Design Calculations for Pressure Vessels

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One complete sheet for design calculations of pressure vessels and its parts.

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    Do not print this sheet, it contains only information

    as how to design elements of pressure vessel

    INPUT CELLS (UNLOCKED) Drop down selection

    CALCULATIONS BY PROGRAM

    RESULTS

    STEPS

    1 Select sheet what you need to design (e-g: For shell design select shell

    2 Input values in yellow cells -----> or thru cells

    3 Results are shown for every item at end of the sheet

    INPUTS

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    heet)

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction Material

    See Section II Part D for other materials

    Internal Design Pressure P 300.00 psi

    Inner Diameter of Shell Di 3280.00 mm

    Design Temperature Temp 175.00 F

    Corrosion Allowance CA 3.00 mm

    0

    20015.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Shell thickness per UG-27

    Result:

    t = 27.8046 mm

    0.300 mm

    to= 28.1046 mm or

    30.0000 mm Recommended thickness is adequate

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 30.00 mm

    Final Centre Linre Radius Rf= 1655.00 mm

    Original Centreline radius Ro= infinity for straight plate

    0.906% Stress Releif Not Required

    psi

    None

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF CYLINDRICAL SHELL

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Shell

    Min. req'd thickness of Shell

    Recommended shell thickness

    Mill Undertolerence per UG-16

    Allowable Stress S

    )6.0(2 PSE

    PDt

    i

    Cylindrical Shell

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction MaterialSee Section II Part D for other materials

    Internal Design Pressure P

    2000.00 psi

    Inner Diameter of Shell Do 914.40 mm

    Design Temperature Temp 200.00 F

    Corrosion Allowance CA 3.18 mm

    0

    20000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Shell thickness per UG-27

    Result:

    t = 47.1415 mm

    0.300 mm

    to= 47.4415 mm or

    48.0000 mm Recommended thickness is adequate

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 48.00 mm

    Final Centre Linre Radius Rf= 481.20 mm

    Original Centreline radius Ro= infinity for straight plate

    4.988% Stress Releif Not Required

    Mill Undertolerence per UG-16

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Shell

    Min. req'd thickness of Shell

    Recommended shell thickness

    None

    (Internal Pressure & Outside Dimensions)

    THICKNESS OF CYLINDRICAL SHELL

    Allowable Stress S psi

    )4.0(2 PSE

    PDt

    o

    Cylindrical Shell

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction MaterialSee Section II Part D for other materials

    Internal Design Pressure P

    350.00 psi

    Inner Diameter of Shell Di 1524.00 mm

    Height of Liquid Level in Boot H 3.00 ft

    Design Temperature Temp 100.00 F

    Corrosion Allowance CA 3.00 mm

    Total Internal Pressure in Boot Pi 351.30 psi

    0

    20000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Thickness per UG-27

    Result:

    t = 16.5271 mm

    0.300 mmto= 16.8271 mm or

    17.0000 mm Recommended thickness is adequate

    Stress Releif per UCS-79

    Nominal thickness of Boot tnom= 17.00 mm

    Final Centre Linre Radius Rf= 770.50 mm

    Original Centreline radius Ro= infinity for straight plate

    1.10% Stress Releif Not Required

    psi

    None

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF BOOT

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Boot

    Min. req'd thickness of Boot

    Recommended Boot thickness

    Mill Undertolerence per UG-16

    Allowable Stress S

    )6.0(2 PSE

    DPt

    ii

    Boot

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction Material

    See Section II Part D for other materials

    Internal Design Pressure P 300.00 psi

    Inner Diameter of Head Di 3280.00 mm

    Design Temperature Temp 175.00 F

    Corrosion Allowance CA 3.00 mm

    0

    20000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Thickness per UG-32

    Result:

    t = 27.6712 mm

    0.300 mm

    to= 27.9712 mm or

    28.0000 mm Recommended thickness is adequate

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 28.00 mm

    Final Centre Linre Radius Rf= 562.36 mm

    Original Centreline radius Ro= infinity for straight plate

    3.73% Stress Releif Not Required

    Mill Undertolerence per UG-16

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Head

    Min. req'd thickness of Head

    Recommended Head thickness

    None

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF ELLIPSOIDAL HEAD

    Allowable Stress S psi

    Ellipsoidal

    Head

    Ellipsoidal

    Head

    PSE

    PDt

    i

    2.02

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction Material Add SA 105 as Boot capSee Section II Part D for other materials

