Denso PA90 Catalog - Metroautoinc PA90 Catalog.pdf · Denso PA90S Isuzu, Chevrolet, GMC Truck 2008...

Metro Auto Industrial Inc.Toll Free:1-800-263-8761

BG-S010November 2019

Denso PA90 StartersParts & Unit

Solenoid Repair Tools

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Denso PLGR Series Starter can replace to:

Bosch EV PLGR Starters• Delco 28MT Starters• Denso OSGR Medium/Heavy Duty • (90mm/100mm) StartersLeece Neville M93, M93R PLGR Staters• Mitsubishi M8T Series Starters•

Features:

All Oil Seal/Water Proof Design• Fits to most popular Industrial, Farming, • Trucking, Bus and various vehiclesPlanetary Gear Reduction• Service Parts available•

Solenoid Repair Tools on the last page

Index-by Part Description

Starter UnitDE HousingCE HousingLever HousingDrive AssyDrive PartsShift LeverField Case AssyBearing & BushingArmature & CommuatorSolenoid AssySolenoid Cap Assy & PartBrushBrush Holder AssyBrush Holer PartsO-Ring, Seal, Drain TubeMisc. PartsHardware

Solenoid Repair ToolsBrush Holder Tools

Unit Index-by OE NumberUnit Index-by LesterUnit Index-by Metro

61416171819212223242527293031323335

3738

394041

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Description Page

6Manufacturers and Supplier names and their part numbers are for reference use only.

19029NStarter

12V, 3.0kw, CW, 13TBattery Post M10

For: Dodge Ram, SterlingReplace: Application: Dodge Ram 2500, 3500Dim: Lester: 19029, 19183OE: 428000-3330, 428000-3331, 428000-6110Ref: 190-799C, 190-799D, 190-799ENote: Can replace to 17548 (ND OSGR), 17892 (ND OSGR).

19120NStarter


For: Bluebird, Capacity, OttawaReplace: Application: 2007 Bluebird, Capacity & Ottawa Applications with Cummins ISB EnginesDim: Lester: 19120OE: 428000-512Ref: 190-9060Note: Can replace to 16990 (Denso OSGR).

19201NStarter

12V, 3.0kw, CCW, 11TBattery Post M10

For: Isuzu, Chevy-GMC TruckReplace: Car: 2008 Isuzu NPR, NQR & NRR Applica-tions with 5.2L EnginesDim: Lester: 19201OE: 428000-586Ref: 190-9073Note: Can replace to 18500 (Denso OSGR, CCW).

19335NStarter


For: Thomas BuiltReplace: Car: Thomas Bus Applications with Cum-mins ISB EnginesDim: Lester: 19335OE: 428000-5230, 428000-5310Ref: 190-9062Note: 428000-5230 (19808) same unit.

19336NStarter


For: Hino HD TruckReplace: Car: Hino HD Trucks 2009-2013Dim: Lester: 19336OE: 428000-6980, 428080-6981Ref: 190-6308Note:

30483NStarter


For: Various w/Cummins EngineReplace: Car: Cummins ISB 6.7LDim: Lester: 30483OE: 428000-711, 428000-994Ref: 190-6344, 190-9220Note:

Starter Unit


33334NStarter

12V, 3.0kw, CW, 11TBattery Post

For: DReplace: Application: Dim: Lester: 33334OE: 428000-4610, 428000-4611, 428000-4612Ref: 190-6435Note:

428000-4661NStarter


For: Denso PLGR PA90Replace: Application: Dim: Lester: OE: 428000-466Ref: 190-Note:

19808NStarter


For: Denso PA90SReplace: Car: Freightliner Custom Chassis, Work-horse w/Cummins ISB 6.7L EngineDim: Lester: 19808OE: 428000-523, 428000-5310Ref: 190-9061Note: DE Stud M428000-5310 (19335) same unit.

428000-5740NStarter


For: Denso PA90LReplace: Car: John Deere w/4045 4.5L, 6068 6.8L, 6090, 90L Engines.Dim: John Deere: RE539696, RE549229Lester: 30692OE: 428000-5740, 428000-5741Ref: 190-6387Note: DE Stud M12

30691NStarter

12V, 3.0kw, CCW, 13TBattery Post M10

For: Denso PA90SReplace: Car: Isuzu, Chevrolet, GMC Truck 2008 up w/MT Isuzu 4HK1-TC 5.2LGM: 98092464Isuzu: 8980924640, 8980924641, 428980924642Lester: 30691 OE: 428000-5930, 428000-5931, 428000-5932Ref: 190-9074Note: Can replace to Denso 18407 OSGR, but dependon the location.

19856NStarter


For: Denso PA90SReplace: Car: Case/New Holland Loaders & Tractors 432T/M3, 445T/M3 Engines.New Holland: 87638510Dim: Lester: 19856OE: 428000-6030, 428000-9910Ref: 190-6318Note:

Starter Unit


10955NStarter


For: Denso PA90SReplace: Application: JLG Equipment w/Cummins QSB 3.3LCummins: 5256155Lester: 10955OE: 428000-6800Ref: 190-6470Note: DE Stud M10

16014NStarter


For: Denso PLGR PA90Replace: Application: John Deere w/4045 4.5L, 6068/6.8L, 6090 9.0L EnginesJohn Deere: RE537519, RE538685, RE549230, SE502559, SE502823Lester: 16014OE: 428000-6900, 428000-9920Ref: 190-6313, 190-6313A, 190-6313BNote: DE Stud M428000-9920 same unit.

