREST SHOWN BY MANY WORKSHOP PARTICIPANTS FOR THE PURCHASE OF MERCERIZATION MACHINE, HANK DYEING MACHINE AND OTHER MACHINES DEVELOPED

NEED FOR SCALING UP PROTOTYPES

1. NO KHADI INSTITUTION HAS ADEQUATE INFRASTRUCTURE FOR DESIGN AND DEVELOPMENT OF TO SCALE UP PROTOTYPE MACHINES DEVELOPED AT MGIRI

2. KVIC SARANJAM KARYALAYAS HAVING WORKSHOP FACILITIES ARE NOT INTERESTED IN PRODUCTION OF NEW MACHINES DUE TO TECHNICAL MANPOWER SHORTAGE

3. PROTOTYPE DESIGN CENTRE AT DAHANU HAS WORKSHOP FACILITITES BUT NO TECHNICAL MANPOWER WITH THE KNOWLEDGE OF KHADI MACHINES

OBVIOUS CHOICE

MGIRI WARDHA

FOR EARLY TECHNOLOGY TRANSFER

MANPOWER REQUIRED

DEDICATED MANPOWER ONLY FOR KHADI SECTION

WORKSHOP

DESIGN ENGINEER 01

FOREMAN 01

LATHE OPERATOR 01

WELDER 01

FITTER 01

GENERAL HELP 01

Total 06

KHADI SECTION

TECHNICAL • SECTION HEAD 01

• TEXTILE TECHNOLOGIST01

• CHEMICAL PROCESSING TECHNOLOGIST01

• GARMENT/TEXTILE DESIGNER 01

• KHADI TECHNOLOGIST (KHALLARKAR) 01

• EXPERT SPINNER AND WEAVER (KVIC)

TOTAL 05

NON TECHNICAL (FOR PRODUCTION,ATTENDANT CATEGORY)

• SPINNERS FOR PRODUCTION 05

• WEAVERS FOR PRODUCTION02

• CHEMICAL PROCESSOR 02

• GENERAL ASSISTANCE 01

TOTAL10

KHADI 10

WORKSHOP 06

PRODUCTION 10

TOTAL 26

PRSENT STAFF POSITION

WORKSHOP

1. MRS. SARITA

2. LAKHEKAR

3. AMAN

4. PRAVIN

5. SACHIN

6. PRAKASH

KHADI SECTION

1. PROF. R.B.CHAVAN

2. MR. PANDHARPURE

3. MR. NIMJE (KVIC)

4. MR. SHAHID (KVIC)

OTHERS

1. MR. KHALARKAR

2. MR. DHYANESHWAR

3. MR. ROUT

4. MR.PRAMOD

5. MR. PAWAN

TOTAL 09

KHADI 09

WORKSHOP06

TOTAL 15

SALARY COMMITMENT FOR THE PRESENT STAFF

WORKSHOP

DESIGNATION SALARY Rs./MONTH

LAKHEKAR 5000

AMAN 4000

PRAVEEN 3000

SACHIN 2500

PRAKASH KVIC

TOTAL 14,500

STAFF MEMBER SALARY Rs./MONTH

LAKHEKAR 5000

AMAN 4000

PRAVEEN 3000

SACHIN 2500

PRAKASH KVIC

TOTAL 14,500

SALARY COMMITMEN FOR THE PRESENT STAFF STRUCTURE

KHADI SECTION

STAFF MEMBER SALARY Rs./MONTH

PROF.R.B.CHAVAN 26,400

PANDHARPURE 8000

NIMJE KVIC

SHAHID KVIC

KHALLARKAR 3000

TOTAL 37,400

SALARY COMMITMEN FOR THE PRESENT STAFF STRUCTURE

SALARY COMMITMEN FOR THE PRESENT STAFF STRUCTURE

KHADI SECTION

STAFF MEMBER SALARY Rs./MONTH

PAWAN 2000

PRAMOD 1800

ROUT 1800

DYANESHWAR 2000

TOTAL 7,600

GRAND TOTAL 59,500 PER MONTH

PRODUCTION STAFF EXTRA

TOTAL FUND REQUIREMENT

SALARY 60,000 PER MONTH

RAW MATERIAL PURCHASES 20,000 PER MONTH

TOTAL 80,000 PER MONTH

ANNUAL FUND REQUIREMENT 9,60,000 PER YEAR

SUBSTANTIAL PART OF EXPENSES WILL BE RECOVERD ONCE PRODUCTION AND SALE

ACTIVITIES ARE STARTED.

THE CENTRE CAN BE NOT ONLY SELF SUPPORTIN BUT PROFIT MAKING IN 3 YEARS

TIME

PURCHASE OF PRODUCTION EQUIPMENTS 10 LAKH

SALARY OF PRODUCTION STAFF EXTRA

EARLY TECHNOLOGY TRANSFER

ESTABLISH THE REPUTATION OF MGIRI AS TRUE TECHNOLOGY PROVIDER

REVITALIZATION OF KHADI SECTOR