Derescom Att.No-12 -QUALITY PLAN FOR TANK PREFABRICATION.pdf

7/29/2019 Derescom Att.No-12 -QUALITY PLAN FOR TANK PREFABRICATION.pdf

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DescriptionPrepared Checked Approved

ORIGINATOR

Document Title

INSPECTION AND TEST PLAN FOR SHOPPREFABRICATION OF


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INSPECTION AND TEST PLAN FOR SHOP

PREFABRICATION OF

STORAGE TANK

Issue date: 25.10.2008 Doc No: Rev:D Page: 2 of 21

LIST OF CONTENTS

1-INSPECTION AND TEST PLAN

2-ATTACHMENTS ( FORMS )


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INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF

FUEL STORAGE TANK

Issue date: 25.10.2008 Doc No: Rev:D Page:3 of 21

StageNo.

Descriptionof Activity

Controlling documentAcceptance Criteria

QualityRecord

Inspection,Test and Witnessing Pla

QC NOE T Oth. N

1BeforeManufacturing

Inspection and Test Plan This Plan H C

Design Plan Drawing D C

Design Approval Drawing C R

Material Order ERMF-001 I C

2BeforeWelding

Welding Procedure

Specifications API 650 sec.7 WPS H C

Procedure QualificationRecords

API 650 sec.7PQR H C

Welder and WeldingOperator Certificates

API 650 sec.7WPQR H C

3Mill TestReports Certificates

API 650 sec.2&specs Certificate H C

4Base MaterialReceiving

Dimensional InspectionAPI 650 sec.2&specs ERMR-001 I

Thickness CheckAPI 650 sec.2&specs ERMR-001 I

Visual ExaminationAPI 650 sec.2&specs ERMR-001 I

Material IdentificationAPI 650 sec.2&specs

ERMR-001&ERTR-004 I

LEGENDQC : Quality control of SRD 3K GROUP I : Inspection

NOE : Employer I x R : Inspection RandomT : Third Party W : WitnessOth : Other SW : Spot WitnessPWHT : Postweld Heat Treatment C : Check ReviewWPS : Welding Procedure Record H : Hold PointPQR : Procedure Quality Record O : ExecutionWPQR : Welder& Welding Operator Performance Qualification Record D : Drawing By


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FUEL STORAGE TANK


StageNo.



QualityRecord

Inspection,Test and Witnessing Pl

5WeldingMaterialReceiving

CertificatesAPI 650 sec.2&specs Certificate H C

Dimensional InspectionAPI 650 sec.2&specs ERMR-001 I

Thickness CheckAPI 650 sec.2&specs ERMR-001 I

Visual ExaminationAPI 650 sec.2&specs ERMR-001 I

Material IdentificationAPI 650 sec.2&specs ERMR-001 I

6 Before cutting

Dimensional Inspection Drawing I

Material Identification API 650 Sec.2 I

Marking Transfer ERTR-005 O&C

7After CuttingShell Plates

Dimensional Inspection

Drawing & API 650sec.4 ERTR-006 I

Bevel InspectionDrawing

ERTR-006 I IxR

LEGENDQC : Quality control of SRD 3K GROUP I : Inspection

NOE : Employer I x R : Inspection RandomT : Third Party W : WitnessOth : Other SW : Spot WitnessPWHT : Postweld Heat Treatment C : Check ReviewWPS : Welding Procedure Record H : Hold PointPQR : Procedure Quality Record O : ExecutionWPQR : Welder& Welding Operator Performance Qualification Record D : Drawing By


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FUEL STORAGE TANK


StageNo.




QC NOE T Oth. N

8After RollingShell Plates Checking Shape

Drawing & API 650sec.4 ERTR-006 I

9After Formingothers

Dimensional Inspection

Drawing&API 650sec.4 ERTR-002 I C

Checking Shape


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After Markingand CuttingAnnularPlates

Dimensional InspectionDrawing

ERTR-002 I COrientation Check Drawing ERTR-002 I C

Groove InspectionDrawing&API 650sec.4 ERTR-002 I

Checking ShapeDrawing&API 650sec.4 ERTR-002 I

Tack Weld InspectionDrawing&API 650sec.4 ERTR-002 I

11

After Marking,CuttingForming andFit-up of Drawoff Sump

Dimensional Inspection Drawing ERTR-002 I C

Orientation Check Drawing ERTR-002 I C




LEGENDQC : Quality control of SRD 3K GROUP I : InspectionNOE : Employer I x R : Inspection RandomT : Third Party W : WitnessOth : Other SW : Spot WitnessPWHT : Postweld Heat Treatment C : Check ReviewWPS : Welding Procedure Record H : Hold PointPQR : Procedure Quality Record O : ExecutionWPQR : Welder& Welding Operator Performance Qualification Record D : Drawing By


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.INSPECTION AND TEST PLAN FOR SHOP PREFABRICATION OF

FUEL STORAGE TANK


StageNo.



QualityRecord


QC NOE T Oth. N

12

After Markingand CuttingForming and Fit-up of WindGirders

Dimensional Inspection Drawing ERTR-002 I C




Tack Weld InspectionDrawing&API 650

sec.4 ERTR-002 I

13

After Marking,Cutting, Forming

and Fit-up ofRoof Parts


ERTR-002 I C




Tack Weld InspectionDrawing&API 650sec.4 ERTR-002

14

After Marking,Cutting Forming

and Fit-up ofLadders and

Platforms


ERTR-002 I C

Orientation CheckDrawing

ERTR-002 I C


Checking Shape

Drawing&API 650sec.4 ERTR-002 I




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FUEL STORAGE TANK


StageNo.



QualityRecord


QC NOE T Oth. N

15After Fit-up ofPipe to Flange

Dimensional& VisualInspection


Groove & Tack WeldInspection

Drawing&API 650sec.4 ERTR-002 I

Checking Material Id. ERTR-004 ERTR-002 I

16During

Welding

Check of WPSRelated WPS

IxR C

Check of Preheat&Interpass Temp.

Related WPSIxR C

Checking WeldingMaterial

Related WPSIxR C

Check of Welders&Welding Operators

WPQR of welders&welding operators IxR C

17 After Welding

General Visual &Dimensional Inspection

Drawing&API650sec.4&6.5 ERTR-001 OxC C

RadiographicExamination

API 650 sec.6.1ERTR-007ERTR-008ERTR-009 OxC C

18BeforeShipment

Final InspectionOxC C

NOTES:

1-Radiographic examination3.1-To be applied 100% on longitudinal butt welds of nozzles pipes and manhole pipes.3.2-To be applied 100% on welds(if any)of WN flange to pipe on nozzle and manhole



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INSPECTION AND TEST PLAN FOR SHOP

PREFABRICATION OF

STORAGE TANK


ATTACHMENTFORM LIST

DOCUMENT NO. DOCUMENT TITLE

ERMR-001 Material Receipt And acceptance Report

ERTR-001 Visual and Dimensional Inspection Report

ERTR-002 Inspection Report

ERTR-003 Surface Preparation And Painting Inspection Report

ERTR-004 Material Incoming Record Form

ERTR-005 Stamping And Marking Transfer Report

ERTR-006 Inspection Report for Cutting And Forming Storage Tank Plates

ERTR-007 Radiographic Examination Report ( Cover Page )

ERTR-008 Radiographic Examination Report

ERTR-009 Radiographic Examination Plan

ERTR-010 Liquid Penetrant Examination Report

ERTR-011 Magnetic Particle Examination Report

ERMF-001 Material Order Form

Derescom Att.No-12 -QUALITY PLAN FOR TANK PREFABRICATION.pdf

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