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    National University of SingaporeDepartment of Civil Engineering

    CE 5112

    Structural design and construction of 

    deep basements &cut & cover structures

    Lecture 2

    1

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    Words of wisdom

    The concept and execution of engineering must be based onINTEGRITY - integrity in applying the laws of nature, andintegrity in dealing with fellow engineers, clients,constructors and suppliers. Just as a structure will stand uponly with integrity, we need to establish a relationship basedon integrity in dealing with our fellow people.

    INGENUITY   is the very basis of engineering, meaning

    creativity and excellence and is fundamentally part of  progressive engineering. There will be times when unusual problems call for special solutions. When such a time comes,we should not shy away from the demand for ingenuity and

    the change offered thereby.  T.Y. LIN

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    Practical Design Considerations

    1) Introduction –  sharing of structural engineer perspectives

    2) General requirements – clients, builders & designers

    3) Ground, soil profile & gases

    4) Concept of effective stress vis-à-vis total stress5) Groundwater control

    6) Movements caused by excavation activities

    7) Methods of construction8) Types of earth retaining system

    9) Influence of foundations type adopted

    10) Site Investigation

    11) Geotechnical & structural analysis, soil-structure interaction

    12) Protective measures

    13) Durability and waterproofing

    14) Safety, legal and contractual issues & risk communications3

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    Methods of construction

    Deep excavations for underground structures requiresecure earth and groundwater retention in the

    temporary/construction and permanent phases. There

    are 4 main categories of techniques:1) Open unsupported excavation – slope stability, groundwater 

    control.

    2) Steeper or vertical open excavation where the face of theexcavation is supported by nails, anchors, props or similar techniques and where conditions permit.

    3) Bottom-up excavation with temporarily lateral strut support& wall.

    4) Top-down (& up) excavation where the permanent walls &floors are used to laterally support the excavation in bothtemporary and permanent states.

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    Methods of construction

    There is also term used like semi-top-downconstruction which is done for reasons of 

    constructability and economy. Excavation can

     use any combination of the 4 techniques:

    1) Minimizing temporary works (e.g. king post/plunge columns only)

    2) Maximum opening sizes in the permanent

    works for ease of excavation – for spoilremoval and it is likely to be cheaper using bottom up construction where possible.

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    Type of earth retaining structures

    Forms of gabion retaining wallsThe permeability and flexibility of gabions make them suitable where the retained material is

    likely to be saturated and where the bearing quality of the soil is poor. Wire mesh gabions are of 

    two forms: baskets, which are used for walls, and mattresses which are used for revetments and

    the lining of river.

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    Type of earth retaining structures

    Forms of gabion retaining walls

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    Type of earth retaining structures

    Forms of reinforced concrete cribwork Crib walls is used for permanent and temporary retaining walls to embankments,

    cuttings and bridge approaches. When used to support an existing slope it is advisable

    to construct the wall to the maximum batter (1 horizontal in 4 vertical).

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    Type of earth retaining structures

    Forms of reinforced concrete cribwork 

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    Type of earth retaining structures

    Flexible Wrap-around Facings, 45  to 70  with Vegetation

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    Geogrids:

    Bonded Geogrid

    Naue/Fortrac/Paragrid etc

    Extruded Punched Geogrid

    Tensar/Tenax

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    Geotextiles: Made from Filament or Tape

    Non Woven Textile Needle

    Punched or Thermally

    BondedTerram/Polyfelt/Landolt etc

    Woven TextileAutoway etc

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    Type of earth retaining structures

    Green Reinforced Earth Walls13

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    Type of earth retaining structures

    Green Reinforced Earth Walls14

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    Mass Gravity Walls

    Suitable for:

    • Single tier walls up to 2m• Good ground conditions

    • Low external loads

    Keystone Retaining Walls

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    Keystone Retaining Walls

    Crash Barriers

    The Keystone Advantage

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    Reinforced Soil Walls

    • Keystone Blocks + Soil

    Reinforcement• Geogrid or Steel ladder

    reinforcement

    • Suitable for: – Walls up to 20m+

     – Tiered walls

     – Poor ground conditions

     – High external loads

    Keystone Retaining Walls

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    Keystone Retaining Walls

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    Type of earth retaining structures

    Forms of mass or

    RC concrete wallsMass concrete walls are suitable

    for retained heights up to 3 m.