    Internal Design Pressure P

    386.30 psi

    Inner Diameter of Head Di 457.20 mm

    Design Temperature Temp 150.00 F

    Corrosion Allowance CA 3.00 mm

    0

    20000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Thickness per UG-32

    Result:

    t = 7.4297 mm

    0.300 mm

    to= 7.7297 mm or

    7.9375 mm Recommended thickness is adequate

    5/16 in

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 7.94 mm

    Final Centre Linre Radius Rf= 79.07 mm

    Original Centreline radius Ro= infinity for straight plate

    7.53%

    Stress Releif Required. To Avoid Stress Releif Increase The Thickness

    psi

    None

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF ELLIPSOIDAL HEAD

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Head

    Min. req'd thickness of Head

    Recommended Head thickness

    Mill Undertolerence per UG-16

    Allowable Stress S

    PSE

    PDt

    i

    2.02

    Boot

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction MaterialSee Section II Part D for other materials

    Internal Design Pressure P

    100.00 psi

    Inner Diameter of Head Di 2438.40 mm

    Design Temperature Temp 650.00 F

    Corrosion Allowance CA 0.00 mm

    0

    20000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Thickness per UG-32

    Result:

    t = 3.0495 mm

    0.300 mm

    to= 3.3495 mm or

    4.0000 mm Recommended thickness is adequate

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 4.00 mm

    Final Centre Linre Radius Rf= 1221.20 mm

    Original Centreline radius Ro= infinity for straight plate

    0.25% Stress Releif Not Required

    Mill Undertolerence per UG-16

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Head

    Min. req'd thickness of Head

    Recommended Head thickness

    None

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF HEMISPHERICAL HEAD

    Allowable Stress S psi

    Spheric

    al

    Head

    Spherical

    Head

    )2.02(2 PSE

    PDt

    i

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    Inputs

    Note: to be less than 30 degree

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction MaterialSee Section II Part D for other materials

    Internal Design Pressure P

    100.00 psi

    Inner Diameter of Conical section Di 2438.40 mm

    Design Temperature Temp 650.00 F

    Corrosion Allowance CA 0.00 mm

    Cone Half Apex Angle 35.00 Degree

    0

    20000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Thickness per UG-32

    Result:

    t = 7.4642 mm

    0.300 mmto= 7.7642 mm or

    7.9375 mm Recommended thickness is adequate

    5/16 in

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 7.94 mm

    Final Centre Linre Radius Rf= 1223.17 mm

    Original Centreline radius Ro= infinity for straight plate

    0.49% Stress Releif Not Required

    S psi

    None

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF CONICAL SECTION

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Conical section

    Min. req'd thickness of Conical section

    Recommended Conical section thickness

    Mill Undertolerence per UG-16

    Formula is not valid. See Div I for

    special analysis

    Allowable Stress

    ConicalSection

    )6.0(2 PSECos

    PDt

    i

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction Material

    See Section II Part D for other materials

    Internal Design Pressure P

    100.00 psi

    Inner Diameter of Head L 2438.40 mm

    Design Temperature Temp 650.00 F

    Corrosion Allowance CA 3.18 mm

    Knuckle radius r 152.40 mm

    0

    15000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Ratio L/r 16.00

    Case 1: when L/r= 16

    Thickness per UG-32

    This Formula Is Valid

    Result:

    t = 17.5762 mm

    0.300 mm

    to= 17.8762 mm or

    14.2875 mm

    9/16 in Recommend a higher thickness

    Case 2: when L/r < 16

    Thickness per UG-32

    This Formula Is Not Valid

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF TORISPHERICAL HEAD

    Min. Req. Design Thickness of Head

    None

    Mill Undertolerence per UG-16

    Allowable Stress S psi

    Min. req'd thickness of Head

    Recommended Head thickness

    )1.0(

    885.0

    PSE

    PLt

    PLMt

    Torispherical Head

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    Result:

    M= 1.75 mmt = 17.41 mm

    0.300 mm

    to= 17.71 mm or14.2875 mm

    SA-516 Gr. 70 9/16 in Recommend a higher thickness

    SA-106 Gr. B

    Case 3: SA-285 Gr. Cwhen L/r > 16 SA-240 Gr. 304

    Thickness per UG-32None

    This Formula Is Not Valid

    Result:

    Factor M M= 1.75 mmt = 17.41 mm

    0.300 mm

    to= 17.71 mm or

    14.2875 mm

    9/16 in Recommend a higher thickness

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 17.88 mm

    Final Centre Linre Radius Rf= 170.28 mm

    Original Centreline radius Ro= infinity for straight plate

    7.87%

    Stress Releif Required. To Avoid Stress Releif Increase The Thickness

    Recommended Head thickness

    Factor M

    Min. req'd thickness of Head

    Recommended Head thickness

    Percent Extreme fiber Elongation

    Min. Req. Design Thickness of Head

    Mill Undertolerence per UG-16

    Min. Req. Design Thickness of Head

    Mill Undertolerence per UG-16

    Min. req'd thickness of Head

    PSE 2.02

    )3(4

    1

    rLM

    PSE

    PLMt

    2.02

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    Inputs

    Dsign Code: ASME Sec VIII, Div.1, 2004

    Cylinder Construction MaterialSee Section II Part D for other materials

    Internal Design Pressure P

    300.00 psi

    Inner Diameter of Head Di 609.60 mm

    Design Temperature Temp 450.00 F

    Corrosion Allowance CA 3.00 mm

    FALSE

    20000.00 To be entered by user

    Radiography Type Full

    Joint Efficiency E 1.00

    Required thickness of Shell tr -505.00 mm

    Actual thickness of Shell ts -505.00 mm

    Thickness per UG-34

    Result:

    C= 0.33 mm

    t = 45.8892 mm

    0.300 mm

    to= 46.1892 mm or

    46.0000 mm

    Recommend a higher thickness

    Stress Releif per UCS-79

    Nominal thickness of Vessel tnom= 46.19 mm

    S psi

    None

    (Internal Pressure & Inside Dimensions)

    THICKNESS OF HEMISPHERICAL HEAD

    Min. Req. Design Thickness of Head

    Min. req'd thickness of Head

    Recommended Head thickness

    Mill Undertolerence per UG-16

    C Factor

    Allowable Stress

    Circular FlatHead

    SE

    CPDt

    s

    r

    t

    tC 33.0

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    Final Centre Linre Radius Rf= 327.89 mm

    Original Centreline radius Ro= infinity for straight plate

    10.56%

    Stress Releif Required. To Avoid Stress Releif Increase The Thickness

    Percent Extreme fiber Elongation

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    Dia of Max.Weight Dist. Of

    Vessel of Vessel Length Width Thickness Height Thickness Width Thickness Width Thickness from Base

    (mm) (Kg) A (mm) C (mm) G (mm) (mm) H (mm) D (mm) K (mm) (mm) H (mm) (B

    304.8 19,051 266.7 101.6 6.35 6.35 101.6 6.35 304

    355.6 22,680 317.5 101.6 6.35 6.35 101.6 6.35 330

    406.4 25,402 355.6 101.6 6.35 6.35 101.6 6.35 355

    457.2 28,123 393.7 101.6 6.35 6.35 101.6 6.35 38

    508 31,752 444.5 101.6 6.35 6.35 101.6 6.35 406

    558.8 34,474 482.6 101.6 6.35 6.35 152.4 6.35 431

    609.6 38,102 533.4 101.6 6.35 6.35 152.4 6.35 457

    660.4 40,824 571.5 101.6 6.35 6.35 152.4 6.35 6.35 482

    711.2 44,453 622.3 101.6 12.7 6.35 152.4 6.35 6.35 50

    762 47,174 660.4 101.6 12.7 6.35 152.4 6.35 6.35 533

    812.8 50,803 711.2 101.6 12.7 6.35 152.4 6.35 6.35 558

    863.6 58,061 736.6 152.4 12.7 6.35 279.4 6.35 6.35 584914.4 60,782 774.7 152.4 12.7 6.35 279.4 6.35 6.35 609

