DELHI INSTITUTE OF TOOL ENGINEERING

Annual Report for the year 2010-11

INTRODUCTION

Delhi Institute of Tool Engineering was formed by amalgamation of Tool Room &

Training Centre and Hi-Tech Vocational Training Centre with effect from 28/11/07 as a Society

registered under the Societies Registration Act, 1860. Management of the Society vests in the

Governing Council with Commissioner of Industries as its ex-officio Chairman. The day to day

affairs of the Institute are being looked after by the Director-cum-Principal.

Delhi Institute of Tool Engineering is functioning from Wazirpur and Okhla Industrial

Areas. The Institute is imparting training in the field of tool making and tool designing and

undertaking the different project work and other related activities pertaining to design and

manufacturing of tools, dies, jigs, fixtures, die casting dies, moulds etc.

The Governing Council of Delhi Institute of Tool Engineering, Delhi, have pleasure in

presenting their 4th Annual Report with the audited Income & Expenditure Account and Balance

sheet for the year ended 31st March, 2011.

OBJECTIVES

The major objectives of DITE are:

i) Development of MSME sectors through supply of trained manpower in the fieldof tool designing, tool making & supplies of sophisticated tools such as dies,moulds, jigs etc.

ii) To meet the skill deficit in the area of Tool Engineering and allied trades includeskill up-gradation of existing manpower.

iii) To enhance skill of the trainees from the weaker section of society for improvingemployment potential.

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FACILITIES AVAILABLE

(i) The various Verticles of DITE

DITE, a name which was hitherto a synonym in the field of Tool Manufacturinghas diversified into many allied activities besides producing Tools, Dies in the recent past. Thevarious Verticles of DITE are shown below:

1. Production of Tools

D) Production Profile:

The Institute has a Production Wing which is manufacturing tools, dies, moulds, jigs and

fixtures, die casting dies, press tools etc. for industries.

The tooling facilities and services provided by the Centre have contributed in a

significant way in the product improvement especially for small scale sector.

It also provides a subsidy of 12.5% to the industries which are registered as SSI units.

The subsidy of 20% on complete tools is extended to SC Entrepreneurs registered as

small scale industries.

The Institute has been playing a leading role in import substitution. A considerable

amount of import substitution has been made possible by consistently manufacturing high

quality tools with an emphasis to cater to the needs of small scale industries in particular.

R&D project costing approx. Rs.5.0 lakhs has been awarded to DITE by the

Institute of Nuclear Medicines and Allied Sciences (INMAS), DRDO, Ministry of

Defence, has been completed in the recent past.

Production

Marketing Planning Design

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While there is a lot of generic potential in Tool Room Industry, DITE visualizes it fromtwo segments.

i) Tool manufacturing and competing with private players with the old resourcesboth in term of Men and Machinery.

ii) Institutional deliveries to cater R&D, looking for bigger orders to match ourprocedural profile, internal requirements and scarce resources so that there iscomparatively less pressure in terms of time and delivery management.

R&D PROJECTS

In fulfilling these objectives DITE has come a long way & has a lot to offer in education& consultancy. The advantage of inhouse facilities, world class machines like Blohm Grinder,Deckel milling, Catmur Jig Grinder, Studer Cylindrical Grinder, EDM , Hauser Profile Projector,Nikon Microscope, Digimahr Height Master etc. is taken by the Industries in Delhi. Also theadvantage of starting the B.Tech. Programme in Tool Engineering first time in India & its longstanding M.Tech, Diploma Programmes since 1978 ought to be capitalized in the years to come.

DITE’s association in R&D projects with major R&D Institutions like IIT, Defence, CSIR,NPL etc. backed by 100 % placement of the students each year further propels the cause.

DITE has successfully executed the Developmental Projects in the recent past forvarious Organizations as follows.

ORGANIZATION: NATIONAL PHYSICAL LABORATORY ( NPL) Application : Production of bulk nanostructured material with special mechanical &

Physical properties like light weight, high strength alloys for use in R&D, ManufacturingIndustries , Defense(e.g. Fasteners, Dental implants)

Process : Equal Channel Angular Processing(ECAP) Material : Magnesium alloy Die Material : H13 Hardness : 42 HRC

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ORGANIZATION: CENTRAL ELECTRONICS ENGINEERING RESEARCHINSTITUTE. ( CEERI )

Project: Manufacturing development of anode block of magnetron

Central Electronics Engineering Institute, Pillani is a pioneer research Laboratory ofCSIR. DITE Engineers have been in constant touch with the scientists for exploration of variouspossibilities of execution of manufacturing development of mechanical components of their newproducts like 2.6 MW S-band tunable pulse Magnetron, 130GHz, 1MW Gyrottron among otherElectronic components. Wire EDM, Complex Milling operations & surface finish are the criticalparameters.