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    Type of earth retaining structures

    RC concrete wallsRC & reinforced masonry retaining

    walls on spread foundations aregravity structures where overturning

    stability is provided by the weight of 

    the wall together with the weight of 

    the retained material rests on the

     base slab. The various structural

    elements of the wall are designed to

    resist bending.

    Piles will be needed if bearing

    capacity is inadequate.

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    Type of earth retaining structures

    RC counterfort &

     buttressed wallsCantilever wall up to 8 m height

    is generally economic; for greater 

    heights a counterfort wall is more

    appropriate.

    Buttressed reinforced concreteretaining walls are seldom used.

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    Retaining structures on Soft Ground

    Reducing lateral force on retaining wall using EPS – Engineered foam. This

    application saves construction time and overall project cost

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    Excavation methods and support systems

    Open cutFor large excavations. It is fast, cheap and gives full accessible site.

    Practicable in relatively good stable soil with a large open field site. If 

     permeability and water table are high dewatering may be necessary

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    Slope cutting enhanced with ground anchor 

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    Excavation methods and support systems

    Temporary support

    against central dumping or

     by fully braced trenchSuitable for large excavations in plan

    rather than in depth. Evades ground

    water problems If sheet piling/wall

    can effect seal in underlying stratum.Slow and radically constrains

     program and access. Wall has to be

    self-supporting to withstand soil

     pressures before the rest of basementarea can be excavated.

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    Excavation methods and support systems

    Long flying shores across

    excavations

    Suitable for narrower excavations.

    Impedes construction.More difficult incorporation of

    monitoring Jacks.

    Fully braced temporarysupport

    Suitable for very deep excavations -

    traditional. With incorporation of jacks

    for pre-loading to minimize wallmovement.

    Slow and costly particularly when width

    of excavation increases.

    Constrains construction works because

    of access difficulties.

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    Excavation methods and support systems

    Fully braced temporary

    supportSuitable for very deep excavations -

    traditional. With incorporation of

     jacks for pre-loading to minimize

    wall movement.

    Slow and costly particularly when

    width of excavation increases.

    Constrains construction works

     because of access difficulties.

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    OPEN-CUT & BOTTOM-UP CONSTRUCTION METHODEarth is excavated to required depth with retaining walls & struts. Upon the

    completion of excavation, the base slab of the underground structure is cast at the bottom-most level, followed by side walls. Casting of concrete progresses upwards,

    level by level till the roof of the structure is completed. Ground is then backfilled

    and reinstated.

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    Excavation methods and support systems

    Concurrent upward and

    downward construction

    Good for deep excavations. Affordsspeedier construction on super-

    structure.

    Excavation and removal of spoil

    form enclosed area relativelydifficult.

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    Excavation methods and support systems

    Floors cast on ground

    with excavation

    continuing belowGood method for deep excavations.

    Temporary strutting & beams

    eliminated.

    Excavation under slabs and removalof spoil relatively difficult.

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    RC Compression Member

    in Bending

    The Reinforced Concrete Council

    offers the following Excel

    Spreadsheet files for Design toBS8110

    RCC-2000

    SPREADSHEETS FOR

    CONCRETE DESIGN TOBS8110 and EC2

    mirrored in:

    http://www.civl.port.ac.uk/rcc2000/

    Balanced failure point ≈

    0.20Fcu

    Ac

    = 0.2x.035x300² = 630 kN

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    Ground anchorage nomenclature

    Soil Nailing

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    Soil Nail Failure Modes

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    Reinforced Earth

    Reinforced Earth walls are gravity structures consisting of alternating layers of granular backfill and reinforcing strips

    with a modular precast concrete facing. They are used

    extensively in transportation and other civil engineering

    applications. Because of its high load-carrying capacity,

    Reinforced Earth is ideal for very high or heavy-loaded

    retaining walls.

    The inherent flexibility of the composite material makes it possible to build on compressible foundation soils or unstable

    slopes. These performance advantages combined with low

    materials volume and a rapid, predictable and easy construction

     process make Reinforced Earth an extremely cost-effectivesolution over conventional retaining structures.