16096NStarter


For: Denso PA90LReplace: Car: Various use w/Cummins ISF 2.8L, 3.8L, QSB 5.9L, 6.7L Engines.Cummins: 4996706Lester: 16096OE: 428000-709Ref: 190-6307Note: Also can replace to Delco 35MT 8200959DE Stud M

33321NStarter


For: Denso PA90SReplace: Car: Various w/Cummins ISB 6.7L Engines.Cummins: 4996707Lester: 33321OE: 428000-7100Ref: 190-002Note: DE Stud

16020NStarter


For: Denso PA90LReplace: Car: Ingersoll Rand XP825-W w/Cummins 6CTA 8.3L Engines.Cummins: 4996709Lester: 16020OE: 428000-7120,438000-3730Ref: 190-6346Note: Unit same as 438000-3730.DE Stud M

428000-7140NStarter


For: Denso PA90LReplace: Car: Various w/Cummins ISC 8.3L Engines.New Holland: 87638510Dim: Lester: 30419OE: 428000-7140, 438000-3740 (Lester 30502)Ref: 190-6354, 190-9258Note: 438000-3740 same unit.DE Stud M

Starter Unit


428000-7160NStarter


For: Denso PA90LReplace: Application: Cummins: 4995643Lester: OE: 428000-7160, 438000-3220Ref: Note: DE Stud M438000-3220 (190-9254) same unit.

428000-7340NStarter


For: Denso PLGR PA90SReplace: Application: John Deere 4.5LLester: OE: 428000-7340Ref: Note: DE Stud M12

19334NStarter

12V, 4.8kw, CW, 10TBattery Post M

For: Denso PA90Replace: Car: Various w/Cummins ISC 8.3L, 8.9L Engines.Lester: 19334OE: 428000-715, 428000-7870Ref: 190-169, 190-6357Note: Dry Clutch, similar to 428000-7150,but 428000-7150 is Wet Clutch.DE Stud M

19340NStarter


For: Denso PA90SReplace: Car: Freightliner M2-106, -112, -108SD, -114SD w/Cummins ISB 6.7L Engines.Lester: 19340OE: 428000-9340Ref: Note: with IMS DE Stud M

438000-0560Starter


For: Denso PA90SReplace: Car: Lester: OE: 438000-0560Ref: Note:

438000-2920NStarter


For: UPS TruckReplace: Car: VDim: Lester: OE: 438000-2920Ref: Note:

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Starter Unit


428000-4620NStarter


For: Denso PA90SReplace: Application: Hino 300/Toyota Coaster Mid BusHino: Lester: OE: 428000-4620Ref: Note:

Starter Unit

428000-7150NStarter


For: Denso PA90SReplace: Application: Lester: OE: 428000-7150Ref: PIC 190-6357Note: Wet Clutch.Similar to 428000-7870 (19334), but 428000-7870 is Dry Clutch.DE Stud M

428000-9120NStarter


For: Denso PA90Replace: Application: CaterpillarHino: Lester: OE: 428000-9120, 428000-9121Ref: Note: PIC 190-6519, 190-6519ADE Stud M

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30832NStarter


For: Denso PA90Replace: Application: CaterpillarHino: Lester: 30832OE: 428000-7130, 428000-9950Ref: Note: PIC 190-6347, 190-9221428000-9950 same unit.DE Stud M

Photo

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428000-9950NStarter


For: Denso PA9Replace: Application: CaterpillarHino: Lester: 30832OE: 428000-7130, 428000-9950Ref: PIC 190-6347, 190-9221Note: 428000-7130 same unit, pleaes use 428000-7130DE Stud M

438000-3740Starter


For: Denso PA90Replace: Application: Hino: Lester: OE: 428000-7140, 438000-3740 (Lester 30502)Ref: Note: PIC 190-9258, 190-6354428000-7140 same unit, Please use 428000-7140N.

Photo

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428000-7370Starter


For: Denso PA90SReplace: Application: John Deere 4.5LLester: OE: 428000-7370, 428080-7370Ref: 190-9245Note:

Starter Unit

428000-8680Starter


For: Denso PA90SReplace: Application: Lester: OE: 428000-8680, 438000-3480Ref: PIC 190-9255Note: DE Stud M

428000-9790Starter


For: Denso PA90Replace: Application: John DeereLester: OE: 428000-9790, 428080-9790Ref: Note:

428000-8760Starter


For: Denso PA90Replace: Application: John Deere# RE531501Lester: OE: 428000-8760, 428080-8760Ref: PIC 190-9248Note:

428000-8730Starter


For: Denso PA9Replace: Application: John Deere RE537513Lester: OE: 428000-8730, 428080-8730Ref: PIC 190-9247Note:

428000-7960NStarter


For: Denso PA90Replace: Application: John Deere 4.5L, 6.8LLester: OE: 428000-7960, 428000-7961, 428080-7961Ref: Note: Similar to 428000-5740, but different DE Housing.

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428000-8400Starter


For: Denso PA90SReplace: Application: Cummins ISB 5.9LLester: OE: 428000-8400Ref: 190-9215Note:

Starter Unit

428000-8470Starter


For: Denso PA90SReplace: Application: Lester: OE: 428000-8470Ref: PIC 190-9216Note:

428000-2170Starter


For: Denso PA90Replace: Application: Cummins ISVLester: OE: 428000-2170, 428080-2170Ref: Note:

428000-8670Starter


For: Denso PA90Replace: Application: Cummins ISBLester: OE: 428000-8670, 438000-3550Ref: PIC 190-9256Note:

428000-9780Starter


For: Denso PA9Replace: Application: John DeereLester: OE: 428000-9780, 428080-9780Ref: Note: DE Stud M

428000-1150Starter


For: Denso PA90Replace: Application: Lester: OE: 428000-1150, 438000-1150Ref: Note: DE Stud M12