    965.2 65,318 838.2 152.4 12.7 6.35 279.4 6.35 6.35 63

    1016 95,256 889 152.4 12.7 9.525 279.4 9.525 9.525 660

    1066.8 99,792 927.1 152.4 12.7 9.525 279.4 9.525 9.525 685

    1219.2 114,307 1066.8 152.4 19.05 9.525 279.4 9.525 9.525 76

    1371.6 127,915 1193.8 152.4 19.05 9.525 279.4 9.525 9.525 914

    1524 141,523 1320.8 152.4 19.05 9.525 279.4 9.525 9.525 990

    1676.4 156,038 1460.5 152.4 19.05 9.525 279.4 9.525 9.525 1066

    1828.8 182,347 1587.5 228.6 19.05 9.525 457.2 9.525 9.525 114

    1981.2 197,770 1727.2 228.6 19.05 12.7 457.2 9.525 12.7 1219

    2133.6 213,192 1854.2 228.6 19.05 12.7 457.2 9.525 12.7 1295

    2286 227,707 1981.2 228.6 19.05 12.7 457.2 9.525 12.7 137

    2438.4 243,130 2120.9 228.6 25.4 12.7 457.2 9.525 12.7 1447

    2590.8 344,736 2247.9 228.6 25.4 12.7 457.2 12.7 12.7 152

    2743.2 365,602 2374.9 228.6 25.4 12.7 457.2 12.7 12.7 1600

    2895.6 386,467 2527.3 228.6 25.4 19.05 609.6 12.7 19.05 1676

    3048 406,426 2641.6 228.6 25.4 19.05 609.6 12.7 19.05 1752

    3200.4 426,384 2781.3 228.6 25.4 19.05 609.6 12.7 19.05 1828

    3352.8 447,250 2908.3 228.6 25.4 19.05 609.6 12.7 19.05 190

    3505.2 467,208 3048 228.6 25.4 19.05 609.6 12.7 19.05 198

    3657.6 488,074 3175 228.6 25.4 19.05 609.6 12.7 19.05 2057

    Ribs

    SADDLE DIMENSIONS

    Base Plate Web Plate Wear Plate

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    LATERInputs

    *Wind Load (From PVElite) P

    8500.00 lbs

    *Height of Vessel H 58.00 ft*Moment MT 493,000.00 lbs-ft

    *Outside Radius of Skirt R 28.00 in

    *Joint Efficiency E 0.70

    *Stress Value of Head or Skirt 20000.00 psi

    Mat. Whichever is smaller

    *Weight of Tower above Skirt W 78000.00 lbs

    Temp(F) S (psi)

    (-20) 20,000

    Formula used : 50 20,000

    100 20,000

    200 20,000

    Resuslt: 300 20,000400 20,000

    Required Thickness of Skirt 0.30 in 500 20,000600 19,400

    650 18,800

    Required Thickness of Skirt 7.58 mm 700 18,100750 14,800

    800 12,000

    850 9,300

    516 Gr-70

    THICKNESS OF SKIRT

    RSE

    W

    SER

    Mt

    T

    2

    12

    Skirt

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    900

    950

    1000

    Note: For other mater

    see section 2 part D

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    Nozzle Size : NB 3/4" (DN 20) Nozzle on Sump of PV-221 ( R22 Receiver )

    Inputs Inputs

    UG-45 b(1) for Internal Pressure UG-45 b(2) for External Pressure

    Internal Design Pressure P 400.00 psi External Design Pressure P

    Diameter of Shell/Head D 300.00 mm Diameter of Shell/Head D

    Design Temperature Temp 140.00 F Design Temperature Temp Allowable Stress of Shell S 17100.00 psi Allowable Stress of Shell S 1

    Joint Efficiency E 1.00 Joint Efficiency E

    Corrosion Allowance CA 3.00 mm Corrosion Allowance CA

    Formula used Formula used

    Result Result

    Thickness t 6.5587 mm Thickness t

    Inputs Inputs

    UG-16(b) UG-45 b(4)