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    Reinforced Earth http://www.nehemiah.com.my/main1.htm

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    Reinforced Earth

    Polymer Straps Relatively

    Inextensible

    Steel Strips or Grids

    Inextensible

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    Reinforced Earth

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    Reinforced Earth

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    Design CriteriaExternal Stability

    1. Sliding along base of reinforced soil block 

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    Design Criteria

    External Stability

    1. Sliding along base of reinforced soil block 

    2. Bearing capacity

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    Design Criteria

    External Stability

    1. Sliding along base of reinforced soil block 

    2. Bearing capacity

    3. Overturning

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    Design Criteria

    External Stability

    1. Sliding along base of reinforced soil block 

    2. Bearing capacity

    3. Overturning

    4. Overall stability

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    Design Criteria

    Internal Stability

    1. Tensile failure of reinforcement

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    Design Criteria

    Internal Stability

    1. Tensile failure of reinforcement

    2. Reinforcement pullout

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    Ground anchorage nomenclature

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    Ground anchorage nomenclature

    Typical temporary anchorage in soil during stressing

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    Ground anchorage nomenclature

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    Ground anchorage nomenclature

    Typical anchorage in soil with fixed anchor protection- restressing

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    Removable Ground Anchorage

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    Removable Ground Anchorage

    Normal multistrand anchorage & Single bored multiple anchorage

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    Ground anchorage nomenclature

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    Ground anchorage nomenclature

    Removable Anchorages

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    Multi-Anchor System

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    Withdrawn Prestressed Strands of Ground Anchors

    Corrosion should be monitored near anchorage zone

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    Corrosion should be monitored near anchorage zone

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    Excavation – Sheetpile,

    Soldier Pile & Spray

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    Soldier Pile & Spray

    Concrete (Gunite)

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    Ground anchorage nomenclature

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    Ground anchorage nomenclature

    Typical rock bolt fully bonded over free tendon length

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    Ground anchorage nomenclature

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    Ground anchorage nomenclature

    Typical anchorage in rock debonded over free tendonlength with fixed anchor protection - restressing

    Typical unprotected bar anchorage

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    Typical frictional strength in rock

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    Typical frictional strength in rock 

    1. Only primary grout applied in GA installation, grouting

    pressure 0.3‐0.5Mpa, limit of unit friction range from

    0.2‐0.3MPa. C856 – Labrador Park Station with

    moderately strong to strong sandstone. Ultimate unitfriction adopted 250kPa (bored/micro‐pile).

    2. Primary grout with post‐grouting, grouting pressure 0.3‐

    0.5Mpa for primary and 3‐4Mpa for post grouting, unit

    friction ranged from 4‐6N (0.4

    ‐0.6MPa) for design. C856

     – West Coast Station with weathered siltstone & SPT “N”

    = 40‐70. Ult. unit friction adopted is 4N with limit at

    250kPa

    In S’pore, high pressure grouting > 10Mpa is uncommon.

    54

    Typical frictional strength in rock 

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    yp g

    DTL C911: Soil condition is moderately strong to strong, moderatelyweathered to slightly weathered and fractured to coarse grained Granite.

    Only primary grout is applied in the GA installation, unit friction of 

    250kPa adopted in initial design and higher value may be used subject to

    trial anchor test, due to uncertainty and variation of ground conditions.

    Ground anchor nominal diameter = 200mm

    Non‐shrink grout = 0.4% cement weight

    28 days grout strength = 40 N/mm², stressing = 24.5 Mpa

    Factor of safety = 1.6 (Structure) & 2.5 (Geotechnical)

    Unit skin friction adopted = 2N < 200 kPa GVI & N > 8 (Soil)

    = 440 kPa for GIII, GII & GI.