Material : DFHC – Copper 99.9%(Oxygen free high thermal conductivity, Electrical Conductivity – 58MS/m, ThermalConductivity – 400 W mˉ¹Kˉ¹)

DITE has been undertaking the projects of manufacturing development of Anode block ofthe Magnetron till now.

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ORGANIZATION: INDIAN INSTITUTE OF TECHNOLOGY ( IIT )Project: Design & Development of hip projection cover

Indian Institute of Technology , Delhi has been a constant inspiration to DITE. DITE hasbeen associated with IIT’s various projects undertaken by the eminent professors & researchscholars .The projects undertaken are Design & Development of multi impression InjectionMoulds for Hip Protection Cover( HIP PAD)

- 6 -ORGANIZATION: INMAS ( MINISTRY OF DEFENCE

PROJECT: ANUKOOL-I ( DESIGN & DEVELOPMENT OF INJECTIONMOULDS FOR HIGH ALTITUDE INHALER SYSTEM )

INMAS is a research Organization under the Ministry of Defence . Recently INMAShas undertaken a project called ANUKOOL-I Spacer for Nebulization. The project entails thedevelopment of inhaler system for defence personnel working at high altitude. DITE has beenassociated with this ANUKOOL-I project for design & development of the injection Moulds forvarious parts like valves & connectors. This project was completed satisfactorily. The saidproject of processing & packaging of the components have been undertaken & delivered toINMAS.

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ORGANIZATION: NATIONAL INSTITUTE FOR VISUALLY HANDICAPPED.( NIVH )

PROJECT: PROCESSING OF BRAILLE SLATES FOR VISUALLYHANDICAPPED.

DITE takes pride in associating itself with National Institute for Visually Handicapped,Dehradun. The project involves complete design and development of injection mold forprocessing of Braille slates and its supply on regular basis. These components are speciallydesigned brail slates for script writing of visually handicapped persons. The slate consists offrame & base being processed in the material called ABS ( absolac-300 ) in various colours.

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ORGANIZATION: ITALIAN MOTORS ENGINES AND TECHNOLOGY.

PROJECT: DEVELOPMENT OF INSPECTION GAUGES FOR CRANKSHAFT.

Italian Motors Engines and Technology has associated with DITE for manufacturingdevelopment of various inspection gauges. DITE has already undertaken & finished themanufacturing of runout checking gauges, timing gear position gauge, dial mounting plate gaugefor checking the crank shaft.

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ORGANIZATION: GABRIEL INDIA LTD , Khandsa Gurgaon.

PROJECT: DEVELOPMENT OF PIERCING PRESS TOOL.

Gabriel India Ltd located at Khandsa , Gurgaon , DITE has been supplying combinationpiercing tools for various shocker mounting of four wheelers manufactured by Maruti , Tata. TheDesign were provided by GABRIEL with a object of given cycle time. The tool manufactured byDITE has delivered the required quality of product for maintaining concentricity as per drawing.

The performance in respect of order booking, completion of tools, invoicing etc. during the

current corresponding to the last year is given below:

(Rupees in lakhs)

S.No. Description 2009-10 (Rs.) 2010-11(Rs.)

1. Completion of tools 33.28

2. Invoicing 22.86 28.52

TRAINING

DITE has been imparting training in various regular and short term courses in special

subjects of tool making and tool designing. The trainees are in great demand and most of the

trainees are employed through campus interviews at handsome remunerations. Considering the

demand the intake in most of the courses has been enhanced to double. The trainees under

various courses are exposed to advanced methods of tool making and tool designing. The major

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stress is given on practical work and providing live touch to production jobs. The Institute has

been training approximately 500 trainees per year in various disciplines.

1. Tool Makers Training Department.

i) Facilities available for Training :

Well equipped workshop, Labs (for practical) & Class rooms for theory classes as per syllabus ofFour Years Diploma in Tool & Die Making & One Year Advanced Technician Course.

ii) Activities performed during the period in question:

Different activities have been performed during the period 2010-11 under 4-year Diploma inTool & Die Making & One Year Advanced Technician Courses as per syllabus :

47th Batch consisting of 60 students were admitted in 4-year Diploma course in Tool & DieMaking as per BOTE norms during the year. Accordingly 44th batch comprising of 55 studentsPassed out during the year.