    Minimum thickness t 1/16 in Standard Wall Thk of pipe t

    Minimum thickness t 1.59 mm Minimum thickness t

    Corrosion Allowance CA 3.00 mm Corrosion Allowance CA

    Result Result

    Thickness t 4.5875 mm Thickness t

    Final Result Inputs

    UG-45 a for Internal PressureStep 1: Max ( UG 45b(1) , UG 16b) t 6.5587 mm

    Internal Design Pressure P

    Step 2: Max ( UG 45b(2) , UG 16b) t 4.5875 mm Diameter of Pipe D

    Design Temperature Temp

    Step 3: Max ( Step1 , Step 2) t 6.5587 mm Allowable Stress S 1

    Joint Efficiency E

    Step 4: Min ( Step3 , UG-45 b(4)) t 5.5113 mm Corrosion Allowance CA

    Step 5: Max ( Step4 , UG-45 (a)) t 5.5113 mm Formula used

    Result

    t 5.5113 mm Thickness t

    THICKNESS OF NOZZLE AS PER UG-45

    Sch

    Min Required thickness of

    Nozzle

    )6.0(2 PSE

    PDt

    )6.0(2 PSE

    PDt

    6.0(2 PSE

    PDt

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    Nozzle Size : 11.75 in ASME Section VIII Index L-7.2 Example 2

    Inputs Inputs

    UG-45 b(1) for Internal Pressure UG-45 b(2) for External Pressu

    Internal Design Pressure P 400.00 psi External Design Pressure

    Diameter of Shell/Head D 60.00 in Diameter of Shell/Head

    Design Temperature Temp 250.00 F Design Temperature Allowable Stress of Shell S 14300.00 psi Allowable Stress of Shell

    Joint Efficiency E 1.00 Joint Efficiency

    Corrosion Allowance CA 0.00 in Corrosion Allowance

    Formula used Formula used

    Result Result

    Thickness t 0.8535 in Thickness

    Inputs Inputs

    UG-16(b) UG-45 b(4)

    Minimum thickness t 1/16 in Standard Wall Thk of pipe

    Minimum thickness t 1.59 mm Minimum thickness

    Corrosion Allowance CA 3.00 mm Corrosion Allowance

    Result Thickness t 4.5875 mm Result Thickness

    Thickness t 0.1806 in Thickness

    Final Result Inputs

    UG-45 a for Internal PressureStep 1: Max ( UG 45b(1) , UG 16b) t 0.8535 mm

    Internal Design Pressure

    Step 2: Max ( UG 45b(2) , UG 16b) t 0.1806 mm Diameter of Pipe

    Design Temperature

    Step 3: Max ( Step1 , Step 2) t 0.8535 mm Allowable Stress

    Joint Efficiency

    Step 4: Min ( Step3 , UG-45 b(4)) t 0.3297 mm Corrosion Allowance

    Step 5: Max ( Step4 , UG-45 (a)) t 0.3297 mm Formula used

    Result

    t 0.3297 mm Thickness

    Actual Thickness of Pipe = Pipe Schedule Thickness x 0.875 (12.5% Undertolerance )

    NozzleSch

    Actual Thickness of Pipe should be greater than Minimum Required Thickness

    THICKNESS OF NOZZLE AS PER UG-45

    Min Required thickness of

    )6.0(2 PSE

    PDt

    (2 SE

    t

    (2 St

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    ND OD Sch Sch. Sch. Std. Sch. Sch. Extra Sch. Sch. Sch. Sch. Sch X