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Starter Unit

428000-9930NStarter


For: Denso PA90SReplace: Application: Lester: OE: 428000-7970, 428080-7971, 428000-9930Ref: PIC 190-9219Note: 428000-7970, 428000-7971 same unit.DE Stud M12

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For:Used:Replace:Dim:OE:Lester:Note:

Denso PLGR PA90 Starters

428400-3331

428000-333, 428000-61119029, 19183Ref SZ-03116, 190-799C, 190-799D(with or without Seal & Bushing)

51-826001DE Housing12V, 2.7kw

For:Used:Replace:Dim:OE:

Lester:Note:


428400-5121

428000-512, 428000-523, 428000-53119120, 19335, 19808Ref 190-9060, 190-9061, 190-9062DE w/Ground Hole M12 x 1.75

51-826002DE Housing


Lester:Note:


428400-7870

428000-714, 428000-715, 428000-78719334Ref 190-169, 190-6354, 190-6357




428400-6900

428000-574, 428000-690, 428000-99216014, 30692Ref 190-6313, 190-6387, 190-9244wo/Ground Stud Hole.

51-826004DE Housing

12V, 4.8kw, 7.8kw



428000-586, 428000-59319201Ref 190-9073, 190-9074Used on CCW unit.


DE Housing



428000-462

51-826006DE Housing

V, kw



428000-603, 428000-99119856Ref 190-6318, 190-6318A




428000-69819336Ref 190-6308




428000-4661

Ref

51-826009DE Housing


DE Housing


Denso PLGR PA90 StartersJLG Equipment

428000-68010955190-6470DE w/Ground Stud Hole M12 x 1.75



Lester:Note:

Denso PLGR PA90 StartersCummins Engine

428000-7090, -7091, -7092, 428000-71216020, 16096, 30483, 33321190-6307,190-6307ADE w/Ground Stud Hole M12 x 1.75




428000-710, 438000-00633321, 33335190-002, 190-9251


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428000-46133334190-6335

51-826015DE Housing

V, kw


For:Used:Replace:Dim:

OE:

Lester:Note:


128501-047089.5mm OD, 65mm HeightDrain hole 5.6mm ID, 2.7mm Wall Thickness428000-333, 428000-523, 428000-531, 428000-61119029, 19183, 19335, 19808Ref SZ-04116

52-82505CE Plate



128501-1080

428000-51219120Ref

52-82506CE Plate



128501-1820

428000-78719334Ref

52-82507CE Plate


Lester:Note:


128501-1350, 128501-1840

428000-603, 428000-680, 428000-709, 428000-710, 428000-934, 428000-991; 438000-006, 438000-311; 512800-098010955, 16096, 19856, 33321Ref

52-82503CE Plate

52-82508CE Plate



128501-1600

428000-69819336Ref

52-82509CE Plate

4.8kw, 7.8kwFor:Used:Replace:Dim:OE:

Lester:Note:


128501-1670

428000-574, 428080-574, 428000-690, 428000-714, 428000-734, 438000-374, 428000-992

Ref


Lester:Note:


128501-1780

428000-711, 428000-712, 428000-994; 438000-37316020, 30483, 30693Ref 190-6344, 190-6346, 190-9220, 190-9257

52-82510CE Plate

24V, 7.8kw

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CE Housing



with Ground Stud Hole

52-82511CE Plate



Lester:

Note:


428000-333, 42800-512,428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Ref SZ-23116

53-82512Lever Housing

(Center Housing)

PhotoComing Soon

Lever Housing



Lester:Note:


428000-586, 428000-593, 428080-58619201CCW DriveGear use 54-82558

54-8533Drive Assy11T, CCW

Drive Assy


Lester:Note:

Denso PA90 Starters

428000-586, 428000-593, 428080-58619201Clutch assemble with Sleeve & Bearing.

54-82030Clutch Assy

CCW


Lester:Note:

Denso PA90 Starters

54-82031Clutch Assy

CW



428000-7110, 428000-994030483Gear use 54-82555

54-8535Drive Assy

10T, CW

PhotoComing Soon



OE:

Lester:Note:

Denso PA90

028371-905039.8mm Gear OD, 16.4mm ID18mm Gear OD, 19.8mm OAL428000-512, 428000-523, 428000-531, 428000-69819120, 19335, 19336, 19808

54-82553Pinion Gear

11T, CW, 16-SPL


OE:

Lester:Note:

Denso PA90

028371-881039.8mm Gear OD, 16.65mm ID19.8mm OAL428000-3330, 428000-3331, 428000-6110, 428000-8400, 428000-876019029, 19183SZ-07116A

54-82554Pinion Gear

13T, CW, 16-SPL


Lester:

Note:

Denso PA90

20mm OD, 120mm OAL428000-333, 428000-512, 428000-531, 428000-603, 428000-611, 428000-680, 428000-690, 428000-709, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99216020, 16096, 19029, 19120, 19183, 19856, 19334, 19335, 33321use with Sleeve 54-82858

54-82857Shaft-DriveCW, 12-SPL


Denso PA90

39.8mm Gear OD

19201Clutch Assemble use 54-82030

54-82556Pinion Gear

11T, CCW, -16SPL


Lester:Note:

Denso PA90

028371-921040mm Gear OD428000-603, 428000-690, 428000-710, 428000-711, 428000-712, 428000-714, 428000-787, 428000-99216020, 19334, 19856, 30483, 33321

54-82555Pinion Gear

10T, CW, 16-SPL

Drive Parts


Denso PA90

44.9mm Gear OD, 16mm Gear Length, 19.8mm W

54-82557Pinion Gear

12T, CW, 16-SPL


OE:Lester:Note:

Denso PA90Isuzu Truck

40.3mm Gear OD, 17mm Gear Length, 21.35mm W428000-5930, -5931, -593230691

54-82558Pinion Gear

11T, CCW, 16-SPL



Lester:

Note:

Denso PLGR PA90 StartersDrive

6.2mm x 17.65mm x 11.8mm L428000-333, 42800-512,428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Ref SZ-07116L

54-82863Spring-Clutch


OE:

Lester:

Note:


20mm ID, 36mm OD, 6.75mm Thickness428000-333, 42800-512,428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Ref SZ-07116C

54-82864Cover-Drive

Drive Parts


Denso PLGR PA90 StartersShift Lever

35.8mmODx20.4mmIDx1.5mmT428000-333, 428000-61119029

54-82859Spacer-Shift Lever


Denso PLGR PA90 StartersShift Lever

28mmODx20.45mmIDx1mmT428000-333, 428000-61119029

54-82860Spacer-Shift Lever


Lester:

Note:


17mm ID, x 20mm OD, x 1.5mm T428000-333, 42800-512,428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Ref SZ-07116AS

54-82861Spring-Drive


Lester:

Note:


8mm OD x 18mm L428000-333, 42800-512,428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Ref SZ-07116L

54-82862Roller Pin-Clutch


Lester:Note:

Denso PLGR PA90 StartersDrive028303-5040

428000-690, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99216020, 19334, 33321

54-82865Spring-Drive

PhotoComing Soon



Denso PLGR PA90 Starters12V / 24V

Ref SZ-13116KParts Includes:55-82009A Shift Lever55-82009B Front Sheave55-82009C Back Sheave54-82859 Spacer (35.8mmODx20.4mmIDx1.5mmT)54-82860 Spacer (28mmODx20.45mmIDx1mmT)

55-82009KShift Lever Kit


Lester:

Note:


428000-3330, 428000-3331, 428000-512, 428000-586, 428000-603, 428000-611, 428000-680, 428000-690, 428000-698, 428000-709, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99210955, 16020, 19029, 19120, 19183, 19201, 19029, 19334, 19336, 19856, 16096, 33321Please use 55-82009, we don't sell Shift Lver only.

55-82009AShift Lever

Shift Lever


Lester:

Note:

Denso PLGR PA90 Starters12V / 24V028740-5350

428000-3330, 428000-3331, 428000-512, 428000-586, 428000-603, 428000-611, 428000-680, 428000-690, 428000-698, 428000-709, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99210955, 16020, 19029, 19120, 19183, 19201, 19029, 19334, 19336, 19856, 16096, 33321Parts includes:55-82009A Shift Lever55-82009B Front Sheave55-82009C Bach Sheave

55-82009Shift Lever


Lester:

Note:



55-82009BFront Sheave-Shift Lever


Lester:

Note:



55-82009CBack Sheaver-Shift Lever



Lester:

Note:

Denso PLGR PA90S Starters2.7kw, 3.0kw128100-7681, 128100-016090mm OD, 73mm L428000-333, 428000-512, 428000-523, 428000-531, 428000-603, 428000-611, 428000-680, 428000-709, 428000-934, 428000-991, 438000-311, 512800-098010955, 16096, 19029, 19120, 19183, 19335, 19808, 19856w/Case, Fields, Pole Shoes, Insulated Brushes, & Field Lead w/Grommet.Ref SZ-02116

57-8257Field Case Assy

12V, CW


Lester:Note:

Denso PLGR PA90L Starters

128100-0240

428000-690, 428000-712, 428000-714, 428000-992; 438000-37416014, 16020Lip for O-Ring 85mm OD


24V, CW, 4.8kw, 7.8kw


Lester:Note:


128100-0190

428000-698, 428000-715, 428000-787, 428000-99619334, 19336Lip for O-Ring 85mm OD


12V, CW, 3.0kw, 4.8kw

PhotoComing Soon


Denso PLGR PA90S Starters

128100-0211

428000-710, 438000-00633321Lip for O-Ring 85mm OD

57-8255Field Case Assy24V, CW, 4.8kw


Lester:Note:


428000-586, 428080-586, 428000-59319201This is CCW Field Case Assy

57-8260Field Case Assy12V, 3.0kw, CCW

PhotoComing Soon


Lester:Note:


428000-574, 428080-574, 428000-711, 428000-99430483

57-8261Field Case Assy12V, 4.8kw, CW

Field Case Assy



Denso PLGR PA90 StartersPlanetary

8mm ID, x 12.6mm OD, x 10mm L428000-333, 428000-61119029SZ-30116B

6-Bearing-Planetary Gear

PhotoComing Soon


Denso PLGR PA90 StartersArmature Front

17mm ID x 30mm OD x 7mm W428000-333, 428000-6111902969032RS, 6-903-4

6-9034-1Bearing- Armature Front


Denso PLGR PA90 StartersArmature rear949100-259010mm ID x 30mm OD x 9mm W428000-333, 428000-61119029#6200, 62002RS, 6-200-4

6-2004Bearing- Armature Rear


Denso PLGR PA90 StartersDE Housing

21mm ID x 23mm OD x 15.5mm W428000-333, 428000-61119029, 19183Used on Metro DE# 51-826001

62-82005Bushing-DE Housing

Bearing & Bushing




028200-9070

428000-698, 428000-78719334, 19336

61-82510Armature

12V, 3.0kw, 4.8kw


OE:

Lester:

Note:


028200-865023 Bars, 9T Straight Spline60.2mm OD, 156.5mm OALDE OD 10mm, CE OD 10mm428000-3330, 428000-3331, 428000-5120, 428000-5230, 428000-5310, 428000-5311, 428000-5312, 428000-5860, 428000-5861, 428000-5862, 428000-5863, 428000-603, 428000-6110, 428000-680, 428000-698, 428000-709, 428080-586, 428000-934, 428000-991, 438000-31110955, 16096, 19029, 19120, 19183, 19201, 19335, 19336, 19808, 19856SZ 01116with both side Bearing

