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Department of DefenseOzone Depleting Substances Reserve
Department of DefenseDepartment of DefenseOzone Depleting Substances ReserveOzone Depleting Substances Reserve
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The DoD Ozone DepletingSubstances Reserve
The DoD Ozone DepletingThe DoD Ozone DepletingSubstances ReserveSubstances Reserve
Only Source for Weapon Systems SupportOnly Source for Weapon Systems SupportHalons
RefrigerantsSolvents
War StoppersWar Stoppers
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BackgroundBackground
• Montreal Protocol - 1987 - International Agreement to Phase Out Production of ODS
– Halons and Refrigerants Contain Bromine and Chlorine that Deplete Ozone Layer
• Manufacture Ceased - 1994/1996
• Strict Controls on Imports and Exports
• No Longer Available Locally
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Class I ODSsClass I ODSs
HalonsFire Suppression120212111301
RefrigerantsCoolingR-11 R-12R-114 R-500R-502
SolventsCleaning1131,1,1
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Weapon Systems ApplicationsWeapon Systems Applications
Halon– Armored Vehicle Crew Spaces and
Airframe Fire Protection– Fuel Tank Inerting– Flight Line Fire Protection
Refrigerants– Ship Refrigeration/Cooling– Electronics Cooling
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Building The ReserveBuilding The ReserveBuilding The Reserve
• Service Requirements– Internal Recycling– New Acquisitions
• Halon– Production Ended 31 Dec 93– Anticipated Product Throughput - 10M+ lbs.
• Refrigerants– Production Ended 31 Dec 95– Anticipated Product Throughput - 10M+ lbs.
• Solvents– Shelf-Life Issue– Strict Asset Acquisition Control– Not Accepting “Used” Product From Customers
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Accessing The ReserveAccessing The Reserve
• Combat Activities Authorized by Their Service to Requisition ODS - Free Issue
• Any Activity Can Requisition Empty Cylinders for Recovery and Turn-In - Free Issue
• Review by Each Service Monthly
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Halon Recycling ProcessHalon Recycling ProcessHalon Recycling Process
ReceivingReceivingInspectionInspection
Leak CheckLeak Check
AccountingAccounting
Reclaiming/ProcessingReclaiming/Processing
TestingTesting
QualityQuality
RepackagingRepackaging
Temporary StorageTemporary Storage
Leak CheckLeak Check
DistributionDistribution
ControlledControlled
Critical UseOnly
Critical UseOnly
FromFacilities
FromFacilities
Dirty GasDirty Gas
Long Term StorageLong Term StorageProper StructureProper Structure Leak Checks - 3 TierLeak Checks - 3 Tier SecuritySecurity
Clean GasClean Gas
To UsersTo Users
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Receiving CylindersReceiving CylindersReceiving Cylinders
Important Safety Procedures for Receiving Cylinders
– Use hand-held leak detector check for leaks
– Inspect each cylinder for valve type and integrity
– Always assume cylinder is fully pressurized, regardless of gauge reading!
WARNINGA pressurized cylinder is VERY dangerous!
If discharged and not secured it will become a projectile causingdeath, serious injury, and property damage.
The cryogenic effect of escaping gas can cause severe burns.
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Cylinder ReclamationCylinder ReclamationCylinder Reclamation
• Visual Inspection
• Sand Blast
• Prime
• Hydrostatic Test
• Clean Interior
• Pressurize in Chamber
• Check Expansion
• Steam Dry
• Certify Facility & Workers
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SitesSitesSites
• Operations - Richmond - Operates as a reparable process--Send Us Dirty Halons or Refrigerants…We Provide Clean
• Satellite (Security) Storage– Naval Weapons Station
Yorktown, VA– Defense Depot San Joaquin, CA
Sharpe Site– AUSTRALIA – 2 Sites
• Consolidation (Turn In) Activities– Germany/Netherlands– Pearl Harbor– Japan
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Lessons LearnedLessons LearnedLessons Learned
• Priority Mission
• System Cylinders– Must be Handled with Strict
Adherence to Procedures– Safety Guide for Decommissioning
Halon Systems
• Leak Monitoring Paramount
• Sharing Knowledge with Foreign Militaries and Countries
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Executing The “Plan”Executing The Executing The ““PlanPlan””
• Many Battles Won, but the “War Is Not Over”
• Customers - Army, Navy, Air Force, Marines, and Coast Guard Pleased with DLA Performance
• Supply Required to 2048
• Future Inventory Relies on Turn Ins from Non Critical Applications
• Now Accepting R-22 Refrigerant for Post 2020 Critical Uses
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DoD ODS Reserve on DSCR WebsiteDoD ODS Reserve on DSCR WebsiteDoD ODS Reserve on DSCR Website
• Web Addresswww.dscr.dla.mil/externalweb/userweb/aviationengineering/ozone/index.htm
– Turn-In Procedures
– Requisitioning Procedure
– Safe Decommissioning Halon System Cylinders
Halon Specific Guidance
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SummarySummarySummary
• Halon Banking is only one part of a Total Compliance program
• It is also necessary to:– Identify Equipment Using ODS
– Choose Appropriate Replacements
– Identify Mission Critical Uses
– Monitor Progress
• Rules are necessary to operate a Halon Bank– Limit halon to mission critical uses and control issues
– Safety, Safety, Safety - Unsecured halon vessels can kill!
– Leak detection and physical security protect your halon
• Most of the halon you will get, you already own - recycle it!
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ODS Reserve POCsODS Reserve POCsODS Reserve POCsCommercial 804-279-xxxx DSN 695-xxxx
Program Manager - Steve Thien 3064Sr. Project Officer - Joe Schmierer 5202Project Officers: - Bobby Carwile 5203
- Alex Stuart 5004- John Monroe 6451
Contract Support- Jerry Beasley 1789- Vicky Goforth 6102- Ron Sibley 4525
Email: [email protected]