Similarly new batch comprising of 19 students has been started for One Year ATC Courses andone batch comprising of 9 students passed out during the year under report.

iii) Placement :Campus Interviews were organized in the final year i.e. VIIIth Semester for both the batchesduring the year 2010-11 and 100% placement was achieved for both the courses .The averagesalary package during the year2010-11 was Rs.16.000/- p.m.

iv) Statement showing the details of candidates trained in Short Term/Regular both Intabular and graphic form :

During theYear

TMT ATC Short Term Summer/Winter Trg.

2010-11 60 9 15 73

TMT

DiplomaCourses

Advance Tech.Course

Coursescourse

SummerTrainings

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v) Institutional Membership/Accreditation:

The Institute has applied for accreditation of the programmes with the National Board ofAccreditation (AICTE) in 2011-12.

vi) Significant Achievements:

The National Board of Accreditation (AICTE) has sent their expert team for on siteevaluation of the facilities & infrastructure for award of accreditation for Four Years DiplomaCourse in Tool & Die Making on 15/3/2012 which was successfully organized and appreciatedby the expert team and assured for award of accreditation.

viii) Photographs, Events Coverages etc.:

The Photograph and the video pertaining to visit of experts team from NBA, Sportsevents of DITE & Alumni Meet organized at Campus are pasted at the end of this report.

2. Short Term Training Courses.

Short Term Training Course on CAD/CAM , NK, CATIA, PRO-E, MOW flow, HyperForm, CNC, Milling, Turning & Wire Cut besides Press Tool Designs & Summer/WinterTraining for Engineering college.

3. Graduate (B. Tech.) and Post Graduate (M.Tech ) courses in Tool Manufacturing.

The details are enumerated as below:

i) Post ITI course in Machine Operation & Die Fitter as Advance TechnicianCourse.

ii) The Diploma course in Tool & Die Making is a 4-years programme recognized byAICTE .The Diploma course has an intake of 60 students per year and is affiliatedto Board of Technical Education Govt. of NCT of Delhi.

iii) The Institute has started B.Tech course in Tool Engineering from the year 2008atCampus-II, affiliated to GGISIPU ( 40 seats.) which has a wide recognition.

STTC

In House At Customerpremises

Customizedcourses

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iv) Post Graduate course in Tool Design & Manufacturing is a 2-years programmerecognized by MHRD equivalent to M.Tech. (Prod.).

The Institute is providing training in following courses:

S.No Courses Intake

1 2 -year PG course in Tool Design and Manufacture 20

2 B.Tech in Tool Engg. (Affiliated with IP University) 40

3 4-year diploma course in Tool & Die Making 60

4 1-year Advanced Technician courses 40

5 1-year Condensed Course in Tool & Die Making 12

6 1-year Certificate course in Computer Programming 45

7. CAD/CAM courses on Pro-Engineering CAD Wild Fire-V, Pro-Engineering CAM Wild Fire-V, CATIA CAD,UNIGRAPHICS-NX CAD, UNIGRAPHICS-NX CAM,CNC Prog. & Operations, Auto CAD MDT, Auto CAD

Depending on

response

8. Short term/part time courses in various fields andsummer training for the students of Engineering Collegesin and around Delhi by giving exposure on the jobtraining.

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A Degree level course in the field of Tool Engineering has been started under DITE at

Campus-II at Okhla Industrial Area, Delhi, with effect from the Academic Year 2008-09

under affiliation to Guru Gobind Singh Indraprastha University and approval of All

India Council for Technical Education (AICTE). It has also been planned to start

B.Tech. courses in other disciplines. The laboratories for this course have also been set

up at Campus-II and full fledged Library has been started at Campus-II.

The Institute is subscribing to INDEST –AICTE Consortium i.e. Indian National Digital

Library of Engg. Sc. & Technology for e.journal.

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Proposal for accreditation of 4-year Diploma course in Tool & Die Making & 2-year P.G.

course in Tool Design & Manufacture was approved by the Governing Council in its 4th

Meeting held on 26.9.2008. Accordingly, the services of M/s. EQUATE , an Expert

Agency in this field, have been hired for getting accreditation from National Board of

Accreditation (A Unit of AICTE). Necessary documents have been prepared in

consultation with M/s. EQUATE and have been submitted to National Board of

Accreditation.

LIBRARY FACILITY

The Institute has fully equipped Libraries for the students of diploma, degree and post

graduate courses at both Campuses at Wazirpur and Okhla Indl. Area.

STAFF POSITION

The Institute has present strength of 174 employees.