61-82507Armature

12V, 3.0kw, CW


OE:

Lester:Note:


19 Bars, 9T Straight Spline34.40mm Commutator OD38.5mm Commutator Length10mm DE Shaft, 10mm CE Shaft59mm OD178mm OAL428000-5740, 428080-5740, 428000-711, 428000-734, 428000-99430483with both side Bearing

61-82506Armature

12V, 4.8kw, CWFor:Used:Replace:Dim:

OE:

Lester:Note:


028200-91009T Straight Spline19 Bars, 34.50mm Commutator OD38.5mm Commutator Length10mm DE Shaft, 10mm CE Shaft59mm OD178.25mm OAL428000-6900, 428000-7120, 428000-7140, 428000-9920, 438000-37416014, 16020with both side Bearing

61-82508Armature

24V, 7.8kw, CW


OE:Lester:Note:


028200-9190 9T Straight Gear23 Bars, 36.30mm Commutator OD33.9mm Commutator Length10mm DE Shaft, 10mm CE Shaft60mm OD156.5mm OAL428000-7100, 438000-00633321with both side Bearing

61-82509Armature

24V, CW, 4.8kw

PhotoComing Soon

Armature & Commutator



OE:

Lester:Note:


153400-9262Batt. Term M10 x 1.50Motor Term M10 x 1.50Switch Term Spade428000-3330, 428000-3331, 428000-61119029, 19183Use w/Lower Stationary Gear

66-82669Solenoid Assy

12V, 2.7kw, 3-Terminals


OE:Lester:Note:


153400-9931Batt. Term M10 x 1.60Motor Term M10 x 1.50Switch Term M5 x 0.8428000-51219120Cap Assy use 66-82668CUse w/Lower Stationary Gear


12V, 3-TerminalsFor:Used:Replace:Dim:

OE:Lester:Note:


253400-0870Batt. Term M12 x 1.75Motor Term M10 x 1.50Switch Term M5 x 0.8428000-712, 428000-71416020Use w/Lower Stationary Gear




OE:Lester:Note:


Batt. Term M10 x 1.50Motor Term M10 x 1.50Switch Term Spade428000-52319808Use w/Lower Stationary Gear




OE:

Lester:Note:


253400-1170Batt. Term M10 x 1.50Motor Term M10 x 1.50Switch Term428000-461, 428000-710, 438000-00633321, 33334Use w/Lower Stationary Gear



PhotoComing Soon


OE:

Lester:Note:


253400-0820Batt. Term M10 x 1.50Motor Term M10 x 1.50Switch Term428000-603, 428000-698, 428000-99119336. 19856Use w/Lower Stationary Gear.For Higher Stationary Gear, please use 66-82673A.



Solenoid Assy



OE:

Lester:Note:


253400-1340Batt. Term Motor Term M10428000-715, 428000-787, 428000-99219334Use w/Lower Stationary Gear.




OE:Lester:Note:


253400-2030Batt. Term M12 x 1.75Motor Term M10 x 1.50Switch Term428000-690, 428000-99216014Use w/Higher Stationary Gear.



PhotoComing Soon


OE:

Lester:Note:


Batt. Term M12 x 1.75Motor Term M10 x 1.50Switch Term 428000-680, 428000-709, 428000-711, 428000-934, 428000-994, 512800-098010955, 16096, 30483Use w/Lower Stationary Gear.



Solenoid Assy


OE:Lester:Note:


Batt. Term M10 x 1.50Motor Term M10 x 1.50Switch Term428000-59319201, 30691This is used on CCW unit.Use w/Lower Stationary Gear.


12V, 3.0kw, CCW3-Terminals


OE:

Lester:Note:


253400-0820Batt. Term M10 x 1.50Motor Term M10 x 1.50Switch Term428000-603, 428000-698, 428000-99119336. 19856Use w/Higher Stationary Gear.For Lower Stationary Gear, please use 66-82673.

66-82673ASolenoid Assy


PhotoComing Soon



OE:Lester:Note:


Batt. Term M10Motor Term M10428000-51219120PIC Includes Cap, B+ & Motor Studs w/Hardware, Gasket, & Contact

66-82668CSolenoid Cap Assy

12V, 3-Terminals


OE:

Lester:Note:


Batt. Term M10Motor Term M10428000-3330, 428000-3331, 428000-61119029, 19183PIC Includes Cap, B+ & Motor Studs w/Hardware, Gasket, & Contact


12V, 3-Terminals


Lester:Note:


428000-3330, 428000-3331, 428000-61119029, 19183used with 66-82669C.SZ-09116G

66-82669GGasket-Solenoid



428000-71033321

66-82549Field Coil Assy-Solenoid

24V, 4.8kw

PhotoComing Soon



Parts Includes:66-82563 Plunger65-82566 Clip-Plunger66-82211 Insulator-Plunger85-82517 Washer-Plunger

7966-82007Plunger Kit

Solenoid Cap Assy & Parts


OE:Lester:Note:


Batt. Term MMotor Term M10428000-523019808PIC Includes Cap, B+ & Motor Studs w/Hardware, Gasket, & Contact


12V, 3-Terminals


OE:

Lester:Note:


Batt. Term MMotor Term M10428000-6030, 428000-6980, 428080-6980, 428080-698119336, 19856PIC Includes Cap, B+ & Motor Studs w/Hardware, Gasket, & Contact


12V, 3-Terminals


OE:

Lester:Note:


Batt. Term M10Motor Term M10428000-6800, 428000-7090, 428000-7091, 428000-709210955, 16096PIC Includes Cap, B+ & Motor Studs w/Hardware, Gasket, & Contact


12V, 3-Terminals


Solenoid Parts



66-82209Coil-Solenoid

12V, kw



66-82210Coil-Solenoid

24V, kw



66-82564Bracket-Solenoid Coil


OE:

Lester:

Note:


14.7/23.9mm W x 45.8mm L x 3mm T428000-3330, 428000-3331, 428000-512, 428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Ref SZ-08116Cused on Solenoid Cap for Motor Terminal.

