Dematic Best maintenance Practices Track/Session 2... · Best Maintenance Practices for the Real...
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Transcript of Dematic Best maintenance Practices Track/Session 2... · Best Maintenance Practices for the Real...
![Page 1: Dematic Best maintenance Practices Track/Session 2... · Best Maintenance Practices for the Real World . ... – Call center activity – Remote alert monitoring ... Measuring performance](https://reader031.fdocuments.in/reader031/viewer/2022012317/5b1d291c7f8b9af05b8bba7e/html5/thumbnails/1.jpg)
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Best Maintenance Practices for the Real World
![Page 2: Dematic Best maintenance Practices Track/Session 2... · Best Maintenance Practices for the Real World . ... – Call center activity – Remote alert monitoring ... Measuring performance](https://reader031.fdocuments.in/reader031/viewer/2022012317/5b1d291c7f8b9af05b8bba7e/html5/thumbnails/2.jpg)
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What is the philosophy of the organizational stakeholders? Reactive: Run to Fail Proactive/Predictive: Prevent issues before they occur
Ownership Strategy
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Why is Maintenance so important?
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Cost of downtime
Productivity
Missed shipments
Expedited shipping
Equipment life
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Auditing as part of a responsible maintenance program
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- Maintain Increased reliability Manpower efficiency On-time shipments
- Monitor Remote diagnostics Alert monitoring
- Continuous improvement Safety Training Parts management
- Modernize
Longevity
Performance
Functionality
- Audit
Wear/damage
Maintenance practices
Looming obsolescence
Preparedness (parts, etc.)
Practices (safety, etc.)
Design (still match need?)
![Page 5: Dematic Best maintenance Practices Track/Session 2... · Best Maintenance Practices for the Real World . ... – Call center activity – Remote alert monitoring ... Measuring performance](https://reader031.fdocuments.in/reader031/viewer/2022012317/5b1d291c7f8b9af05b8bba7e/html5/thumbnails/5.jpg)
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Discovering impending problems More flexibility in
planning repairs the earlier issues are detected Getting operational buy
in on fixing it now or rolling the dice An outside set of eyes
will catch things that are problems but considered situation normal for the crew
Why audits should be part of every maintenance program
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Developing your audit schedule
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Start somewhere and adjust as time goes on Tune the audit frequencies based on category and experience. Monitor things like…
– Have I seen changes in system availability? – Have I gotten surprised by obsolescence? – Have I gotten caught with insufficient budget?
TYPICAL AUDIT SCHEDULE
AUDIT CATEGORY Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4DesignOwnershipModernization
YEAR 1 YEAR 2 YEAR 3 YEAR 3
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Strategies for auditing
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Who should conduct the audits? – Internal vs. external – Frequency Who should you talk with while auditing?
– Operators – Maintenance – Senior management
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Non-intrusive methods and tools
Daily Audits
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Equipment
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What type of items should you look for during an equipment audit?
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Tablet with stylus
Auditing tools
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Documenting audit results
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Computerized Maintenance Management System (CMMS) Benchmark system availability
over time Document audit findings Develop correlations Define the cost of ownership Establish trends over time
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Training
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Weekly training sessions
Peer to peer training
Not top down training
Each person researches topic
Make presentation to the team
Access manuals etc. for research
Obtain comprehensive view
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Utilize data to increase efficiencies
– Call center activity – Remote alert monitoring
activity – CMMS reports
Advanced tools and data analysis
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System Performance Indicators
– System Uptime by Equipment
– Mean Time Between Failures
– Mean Time to Repair – Total Count of Errors – Top 4 Errors – Fault Listing – Parts Management – Photos
Measuring performance and progress through KPI reports
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System Uptime
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Target 98% Track sub systems so
things don’t get lost in the averages Graph results
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Mean Time Between Failure
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Mean Time to Repair
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Total Count Errors
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Top 4 Errors
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Parts Management
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Are you getting the most from your CMMS? – Reporting – Ability to connect with a mobile device – Inventory management Barcode parts and use a scanner to
identify Automated re-order
– Web based solution – Generate work orders by technicians
skillset
CMMS
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Dematic Sprocket Features
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Specialty Tools
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AGV Idler Wheel Fixture
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Cost < $500
Drive Plate Removal Tool
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Cost < $500
Drive Assembly Stands
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Cost < $500
Tow Dolly
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Downtime Saving Practices
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Solutions for Unstable Power
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Many devices like PickDirector Net Controllers, Scales, PLCs are sensitive to voltage fluxuations and power surges Adding battery backups will protect these devices and therefore improve the
uptime of the system
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Three Phase Voltage Monitor
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RS200 Transition Bed Belt Tracking Stand
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Thank you