    Rock bolt 400 kPa for GIII and 800 kPa for GII with 150mm shotcrete

    Factor of safety = 2.0 (Structure) & 3.0 (Geotechnical)

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    Typical Bond Stress Value for Selected Rock 

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    It is not generally recommended that design bond stress exceed

    1.379MPa even in the most competent rocks

    Rock Type (Sound)

    Granite & Basalt 1.724 to 3.103

    Limestone (competent) 2.068 to 2.758Dolomitic Limestone 1.379 to 2.068

    Soft Limestone 1.034 to 1.517

    Slates & Hard Shales 0.827 to 1.379

    Soft Shales 0.207 to 0.827

    Sandstone 0.827 to 1.034

    Chalk 0.207 to 1.034

    Marl (stiff fissured) 0.172 to 0.248

    Ultimate Bond Stress plus δskin (Mpa)

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    Ground anchorage nomenclature

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    Externally supported Retaining System

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    Ground anchorage nomenclature

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    Short-term design stress-strain curve for normal andlow relaxation products – Prestressing strand & bar 

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    Ground anchorage nomenclature

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    Typical sizes & characteristic of prestressing tendon

    General allowable anchor load:

    Service load   ≤ 0.6 f  pu

    Proof load   ≤ 0.8 f  pu

    Proof load factor is 1.25 (temp) & 1.5

    (perm)

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    Ground anchorage nomenclature

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    Table 2. Minimum safety factors recommended for design of individual anchorages

    Anchorage category 

    Minimum safety factor

    Proof  

    load 

    factor Tendon 

    Ground/ 

    grout 

    interface 

    Grout/ tendon or 

    grout/ 

    encapsulation 

    interface 

    Temporary anchorages

     where

     a service

     life

     is

     less

     than

     six

     

    months and failure would have no serious consequences and 

    would not endanger public safety, e.g. short term pile test 

    loading using anchorages as a reaction system. 

    1.40  2.0  2.0  1.10 

    Temporary anchorages with a service life of  say up to two 

    years where, although the consequences of  failure are quite 

    serious, 

    there 

    is 

    no 

    danger 

    to 

    'public 

    safety 

    without 

    adequate 

    warning e.g. retaining wall tie∙back. 

    1.60  2.5*  2.5*  1.25 

    Permanent anchorages and temporary anchorages where 

    corrosion risk is high and/or the consequences of  failure are 

    serious, e.g. main cables of  a suspension bridge or as a 

    reaction for lifting heavy structural members . 

    2.00  3.0t  3.0*  1.50 

    * Minimum value of  2.0 may be used if  full scale field tests are available.

    † 

    May 

    need 

    to 

    be 

    raised 

    to 

    4.0 

    to 

    limit 

    ground 

    creep. 

    NOTE 1. In current practice the safety factor of  an anchorage is the ratio of  the ultimate load to design load. Table 2 above defines minimum safety factors at all 

    the major component interfaces  of  an anchorage system. 

    NOTE 2. Minimum safety factors for the ground/grout interface generally lie between 2.5 and 4.0. However, it is permissible to vary these, should full scale field 

    tests (trial anchorage tests) provide sufficient additional information to permit a reduction. 

    NOTE 3. The safety factors applied to the ground/grout interface are invariably higher compared with the tendon values, the additional magnitude representing a 

    margin of  uncertainty. 

    60

    Trial of Ground anchorages

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    Recommended load increments and minimum periods of observation for proving

    tests on anchorages where the ground conditions are not known, or prior experienceof anchoring does not exist

    It is recommended that load-displacement results should be plotted as the test

     proceeds. In this way it should be possible at an early stage to observe trends & in

     particular, the yield of the fixed anchor  as failure approaches.

    61

    Trial of Ground anchoragesR d d l d i d i i i d f b i f i

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    Recommended load increments and minimum periods of observation for proving

    tests on anchorages where previous anchorage knowledge is availableNote: As an alternative use next figure where Tw is known.

    62

    Trial of Ground anchoragesR d d l d i t d i i i d f b ti f it

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    Recommended load increments and minimum periods of observation for on-site

    suitability tests

    Temporary anchorage Permanent anchorage

    63

     Acceptance criteria for disp. of tendon @ anchor head

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    For residual load-time behavior 

    For displacement-time behavior @ residual load

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     Apparent free tendon length

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    Apparent free tendon length may be calculated from the load elastic displacement

    curve over the range 80% to 5% using the manufacturer’s value of elastic modulus

    and allowing for the effects of temperature, bedding of the anchor head and other 

    extraneous movements.

    Where working load, Tw, is known, the analysis should be carried out on the load-

    displacement curve over the range 125%Tw

     to 10%Tw

     for temporary & 150%Tw

    to

    10%Tw for permanent anchorages respectively.