    (in) 10 20 30 Wall 40 60 Strong 80 100 120 140 160 Str

    0.50 21.30 2.77 2.77 3.73 3.73 4.75 7

    0.75 26.70 2.11 2.87 2.87 3.91 3.91 5.54 7

    1.00 33.4 2.77 3.38 3.38 4.55 4.55 6.35 9

    1.25 42.2 2.77 3.56 3.56 4.85 4.85 6.35 9

    1 1/2 48.3 2.77 3.69 3.69 5.08 5.08 7.14 10

    2.00 60.3 2.77 3.91 3.91 5.54 5.54 8.71 11

    2 1/2 73 3.05 5.16 5.16 7.01 7.01 9.52 14

    3.00 88.9 3.05 5.49 5.49 7.62 7.62 11.13 15

    3 1/2 101.6 3.05 5.74 5.74 8.08 8.08 16

    4.00 114.3 3.05 6.02 6.02 8.56 8.56 11.3 13.49 17

    5.00 141.3 3.4 6.55 6.55 9.52 9.52 12.7 15.87 19

    6.00 168.3 7.11 7.11 10.97 10.97 14.27 18.24 21

    8.00 219.1 6.35 7.04 8.18 8.18 10.34 12.7 12.7 15.06 18.24 20.62 23.01 22

    10.00 273.1 6.35 7.8 9.27 9.27 12.7 12.7 15.06 18.24 21.41 25.4 28.57

    12.00 323.9 6.35 8.38 9.57 10.31 14.27 12.7 17.45 21.41 23.8 28.57 33.32 14.00 355.6 6.35 7.92 9.52 9.52 11.12 15.06 12.7 19.05 23.8 27.76 31.75 35.71

    16.00 406.4 6.35 7.92 9.52 9.52 12.7 16.66 12.7 21.41 26.19 30.94 36.53 40.46

    18.00 457.2 6.35 7.92 11.12 9.52 14.27 19.05 12.7 23.8 29.36 34.92 39.67 45.24

    20.00 508 6.35 9.52 12.7 9.52 15.06 20.62 12.7 26.19 32.54 38.1 44.45 49.99

    22.00 558.8 6.35 9.52 12.7 9.52 15.87 22.22 12.7 28.57 34.92 41.27 47.64 53.97

    24.00 609.6 6.35 9.52 14.27 9.52 17.48 24.59 12.7 30.94 38.89

    26.00 660.4 7.92 12.7 9.52 12.7

    28.00 711.2 7.92 12.7 15.87 9.52 12.7

    30.00 762 7.92 12.7 15.87 9.52 12.7

    32.00 812.8 7.92 12.7 15.87 9.52 17.48 12.7

    34.00 863.6 7.92 12.7 15.87 9.52 17.48 12.7

    36.00 914.4 7.92 12.7 15.87 9.52 19.05 12.7

    PIPE SCHEDULE CHART

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    TO BE CONFIRMED

    Vessel Weight Dia of Hole Thickness of Lug Radius of Outer Height of Lug Length of Lug Weld

    (Kg) D (mm) T (mm) arc R (mm) H (mm) L (mm) (Min)5,443 25.4 12.7 38.1 127 254

    9,072 28.702 19.05 50.8 152.4 254

    13,608 35.052 25.4 54.102 152.4 254

    22,680 41.402 31.75 63.5 177.8 304.8

    31,752 54.102 31.75 88.9 203.2 304.8

    45,360 63.5 38.1 114.3 228.6 406.4

    68,040 76.2 44.45 127 254 406.4

    90,720 101.6 50.8 152.4 304.8 457.2

    113,400 107.95 50.8 165.1 330.2 457.2

    136,080 114.3 63.5 177.8 355.6 508

    LIFTING LUG DIMENSIONS

    12.7 mm Full Penetration Fillet

    19.05 mm Full Penetration Fillet

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    LATER

    Butt Weld Input Pressure Conditions

    Thickness of the Plate t

    16.00 mm Design Pressure P 400.00 psi

    Bevel Angle Theta 56.00 degree Diameter D 1375 mm

    Diameter to be Weld D 1375.00 mm Area for Pressure A 1484140.63 mm2

    Total Area of Weld A 539867.88 mm2

    Area for Pressure A 2300.42 in2

    Total Area of Weld A 836.80 in2

    Load induced F 920169 lbs

    Allowable Stress of Material S 20000.00 psi

    Bearable Load for Butt Weld F 16735938 lbs

    Strength of Weld 1718.79 %

    Result Weld is O.K.

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    InputsBolt Area Bolt Size

    Wind Load (From PVElite) P

    3000.00 lbs in2

    in

    Height of Vessel with Skirt H 21.00 ft 0.126 0.500

    Moment M 63,000.00 lbs-ft 0.202 0.625

    Weight of Vessel W 11000.00 lbs 0.302 0.750

    Bolt Circle 84.00 in 0.419 0.875

    Area within Bolt Circle AB 5,538.96 in2

    0.551 1.000

    Circumference of Bolt Circle CB 264 in 0.693 1.125

    Maximum Tension T 94.78 lb/in 0.89 1.250

    Allow. Stress Value of Bolt Mat. SB 15,000.00 psi 1.054 1.375

    No. of Anchor Bolts N 8.00 1.294 1.500

    Req.Area of one Bolt BA 0.21 in2

    1.515 1.625

    Dia of Bolt from Table against Root Area d 0.63 in 1.744 1.750

    Induced Stress in Anchor Bolts Sind 10,191.08 psi 2.049 1.875

    Corrosion Allowance for Bolt CA 0.13 in 2.3 2.000

    3.02 2.250

    Formulas Used 3.715 2.5004.618 2.750

    i Maximum Tension ( lb/in ) 5.621 3.000

    ii Req. Area of One Bolt ( Sq.in )

    iii Stress in Anchor Bolt ( psi )