66-82562Contact-Solenoid



109.2mm OAL

66-82563Plunger



10.4mm OD x 1.5mm Thickness

66-82566Clip - Plunger



6.5mm ID x 15.5mm OD x 1mm T

66-82211Insulator - Plunger


OE:Lester:Note:


6.4mm ID x 12mm OD x 1.5mm Thickness

85-82517Washer - Plunger


OE:Lester:Note:

Denso PA90 Starters

29.1mm ID x 32.8mm OD x 65mm L1.9mm Wire Dia.

69-82518Spring-Plunger Rod


OE:Lester:Note:

Denso PA90 Starters

6.4mm ID x 9.5mm OD x 26.5mm L1.5mm Wire Dia.

69-82519Spring-Plunger Stick


OE:Lester:Note:

Denso PA90 Starters

6.2mm ID x 23.3mm OD x 5.8mm Thickness

72-82515Insulator-Plunger Contact



OE:

Lester:

Note:


8mm T x 25mm W x 21mm L x 39mm LL428000-333, 428000-512, 428000-531, 428000-586, 428000-611

19029, 19120, 19183, 19201, 19335Ref SZ-05116A

68-82039Brush-Positive

(Field)


OE:

Lester:

Note:


8mm T x 25mm W x 21mm L x 36mm LL428000-333, 428000-512, 428000-531, 428000-586, 428000-611

19029, 19120, 19183, 19201, 19335Ref SZ-05116B

68-82040Brush-Negative

(Ground)

Brush



Lester:

Note:


028510-684079.1mm OD428000-3330, 428000-3331, 428000-512, 428000-531, 428000-586, 428000-603, 428000-611, 428000-680, 428000-698, 428000-70910955, 16096, 19029, 19120, 19183, 19201, 19335, 19336, 19856, SZ-06116

69-82509Brush Holder Assy

CW, 12V, 2.7kw/3.0kw


Denso PLGR PA90LStarters

028510-6800

428000-787019334


12V, CW, 4.8kw

PhotoComing Soon



028510-6810

428000-710, 428000-712016020, 33321May interchange with 69-82509.


24V, 7.8kw, CW


Lester:Note:


028510-6830

428000-690, 428000-7140, 428000-992016014, 30419May interchange with 69-82510


24V, CW, 4.8kw

PhotoComing Soon

Brush Holder Assy



028510-6770

428000-5861, -5862, -586319201May interchange with 69-82510

69-82516Brush Holder Assy12V, CCW, 3.0kw



Lester:

Note:

Denso PLGR PA90 StartersPlunger

9.6mm OD, X 25mm L428000-333, 428000-512, 428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335SZ-08116SR

69-82513Return Spring-Plunger


Lester:

Note:

Denso PLGR PA90 StartersPlunger

428000-333, 428000-512, 428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335SZ-08116S

69-82514Spring-Plunger

PhotoComing Soon

PhotoComing Soon

Brush Holder Parts



OE:Lester:Note:

Denso PLGR PA90 StartersCE Plate028065-02902.2mm Gap x 6mm OD x 28.5mm OALFor 6mm Hole w/2mm Thick Wall428000-333,428000-61119029Ref ST-29107, 71-82312, W485-96We have the same style but different design.

71-82117Drain Tube-CE Plate


Lester:

Note:

Denso PLGR PA90 StartersCE Plate028062-601011mm OD428000-333, 428000-512, 428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335SZ-29116

71-82515Drain Plug-CE & DE


Lester:

Note:

Denso PLGR PA90 StartersField Case028901-582161mm OD x 59.2mm ID x 1.8mm T428000-333, 428000-512, 428000-531, 428000-586, 428000-603, 428000-611, 428000-680, 428000-690, 428000-698, 428000-709, 428000-710, 428000-714, 428000-787, 428000-99219029, 19120, 19183, 19201, 19335Also can use 71-82171 (62mmIDx64mmODx1.6mmT)

71-82513O Ring-Field Case


Lester:

Note:

Denso PLGR PA90 StartersCE Plate

21mm ID x 22.5mm OD x 3.8mm T428000-333, 428000-512, 428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Rubber Material

71-82514Seal-DE Housing

O-Ring, Seal, Drain Tube


Denso PLGR PA90 StartersField Case

62mm OD x 64mm ID x 1.6mm T

Similar type use to the PA90 Field Case. Can be use instead of 71-82513.

71-82171O Ring-Field Case


Denso PLGR PA90 StartersBattery & Motor Terminal

9.8mmID x 13.8mmOD x 1.9mmW

Also can use 71-82141(7.6mm ID x 11.2mm OD x 1.8mm W).

71-82501O Ring-Terminal


Denso PA90 Starters

Rubber material.

71-82195Insulator-Field Case



OE:

Lester:Note:


22.8mm OD x 18.7mm ID x 1.2mm Thickness

Similar to 76-82524. Steel material;.


OE:

Lester:

Note:


028630-51808mm ID, 25.5mm OD, 12.5mm Thickness428000,333, 428000-512, 428000-586, 428000-603, 428000-611, 428000-680, 428000-690, 428000-698, 428000-709, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99210955, 16096, 19029, 19120, 19201, 19334, 19336, 19856, 33321SZ-30116GThis is for Lower Stationary Gear use.