    The analysis should be based on the destressing stage of the results of the 2nd or 

    subsequent unloading cycles. Any difference between the calculated apparent free

    length and the free length intended in the design should be stated. For simplicity in

     practice the equation to calculate the apparent free tendon length is:

    where

     At    is the cross section area of the tendon: E  s 

      is the manufacturer’s elastic modulus for the tendon unit;

     

    e   is the elastic displacement of the tendon, where  e   is equated to the

    displacement monitored at peak cycle load minus the displacement at datum

    load, after allowing for structural movement.

    T   is the peak cycle load minus datum load.

     E  Ae st 

     

    65

     Acceptance criteria

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    Apparent free tendon length limits. The apparent free tendon

    length calculated should be not less than 90% of the free

    length intended in the design nor more than the intended free

    length plus 50% of tendon bond length intended in the designor 110% of the intended free tendon length. The latter upper 

    limit takes account of relatively short encapsulated tendon

     bond lengths and fully decoupled tendons with an end plate or 

    nut.

    Where the observed free tendon length falls outside the limits,

    a further 2 load cycles up to the proof load should be carried

    out in order to gauge reproducibility of the load-displacementdata. If the anchorage behaves consistently in an elastic

    manner, the anchorage need not be abandoned.

    66

    On-site acceptance criteriaG ll h d h ld b bj t d t t t t i

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    Generally every anchorage used should be subjected to an acceptance test in

    accordance with BS8081 clause 11.4.2 to 11.4.7, except rock bolts where 1% to 5%of the anchorages may be loaded to the proof load (but see also 11.1 and 11.3.2).

    checked for fixed anchor displacement (see 11.4.11) and then locked off at 110% Tw.

    Load-displacement data should be plotted continuously over the range 10% Tw to

    125% Tw for temporary anchorages and 10% Tw to 150% Tw for permanent ones, using load increments of not more than 50% Tw  with displacements carefully

    monitored. During unloading, displacements at not less than two load decrements,

    in addition to datum, should be measured preferably occurring at one third points

    with respect to proof loads.

    Each stage loading in the 1st cycle should be held only for the time necessary to

    record the displacement. Each stage loading in the 2nd cycle should be held for at

    least 1 min and the displacement recorded at the beginning and end of each period.

    For proof loads, this period is extended to at least 15 mm, with an intermediate

    displacement reading at 5 min.

    On completion of the 2nd load cycle, reload in one operation to 110 % T and lock-

    off. Reread the load immediately after lock-off to establish the initial residual load.

    This moment represents zero time of monitoring load/displacement-time behaviour 

    (see 11.4.6 and 11.4.7).67

    R d d l d i t d i i i d f

    On-site acceptance criteria

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    Recommended load increments and minimum periods of

    observation for on-site acceptance tests

    (a) Temporary anchorage (b) Permanent anchorage

    68

     Acceptance criteriaResidual load time data: Using monitoring equipment with a relative accuracy of

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    Residual load-time data: Using monitoring equipment with a relative accuracy of 

    0.5 %, the residual load may be monitored at 5, 15 & 50 minutes.Pass: If the rate of load loss reduces to 1 % or less per time interval for these

    specific observation periods.

    If the rate of load loss exceeds 1 %, further readings may be taken at observation

     periods up to 10 days. If, after 10 days, the anchorage fails to hold its load, the

    anchorage should be deemed to have failed. After an investigation as to the cause of failure and dependent upon the circumstances, the anchorage should be:

    (a) abandoned and replaced; or 

    (b) reduced in capacity; or 

    (c) subjected to a remedial restressing programme.

    Where prestress gains are recorded after 1 day, monitoring should continue to

    ensure stabilization of prestress within a load increment of 10%Tw. Should the gain

    exceed 10%Tw, a careful diagnosis is required to ascertain the cause and it will be

     prudent to monitor the overall structure/ground/anchorage system. If, for 

    example, overloading progressively increases due to insufficient anchorage capacityin design or failure of a slope, then additional support is required to stabilize the

    overall anchorage system. Destressing to working load should be carried out as

     prestress values approach proof loads, e.g. 120%Tw  and 140%Tw   in the case of 

    temporary and permanent anchorages, respectively, accepting that movement may

    continue until additional support is provided.69

    Excavation methods and support systems

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    Empirical method for approximate location of fixedanchor zone in soils

    70

    Excavation methods and support systems

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    Empirical method for approximate location of fixedanchor zone in soils

    71

    Excavation methods and support systems

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    Typical anchorage geometry using wedge method ofanalysis (BS8081)

    72

    Excavation methods and support systems

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    Stability analysis for determining the free and totalanchorage length.