    Resuslt:

    Required Diameter of Anchor Bolt 0.75 in

    Required Diameter of Anchor Bolt 19.05 mm

    ANCHOR BOLT DESIGN

    Table

    BB C

    W

    A

    MT 12

    NS

    TCB

    B

    BA

    NB

    TCS

    A

    BB

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    LATER

    Nominal Thickness Nominal Thickness Temperature (F)

    (in) (mm)

    0.1 2.54 -55 2.54 -55

    0.2 5.08 -55 5.08 -55

    0.3 7.62 -55 7.62 -55

    0.4 10.16 -55 10.16 -55

    0.5 12.7 -55 12.7 -55

    0.6 15.24 -50 15.24 -50

    0.7 17.78 -45 17.78 -45

    0.8 20.32 -40 20.32 -40

    0.9 22.86 -35 22.86 -35

    1 25.4 -30 25.4 -30

    1.3 33.02 -20 33.02 -20

    1.5 38.1 -15 38.1 -15

    1.7 43.18 -10 43.18 -10

    2.2 55.88 0 55.88 0

    2.5 63.5 5 63.5 5

    2.9 73.66 10 73.66 10

    3.4 86.36 15 86.36 15

    3.8 96.52 20 96.52 20

    4.2 106.68 25 106.68 25

    4.7 119.38 30 119.38 305.3 134.62 35 134.62 35

    5.4 137.16 35 137.16 35

    6 152.4 38 152.4 38

    0

    0

    0

    0

    0

    0

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    Temp (F) Thickness

    X1 -50 Y1 15.24

    X ? Y 16

    X2 -45 Y2 17.78

    X -48.5

    INTERPOLATION

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    X1 340.57 Y1 81.35

    X ? Y 85

    X2 359.93 Y2 85.95

    X 355.9317

    INTERPOLATION

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    Dia of Max.Weight Dist. Of

    Vessel of Vessel Length Width Thickness Height Thickness Width Thickness Width Thickness from Base

    (mm) (Kg) A (mm) C (mm) G (mm) (mm) H (mm) D (mm) K (mm) (mm) H (mm) (B

    304.8 19,051 266.7 101.6 6.35 6.35 101.6 6.35 304

    355.6 22,680 317.5 101.6 6.35 6.35 101.6 6.35 330

    406.4 25,402 355.6 101.6 6.35 6.35 101.6 6.35 355

    457.2 28,123 393.7 101.6 6.35 6.35 101.6 6.35 38

    508 31,752 444.5 101.6 6.35 6.35 101.6 6.35 406

    558.8 34,474 482.6 101.6 6.35 6.35 152.4 6.35 431

    609.6 38,102 533.4 101.6 6.35 6.35 152.4 6.35 457

    660.4 40,824 571.5 101.6 6.35 6.35 152.4 6.35 6.35 482

    711.2 44,453 622.3 101.6 12.7 6.35 152.4 6.35 6.35 50

    762 47,174 660.4 101.6 12.7 6.35 152.4 6.35 6.35 533

    812.8 50,803 711.2 101.6 12.7 6.35 152.4 6.35 6.35 558

    863.6 58,061 736.6 152.4 12.7 6.35 279.4 6.35 6.35 584914.4 60,782 774.7 152.4 12.7 6.35 279.4 6.35 6.35 609