The recommendations of 6tth Pay Commission were implemented in the Institute with

the approval of the Governing Council. Accordingly the employees are being paid salary

and allowances as per 6th PCR.

The faculty posts for B.Tech. course in Tool Engineering are being filled up as per

AICTE norms.

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ACCOUNTS

FINANCE PERFORMANCE (Rs.in lakhs)

Description 2009-10

(Rs.)

2010-11

(Rs.)

INCOMESale of toolsFee from Training coursesOther income

409020

61.44101.84

18.89Total 150.0 182.17

EXPENDITUREEstablishmentMfg. expenses

82550

821.41114.19

Total: 975 936.60

Deficit * 825 725

ACHIEVEMENTS DURING THE YEAR

Procurement of Software :

Different software viz. CATIA, PRO-E, CAM/CAM, Mould Flow Simulation for Inj.

Mould Design Validation, Abacus CAE, Hi-Perform/Hyper Extrude Simulation for Press

Tool have been procured and the students are being trained on these software.

The Scheme of Scheduled Caste Sub Plan introduced by the Govt. has been

implemented in the Institute w.e.f. the year 2006-07. Under this Scheme the Institute

has extended the facility to SC students for reimbursement of fee in various regular and

part time courses, providing free uniforms, safety shoes, stitching, books and safety

equipment, payment of stipend etc.

The arrears on account of upgradation cases of employees under ACP/MACP Schemes

have been cleared.

The balance sheet for the financial year 2009-10 has been finalized and signed by the

concerned signatories and audit of accounts for the year from 2010-11 is carried out by

statutory Auditors and the balance sheets are awaited.

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Achievements in production, training and finance during the past three years are given

hereunder:

Sl.No

Courses 2009-10 2010-11

Adm Pass out Adm Pass Out

1 2 -year PG course in Tool Design andManufacture

12 6 20 14

2 B.Tech in Tool Engg. (Affiliated withIP University)

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3 4-year diploma course in Tool & DieMaking

60 53 60 60

4 1-year Advanced Technician courses 40 40 44 44

5 1-year Condensed Course in Tool &Die Making

10 10 14 14

6 1-year Certificate course in ComputerProgramming

12 20 - -

7. CAD/CAM courses 45 45 60 60

8. Short term/part time courses in variousfields and summer training for thestudents of Engineering Colleges inand around Delhi by giving exposureon the job training.

110 110 125 125

Total:

ACTIVITIES IN PROGRESS

To enhance the seats in B.Tech (Tool Engg) from 40 to 120 with AICTE

Efforts are being made to get approval of PG course in Tool Design &

Manufacture from AICTE and affiliated to GGS IP University.

Recruitment Rules for various posts under DITE are being re-framed.

Order placed to DSIIDC worth Rs. 4.90 lacs App. for Aluminium Partition in

Administration and Accounts Branch.

Hostel facilities for students and Auditorium to be setup.

Advertisement for inviting applications for faculty posts i.e. Associate Professor,

Asstt. Professfor has been released. The recruitment of these posts shall be made

within 2-3 months.

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Campus-II maintenance job was given to DSIIDC. Boundary walls of Campus II

are in very bad shape and it is a threat to security of the Institute. This work is

required to be got done from DSIIDC.

Keeping in view the growing staff strength as well as setting up of Laboratories

and building up new class rooms for B.Tech course and for proposed new

B.Tech. courses additional space is required at Campus II. Keeping in view the

growth of additional new branches expansion of one or two floors on top of the

existing building shall be required

Project for the development of Slede for testing equipment instrument on

supersonics speed received from TRBL, DRDO. Quotation approx. Rs. 138.00

lacs has been submitted.

Quotation for 0.80 lacs submitted to IIT-Delhi for Tool for Hit Surgery

Quotation for Rs. 1.72 lacs submitted to IIT-Delhi for Spl Mould with Servo

Motor lead screw

BHARAT SEATS (Joint venture of Maruti)(2011-12)

1. DRDO - Solid State Physic Laboratory(2011-12)Development abd Fabrication of CRYCOOLER Components in special alloys

DRDO - CFEES : Centre for Fire Explosive and Environmental Safety)(2011-12)

Development of BIO FUEL REFORMER

ORGANIZATION : BALLISTIC RESEARCH LABORATORY ( TBRL )

PROJECT : DEVELOPMENT & FABRICATION OF AERODYNAMIC SLEDS forTERMINAL

Fabrication development of aerodynamic sled is designed to achieve higher velocityaround 3 mach with heavier payload around 1000kg.

It calls for highly technical work using special grade Al. alloys for aerospace applicationand optimum & accurate welding as well as machining.