    73

    Excavation methods and support systems

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    Tied-back wall in rocks &

    method of failure control

    Rock bolting at toe of wall

    Pre-boring to excavation base level

    74

    Excavation methods and support systems

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    Principal failure modes in

    rock cuts and slopes

    75

    Excavation methods and OVERALL STABILITY 

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    When the difference in ground level is small, it may besufficient to ensure that the top frame is set sufficiently

    deep so that the excess active pressure from the high

    side can be resisted by developing passive resistancefrom the soil at the same level on the low side.

    Overall stability with difference in ground level76

    Excavation methods and OVERALL STABILITY 

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    Excess active pressure may be transferred to a lower level on the opposite side of the cofferdam by means of 

    raking struts. Alternatively, the unbalanced active

     pressure can be resisted by ground anchors installedfrom the top frame level into the soil on the high side.

    Overall stability, raking struts or tie rods77

    Excavation methods and OVERALL STABILITY 

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    Possibility of overall circular slip failure must be checked. Thetoes of the sheet piles must intercept the critical slip circle,

    which means that the part of the circle in front of the line of the

     piles becomes ineffective and the shear strength it would have

    contributed must be replaced by passive resistance from the piles. A check on the slip circle passing under the toes of the

     piles should be carried out to ensure an adequate factor of 

    safety.

    Overall stability, circular slip instability78

    Excavation methods and OVERALL STABILITY 

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    Overall stability, circular slip instability caused by Surcharge Overloading of Embankment

    79

    Excavation methods and OVERALL STABILITY 

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    Overall stability, circular slip instability caused by Surcharge Overloading of Embankment

    80

    Effects of wall and prop stiffness

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    This figure illustrates the effects of wall stiffness on earth pressure & movements for a singly-propped wall with an

    infinitely stiff prop – soil-structure interaction

    Top-downconstruction

    81

    Effects of wall and prop stiffness

    Chart for estimating maximum lateral wall movements and ground surface

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    settlements for support systems in clays (from Clough and O’Rourke, 1990).

      

    4

    Increasing System Stiffnessw avg  

    EI 

    h

       M  a  x .  w

      a   l   l    d

      e   f   l  e  c   t   i  o  n      ∆   H   /   E  x  c  a  v  a   t   i  o  n   D

      e  p   t   h   H

    82

    Effects of wall and prop stiffness

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    Stiffness of a support system have a significant effect on themagnitudes of the pressures to be resisted & the groundmovements.

    As the wall stiffness reduces, movements increase & earth

     pressures redistribute. Redistribution, which reduces earth pressure behind the central portion of the wall & increases it atthe top of the wall behind the prop.

    Earth pressure redistribution in turn leads to a substantial

    reduction in wall bending moments but with increased wallmovements.

    The effects of the wall & prop stiffness on bending moments &movements also depend very much on the propping &

    excavation sequences. For a typical multi-propping wall, oncethe wall is stiff enough the soil will tend to move by a similar amount regardless of how stiff the wall itself becomes. Further stiffening the wall will increase the bending moments rather 

    than reduce movements.83

    Wall types for temporary & permanent soil support in

    basement construction

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    There is a range of wall types to

    fulfill either temporary or both

    temporary and permanent soil

    support. Their availability variesgeographically according to

    market demand, predominating

    subsoil conditions and specialist

    local labor resources.

    84

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    85

    Road Settlement as results of Ground Loss

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    86

    Types of walls - Sheet piles

    Th i h i f h il f b d &

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    The economic choice of sheet piles for basement and cut-&-cover construction depends primarily on soil conditions, depth of excavation and any restrictions on noise and vibration. Recentchanges to available sections by steel producers have increasedthe flexural strength of sheet piles, and developments in pileinstallation methods (using hydraulic clamps and ramequipment) have reduced installation noise and vibrationcompared with conventional driven operations. These changes,together with improved methods of sealing pile clutches, have

    led to the greater use of sheet piles with high standards of water resistance even in water-bearing ground.