76-82523Planetary Gear

15T, Straight Gear


OE:

Lester:Note:


028635-522073.4mm OD, 57.5mm ID, 12.75mm Thickness428000-333, 428000-512, 428000-586, 428000-603, 428000-611, 428000-680, 428000-70919849Deep drawing steel. This is after market design, uesd with 66-82670 Solenoid.Ref SZ-30116This is for Lower Stationary Gear use.

76-82524Planetary Gear Track

39T


OE:

Lester:

Note:


14.5mm ID, x 17.7mm OD, x 1.6mm T428000-333, 42800-512,428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335Ref SZ-1501

76-82529Retainer Ring-Pinion


OE:Lester:Note:


65.3mm OD, 10.4mm ID, 32.2mm Thickness, 8mm OD each Pin428000,333, 428000-61119029w/6 Clutch Roller Pin & 6 Clutch Spring

76-82526Planetary Drive


OE:

Lester:

Note:


028452-513077.3mm OD, 20mm ID, 1mm Thickness428000-333, 428000-512, 428000-531, 428000-586, 428000-603, 428000-611, 428000-680, 428000-690, 428000-709, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99210955, 16020, 16096, 19029, 19120, 19183, 19201, 19334, 19335, 19856, 33321Ref SZ-30116C

76-82528Cover-Gear Track


OE:

Lester:

Note:


90557-2000022.8mm OD, 18.7mm ID, ,1.2mm Thickness428000,333, 428000-586, 428000-603, 428000-611, 428000-680, 428000-690, 428000-698, 428000-709, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99210955, 16020, 16096, 19029, 19201, 19336, 19856, 33321

76-82525Retainer Ring-Armature

Misc. Parts

76-82524APlanetary Gear Track

39T For:Used:Replace:Dim:

OE:

Lester:

Note:


85.9mm OD, 30mm Inner ID, 26.65mm Outer OD, 2.35mm Plate Thickness, 9.2mm Total Thickness428000-333, 428000-512, 428000-531, 428000-586, 428000-61119029, 19120, 19183, 19201, 19335SZ-23116C

76-82527Support-Armature

Bearing

PhotoComing Soon



OE:

Lester:

Note:


128952-059016.5mm ID, x 22mm OD, x 4.5mm Thickness428000-333, 428000-512, 428000-586, 428000-603, 428000-611, 428000-680, 428000-690, 428000-698, 428000-709, 428000-710, 428000-712, 428000-714, 428000-787, 428000-99210955, 16020, 16096, 19029, 19120, 19183, 19201, 19334, 19335, 19856, 33321Ref SZ-2001

76-82522Stop Collar-Drive

Misc. Parts



428000-9340

Ref PIC 190-6530

76-82530Relay

PhotoComing Soon


Denso PLGR PA90 StartersMotor Terminal

10mm ID

used on Solenoid Cap for Motor Terminal.

76-82531Connector-Motor

Terminal



Long type

76-82243Connector-Field Case



Short type

76-82244Connector-Field Case For:

Used:Replace:Dim:OE:Lester:Note:

Denso PLGR PA90 StartersMotor Terminal

mm ID

used on Solenoid Cap for Motor Terminal.

76-82532Connector-Motor

Terminal




128960-0040M5x0.8, 16mm L

19029 etc

84-82013Screw-Brush Holder

Phillips Round Washer Head


OE:Lester:Note:


128950-0970M5 x 0.8 x 30mm L, 35mm OALDrive: 8mm

19029 etc

84-82194Screw-DE to Solenoid

Hex Head


OE:

Lester:

Note:

Denso PLGR PA90 StartersDE Housing to CE Plate128950-0980M7x1.0, 194mm L, 201mm OAL,35mm Thread LengthDrive: 10mm428000-333, 428000-512, 428000-586, 428000-603, 428000-611, 428000-680, 428000-709, 428000-71010955, 16096, 19029, 19120, 19201, 19856, 33321SZ-12116

84-82532Thru Bolt

Hex Head (Short)For:Used:Replace:Dim:

OE:

Lester:Note:

Denso OSGR, PA90 StartersDE Housing128950-0550M12x1.75x22mmLM10x1.50x22mmL428000-523, 428000-934, 428000-680, 428000-709, 428000-710, 428000-994; 438000-31110955, 16020, 16096, 19029, 19120, 19808, 30483, 33321Copper

84-82523Ground Stud-DE Housing


OE:

Lester:

Note:

Denso OSGR, PA90 StartersDE Housing128950-0140M12x1.75x22mmLM12x1.75x22.8mmL428000-714, 428000-787, 428000-99216020, 19029, 19120, 19334, 19808Copper

84-82518Ground Stud-DE Housing

Hardware


OE:Lester:Note:

Denso PLGR PA90 StartersDE Housing to CE Plate

M7x1.0, 213.5mm L, 220.6mm OAL,26.5mm Thread LengthDrive: 10mm

84-82533Thru Bolt

Hex Head (Long)


For:Used:

Replace:Dim:

OE:Lester:Note:

Denso PLGR PA90 StartersM10 Solenoid Batter & Motor Terminal902581-000110mm ID x 17.5mm OD, 2.2mm Thickness428000-333, 428000-61119029 etcUsed on all PA90 Solenoid with M10 Battery & Motor Terminal Post

85-82503Split Lock Washer


OE:Lester:Note:

Denso PLGR PA90 StartersSolenoid Cap to Solenoid Housing

5.3mm ID x 8.8mmmm OD, 1.3mm Thickness428000-333, 428000-61119029 etc



OE:Lester:Note:

Denso PLGR PA90 StartersM10 Battery & Motor Terminal

10.5mm ID x 20mm OD, 1.4mm Thickness428000-333, 428000-61119029 etc

85-82519Flat Washer


Denso PLGR PA90 StartersM10 Batter & Motor Stud901701-0061M10x1.50, 6mm Thickness428000-333, 428000-61119029 etcMN-1017, 85-2503

85-82501Hex Nut

Hardware


OE:Lester:Note:

Denso OSGR, PA90 StartersBattery, Motor

M10 x 1.50 x 34mm L41mm OAL

Copper

84-82530Terminal Post


OE:Lester:Note:


M10 x 1.50 x 48mm L55mm OAL

Copper



OE:Lester:Note:


M12 x 1.75 x 48mm L55.1mm OAL

Copper



OE:Lester:Note:

Denso PLGR PA90 StartersM12 Batter & Motor Stud

12.5mm ID x 20mm OD x 2.10mm Thickness

85-82520Flat Washer


OE:Lester:Note:


12.4mm ID x 18.5mm OD x 3.2mm Thickness




M12 x 1.75 x 7.8mm Thickness

85-82522Hex Nut


Solenoid Repair Tools

Denso PA90 Solenoid SwitchRemove & Install Fixture

use with Hydraulic Machine

Install Fixture

Remove Fixture

Adjusting Bolt

remove Solenoid cap place on the base align top fi xture, one pin to each bracket hole

TL66-002

TL66-003

66-82564Bracket

place bracket & Coilon base

cover withSolenoid Housing press in with fi xture

Adjusting Bolt

need help, please call 800-263-8761 or [email protected]


TL69-001Brush Holder Spring PullerCW Brush Holder use

Can used on Bosch, Delco, Denso, Ford, Hitachi, Mitsubishi, Nikko, Sawafuli ....all type heavy duty Brush Holder.

$25.00/ea

TL69-002Brush Holder Spring PullerCCW Brush Holder use

Can used on Bosch, Delco, Denso, Ford, Hitachi, Mitsubishi, Nikko, Sawafuli ....all type heavy duty Brush Holder.

$25.00/ea

Features:

- Safety use- Easy use- Steel material, limited lifetime warranty- See our web video for demenstration, press here

Brush Holder Toolfor most heavy duty starters use


Unit Index-by OE Number

428000-1150428000-2170428000-3330428000-3330428000-3331428000-4610428000-4611428000-4612428000-4620428000-4660428000-5120428000-5230428000-5310428000-5740428000-5740428000-5741428000-5860428000-5861428000-5862428000-5863428000-5930428000-5931428000-5932428000-6030428000-6031428000-6110428000-6800428000-6900428000-6901428000-6980428000-6981428000-7090428000-7091428000-7092

12121266677710767677766667777768886688

428000-7100428000-7110428000-7120428000-7130428000-7140428000-7150428000-7160428000-7161428000-7162428000-7340428000-7341428000-7370428000-7870428000-7960428000-7961428000-7970428000-7971428000-8400428000-8470428000-8670428000-8680428000-8730428000-8760428000-9120428000-9121428000-9340428000-9780428000-9790428000-9910428000-9911428000-9911428000-9912428000-9913428000-9920

868

108

10999991191111131312121211111110109

121177777

13

428000-9940428000-9950428000-9960428080-2170428080-5740428080-5741428080-5863428080-6980428080-6981428080-7370428080-7961428080-7970428080-8730428080-8760428080-9780428080-9790428080-9890438000-0060438000-0560438000-1150438000-2170438000-2920438000-3110438000-3220438000-3480438000-3550438000-3730438000-3740438000-3480512800-0980

6109127766611111311111211

912

989

12810118

OE# page OE# page OE# page


Unit Index-by Lester Number

1095516014160141601416020160961609616096160961609619029190291902919120191831920119201192011920119201193341933419335193361933619336193361934019808198561985619856198561985619856

888

138888886666666666996666697777777

1985630419304833048330502306913069130691306923069230692306923069230692306933332133334333343333433335

78661077777997788777

LESTER page LESTER page LESTER page


Unit Index-by Metro Number

10955N16020N16096N16096N16096N16096N16096N19029N19029N19029N19029N19120N19201N19201N19201N19201N19201N19334N19334N19335N19336N19336N19336N19808N19856N19856N19856N19856N19856N19856N19856N30483N30483N

888888866666666669966667777777766

30691N30691N30691N33321N33334N33334N33334N428000-4620N428000-4661N428000-5740N428000-5740N428000-5740N428000-5740N428000-5740N428000-6900N428000-6900N428000-7130N428000-7140N428000-7150N428000-7160N428000-7160N428000-7160N428000-7160N428000-7960N428000-7960N428000-7960N428000-9120N428000-9120N428000-9340N428000-9920N428000-9930N428000-9950N

7778777

1077777788

108

10999911111110109

131310

438000-1150N438000-1150N438000-2920N438000-3740N

12129

10

METRO page METRO page METRO page

Metro Auto Industrial Inc.2128 Pomona Boulevard . Pomona . CA 91768-3332

Phone:(909)629-2700 . Fax:(909)629-2721

Toll Free:1-800-263-8761Toll Free Fax:1-800-799-0838

Care is taken to ensure the accuracy of photo, descriptions and applications of each items, but Metro Auto Industrial Inc. assumes no responsibility for possible errors.

All the OE number and Lester number are for referece use only.

[email protected]

Denso PA90 Catalog - Metroautoinc PA90 Catalog.pdf · Denso PA90S Isuzu, Chevrolet, GMC Truck 2008...

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Transcript of Denso PA90 Catalog - Metroautoinc PA90 Catalog.pdf · Denso PA90S Isuzu, Chevrolet, GMC Truck 2008...