    965.2 65,318 838.2 152.4 12.7 6.35 279.4 6.35 6.35 63

    1016 95,256 889 152.4 12.7 9.525 279.4 9.525 9.525 660

    1066.8 99,792 927.1 152.4 12.7 9.525 279.4 9.525 9.525 685

    1219.2 114,307 1066.8 152.4 19.05 9.525 279.4 9.525 9.525 76

    1371.6 127,915 1193.8 152.4 19.05 9.525 279.4 9.525 9.525 914

    1524 141,523 1320.8 152.4 19.05 9.525 279.4 9.525 9.525 990

    1676.4 156,038 1460.5 152.4 19.05 9.525 279.4 9.525 9.525 1066

    1828.8 182,347 1587.5 228.6 19.05 9.525 457.2 9.525 9.525 114

    1981.2 197,770 1727.2 228.6 19.05 12.7 457.2 9.525 12.7 1219

    2133.6 213,192 1854.2 228.6 19.05 12.7 457.2 9.525 12.7 1295

    2286 227,707 1981.2 228.6 19.05 12.7 457.2 9.525 12.7 137

    2438.4 243,130 2120.9 228.6 25.4 12.7 457.2 9.525 12.7 1447

    2590.8 344,736 2247.9 228.6 25.4 12.7 457.2 12.7 12.7 152

    2743.2 365,602 2374.9 228.6 25.4 12.7 457.2 12.7 12.7 1600

    2895.6 386,467 2527.3 228.6 25.4 19.05 609.6 12.7 19.05 1676

    3048 406,426 2641.6 228.6 25.4 19.05 609.6 12.7 19.05 1752

    3200.4 426,384 2781.3 228.6 25.4 19.05 609.6 12.7 19.05 1828

    3352.8 447,250 2908.3 228.6 25.4 19.05 609.6 12.7 19.05 190

    3505.2 467,208 3048 228.6 25.4 19.05 609.6 12.7 19.05 198

    3657.6 488,074 3175 228.6 25.4 19.05 609.6 12.7 19.05 2057

    Ribs

    SADDLE DIMENSIONS

    Base Plate Web Plate Wear Plate

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    1 42,001 10 1/2 4 1/4 1/4 4 0

    1.166667 50,001 1.0416667 4 1/4 1/4 4 0 1.333333 56,001 1.1666667 4 1/4 1/4 4 0

    1.5 62,001 1.2916667 4 1/4 1/4 4 0

    1.666667 70,001 1.4583333 4 1/4 1/4 4 0

    1.833333 76,001 1.5833333 4 1/4 1/4 6 0

    2 84,001 1.75 4 1/4 1/4 6 0

    2.166667 90,002 1.875 4 1/4 1/4 6 1/4

    2.333333 98,002 2.0416667 4 1/2 1/4 6 1/4

    2.5 104,002 2.1666667 4 1/2 1/4 6 1/4

    2.666667 112,002 2.3333333 4 1/2 1/4 6 1/4

    2.833333 128,002 2.4166667 6 1/2 1/4 11 1/4

    3 134,002 2.5416667 6 1/2 1/4 11 1/4

    3.166667 144,002 2.75 6 1/2 1/4 11 1/4

    3 1/3 210,004 2.9166667 6 1/2 3/8 11 3/8

    3.5 220,004 3.0416667 6 1/2 3/8 11 3/8

    4 252,004 3.5 6 3/4 3/8 11 3/8 4.5 282,005 3.9166667 6 3/4 3/8 11 3/8

    5 312,005 4.3333333 6 3/4 3/8 11 3/8

    5.5 344,006 4.7916667 6 3/4 3/8 11 3/8

    6 402,007 5.2083333 9 3/4 3/8 18 3/8

    6.5 436,007 5.6666667 9 3/4 1/2 18 3/8

    7 470,008 6.0833333 9 3/4 1/2 18 3/8

    7.5 502,008 6.5 9 3/4 1/2 18 3/8

    8 536,009 6.9583333 9 1 1/2 18 3/8

    8.5 760,013 7.375 9 1 1/2 18 1/2

    9 806,014 7.7916667 9 1 1/2 18 1/2

    9.5 852,014 8.2916667 9 1 3/4 24 1/2

    10 896,015 8.6666667 9 1 3/4 24 1/2

    10.5 940,016 9.125 9 1 3/4 24 1/2

    11 986,017 9.5416667 9 1 3/4 24 1/2

    11.5 1,030,017 10 9 1 3/4 24 1/2 12 1,076,018 10.416667 9 1 3/4 24 1/2