    The use of sheet piles coupled with structural steel sections (e.g.H soldier piles) produces walls of considerable flexural strengthand finds particular application in excavation works where high bending capacity is needed.

    87

    Types of walls - Sheet piles - Installation

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    Sheet pile presses

    Vibratory pile driversRapid blow hammersHydraulic hammersDrop hammers

    88

    Types of walls - Sheet piles type

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    http://www.arcelor.com/sheetpiling/index.cfm?fuseaction=Products.U

    http://www.skylinesteel.com/products/wall_systems/default.aspx

    http://www.hlcorp.com.sg/hlatest/hlanew/operation_steel_upile.htm

    U & Z sections Straight Web sections

    Combination HZ ...-12/AZ18 & ...-24/AZ18

    Combination C1 PAZ sections PAL and PAU sections

    89

    Sheet piles - Nippon Steel

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    90

    Sheet piles - Nippon SteelComposite & Combined Properties

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    91

    Sheet piles - Nippon Steel

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    92

    Types of walls – King post or soldier piles

    Walls for temporary soil support during construction using soldiers, or king

    posts of (H) steel sections with horizontal timbers spanning between them

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     posts, of (H) steel sections with horizontal timbers spanning between them(or reinforced concrete skin walls spanning between king posts) are usedextensively in non-water-bearing ground. The soldier piles may cantilever for shallow excavations or may be propped with rakers, bracing or groundanchors for deeper excavations. The wall is often used as a permanent back 

    shutter to the permanent reinforced concrete basement wall.

    Soldier Piles with Horizontal or Vertical Sheeting (lagging)

    93

    Types of walls – King post or soldier piles

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    Various methods of locating the sheeting or lagging

    94

    Excavation - Soldier pile with sheetpile lagging

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    95

    Soldier Pile with Sheet Pile & Guniting

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     Treatment of Diaphragm Wall Joint at Slab Connection

    96

    Types of walls – Contiguous bored piles

    Closely spaced bored in-situ concrete piles, installed by auger or Continuous

    flight auger provide an economical wall for excavations of moderate depth in

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    flight auger provide an economical wall for excavations of moderate depth insubsoils that are easily drilled and where free groundwater is limited.

    Availability of powerful rotary machines has promoted the use of this low-cost system at greater depth, with minimum installation noise and vibration.

    Where groundwater is likely to seep into the gaps (100-200mm) between piles, it may be necessary to plug them with in-situ grouting behind and between the piles.

    Contiguous bored piling must be lined or faced with a reinforced concretewall if there is risk of water ingress or loss of loose soil through the gaps

     between piles. Independent blockwork walls with a drained cavity may also be used.

    97

    Types of walls – Secant pile

    Formed by installing bored piles on a hit-and-miss basis at pilecentres slightly less than pile diameter. The initial female piles

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    centres slightly less than pile diameter. The initial female pilesmay be concreted with normal mix concrete (hard-hard secantwall) or with a weaker grade concrete allowing the male piles tocut the secant area into the female pile cross-section with less

    effort (hard-soft secant wall).

    Secant pile walls are preferred in granular water-bearing soils,where contiguous piles are unlikely to be satisfactory.Constructing guide walls for secant pile installation involvesadditional time and expense.

    98

    Types of walls – Diaphragm walls

    The use of slurry-supported trench filled with tremied concreteto provide a wall for both temporary and permanent soil

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    to provide a wall for both temporary and permanent soilretention.

    important improvements in excavation and slurry cleaning

    equipment. In particular, the use of cutter-mill excavationequipment based on the reverse circulation of soil cuttings andslurry has allowed the construction of structural walls more than60m with exacting standards of vertical tolerance (between 1:200and 1:400).

    Early developments in diaphragm wall design included the use of  precast post-tensioned wall elements and post-tensioned in-situwalls. Neither of these innovations has found favor although the

    improved surface finish of precast elements and the reduction of reinforcement quantities in post-tensioned walls may proveadvantageous.

    99

    INSTALLATION OF DIAPHRAGM WALL

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    100

    Roof Slab: Importance of sealing / grouting this particular zone (circled in

    green) to block the water path.

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     Treatment of Diaphragm Wall Joint at Slab Connection

    101

    Base Slab: Importance of sealing / grouting this particular zone (circled in green) to

    block the water path

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     Treatment of Diaphragm Wall Joint at Slab Connection

    102

    Plan view

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     Treatment of Diaphragm Wall Joint at Slab Connection

    Elevation view

    103

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     Treatment of Diaphragm Wall Joint at Slab Connection

    104

    COFFERDAMS

    The function of a cofferdam is to exclude soil and water from an excavation

    to facilitate construction. Total exclusion of water is rarely necessary, but theff f i h ld b i l d d i h d i l l i Wi h

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    effect of water ingress should be included in the design calculations. With

    good design and construction, single skin cofferdams can be used in marine

    conditions, but for large excavations in marine works, double skin earth filled

    cofferdams may be preferable. The following requirements must be fulfilled:

    1. must withstand the loads upon it

    2. water entering the cofferdam must be controllable with reasonable

     pumping3. the formation level must be stable and not subject to excessive heave or 

    to boiling

    4. deflection of the cofferdam walls and any internal framing must not

    interfere with construction of the permanent works, and must not bedetrimental to existing adjacent structures or services

    5. the cofferdam must have overall stability against unbalanced earth pressure or ground movements such as circular slip

    105

    COFFERDAMS

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    Types of single skin sheet pile cofferdams

    106

    COFFERDAMS

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    Double wall earth-filled cofferdams

    107

    Types of walls - Sheet piles - Tie Back System

    1 Plain tie-rod

    2 Upset end tie rod

    3 N t

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    3 Nut

    4 Turnbuckle

    5 Coupling sleeve

    6 Bearing plate

    7 Bearing plate on concrete

    8 Waling

    9 Spacer 10 Supporting console

    11 Splice

    12 Splicing bolt

    13 Fixing bolt

    14 Fixing plate

    15 Fixing plate

    Temporary cofferdams generally use walers &struts to cross-brace the inside excavation.

    Permanent or large retaining walls are often

    tied back to an anchor wall installed at a

    certain distance behind the wall.

    108

    COFFERDAMS

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    Types of internal support for cofferdams with straight sides

    109

    COFFERDAMS

    Types of circular cofferdams

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    110

    COFFERDAMS - Circular walings

    Circular walings are ring beam. In practice they will probably vary from a 

    true circle and therefore subject to some eccentric loading. The followingequation is for calculating the size of waling.

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    WhereW = Safe radial waling load in kN/m run

    E = Young’s Modulus of waling material in N/mm²

    I = Moment of inertia about x-x axis in cm4

    R = Radius on centre line of cofferdam piles in metres

    3 5

    1.5/

    10

     EI W kN m

     R

    where W u is the ultimate radial waling load and  k  is a factor, the value of which is

    dependent on the stiffness of the retained medium. 3 is the value for water , e.g.marine cofferdam. Progressively higher values are, in theory, applicable for 

    weak/medium/strong soils. However, it is common practice to use the value of 3,

    to which a factor of safety of 2 is applied. Hence the value of 1.5 in the basic

    formula .

    3 5/

    10u

    k EI W kN m

     R

    111

    COFFERDAMS - Circular walings

    The ring beam can tolerate very little distortion from a true circle before the onset

    of catastrophic instability. Hence the empirical rule: d  D/35where d is the depth of the ring beam, i.e. the difference between the outer and

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    inner radii of the beam, and D is the diameter of the cofferdam (i.e. the diameter 

    of the inner face of the piles).

    When the sheet piles or wall deflect to any great extent then the load on the

    walings will be concentrated at the top or bottom of the waling and will inducetorsion. This should be checked in the design.

    112

    Reinforced concrete walings for circular cofferdams

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    The tabulated safe loads are based on:

    1. The pemissible compressive stress in the concrete not exceeding 5.2 N/mm².

    2. W = 1.5 EI/105R³ Where W = waling load in kN/m, E = Young’s Modulus

    for concrete = 13,800 N/mm², I = Moment of inertia about ‘xx’ axis in cm4

    3. R = Radius of cofferdam in metres

    4. Depth of beam ‘d’ to be not less than D/35.

    113