Dedicated to performace -...
Transcript of Dedicated to performace -...
CREATING TOMORROW'S SOLUTIONS
DEDICATED TO PERFORMANCE
Rubber Solutions, WACKER SILICONES, July 12th, 2010
AGENDA
• Wacker Chemie AG
• Dedicated to Performance
• Performance in
� Silicone Elastomers and Plastics
� Health Care
� Power Generation and Electrical Insulatio
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 1
Wacker Chemie AG
WACKER Group (2010)
OVER 90 YEARS OF SUCCESS
• Founded in 1914 by Dr. Alexander Wacker • Headquartered in Munich
• Sales: €4.75 billion
• EBITDA: €1.2 billion
• R&D: €165 million
• Investments: €695 million
• Employees: 16,314
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 2
SPECIALISTS UNDER ONE ROOF
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
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26%
3%
20%
17%
33%
Group Sales in 2009: 3,72 Mrd. €*
* Percentage adjusted for internal sales, "other" and consolidation
Our entrepreneurial
activities are customer-
centered to help meet customer goals and needs.
With 26 production sites and
some 100 subsidiaries and sales offices worldwide, we are close to
our customers no matter where they are.
Production sites and technical centersSales offices and technical centersProduction sites, sales offices and technical centers
Production sitesSales officesProduction sites and sales offices
GLOBALLY PRESENT AND CLOSE TO CUSTOMERS:THE WORLD OF WACKER
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4%
18%
20%
25%
18%
4%
4%3%
4%
DIVERSIFIED END MARKET PORTFOLIO
Market Structure by Application Segment
Automotive
Semiconductors
WACKER 2009
Total Sales by
Industries
Textile
Adhesives Energy/Electronics
Solar
Construct./Renov.
Other
Chemical Industries
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 5
WACKER SILICONES: AN INTEGRATED GLOBAL PLAYER IN A LEADING MARKET POSITION
� Reduced cyclical vulnerability through market diversity
� Historic growth rates 3% above worldwide GDP
� High entry barriers (capital and technology)
� Megatrends spur sustainable market growth
� Innovations broaden scope of applications
� Substitution of carbon-based materials
UpstreamRaw Materials
Pyrogenic Silica
Silanes
Siloxanes
Supply Chain
Downstream Silicones
Silicon Metal
Methanol
HCl
Closed loop operation
Polymers
Fluids
Resins
Emulsions
Silica Particles
Specialty Silanes
Sealants
Elastomers
Emulsions
Defoamers
Release Agents
CMP Slurries
Intermediates Compounds
Performance Materials for the
Processing Industry
Competitive Landscape 2008
WACKER16%
Dow Corning36%
Momentive20%
Shin-Etsu11%
Bluestar7%
Evonik7%
Others3%
€8bn
Silicones
Market Characteristics
Burghausen
Chino
Adrian
Shanghai
Kempten
Jandira
Calcutta
AkenoZhangjiagangNorth Canton
Duncan
Nuenchritz
Sites
* Source: WACKER estimates
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 6
UNIQUE PROPERTIES OF SILICONES SUPPORT GLOBAL MEGATRENDS IN CONSUMER PRODUCTS
Megatrends Drive Silicones Growth
Discharge safety
Transparency
Release properties
Radiation resistance
Heat resistance
Glossiness
Hydophobicity
Adhesion
Dielectricity
Foam control
UV-stability
Softening
Durability
Tailoring of customized solutions
Flexibility Insulating
Silicones: a Unique Set of Product Properties
Unique property profiles
Advanced processability
Superior performance in consumer goods
Mobility/Fuel Efficiency Construction Convenience/Fashion Health & Wellness Safety
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 7
ENGINEERING SILICONESBY PRODUCT GROUPS
Silicone Elastomers
Room Temperature CuringHigh Temperature Curing
1-Component (RTV-1)
2-Component (RTV-2)
High Consistency Rubber (HTV)
Liquid Silicone Rubber (LSR)
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 8
New Products – AutomotiveELASTOSIL® LR 3092/65 / ELASTOSIL® R plus 4060ELASTOSIL® R 101 ELASTOSIL® R 770 ELASTOSIL® 76540
SILICONE ELASTOMERS SHOW EXCELLENTPERFORMANCE IN MANY INDUSTRIES
Megatrend: Rapid Growth of Emerging Markets � Infrastructure and Mobility
Silicone Rubber Fabrication
Rubber parts for various applications, for example household, sports,
fashion, construction or machinery
Automotive and Transportation Industry
Fabrication of rubber parts or textile coatings for automotive applications
and the transportation industry
Silicone Elastomers are Used in a Broad Field of Applications
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 10
Applications
• Gaskets for intercoolers
• Membranes for charge pressure
controll (turbocharger)
• Spark plug boots
ELASTOSIL® LR 3092/65 ELASTOSIL® R plus 4060
AUTOMOTIVE – NEW SILICONE ELASTOMERSWITH LOW COMPRESSION SET
• heat and low temperature stability
• low compression set, dimensionally stable
• good electrical isolating properties
• protection against moisture and dirt
• excellent processing (injection molding)
Benefits for the automotive industry
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 11
Requirements
• good heat resistance
• low loss angle
• long-term dynamic endurance
• adhesion to metall (aluminum)
• low creep
AUTOMOTIVE – HIGHLY ELASTIC SILICONE ELASTOMERSFOR ENGINE MOUNTS
ELASTOSIL® R 101
ELASTOSIL® Grades of Choice
� ELASTOSIL® R 101/45
� ELASTOSIL® R 101/65
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 12
TRANSPORTATION INDUSTRY – NEW HTV SILICONE ELASTOMERS MEET HIGHEST FIRE-SAFETY REQUIREMENTS
Properties
� Flame retardant product seriesdesigned for railway applications
� Certificates available for
� NFF 16-101 (French standard):
ELASTOSIL® R 770/50, 60, 75
� BS 6853 (British standard):ELASTOSIL® R 770/50, 75
� DIN 5510 (German standard) ELASTOSIL® R 770/50
ELASTOSIL® R 770/50, R 770/60, R 770/75
Possible Applications� Intercirculation bellows for connecting carriages� Window, door and wall profiles
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 13
AUTOMOTIVENEW SILICONE ADHESIVE FOR PLASTIC OIL PANS
General requirements for oil pan adhesion:
• good adhesive and sealing properties
• high and low temperature resistant
• resistance to weathering and aging
• resistance to oil
• long lasting, extremely robust
Objective:
Reduce costs and weight of automotive
polyamide oil pans
The Challenge
Properties
• excellent bond-strength(metall,plastics)
• resistant to high & low temperatures, oil and blow-by gases
• repeated bonding possible
• cost savings up to 25 percent
• cooperation with INPRO and BASF
The Solution
ELASTOSIL®
76540 A/Broom temperature
vulcanizing, two
part silicone
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 14
New Products ‒ Rubber FabricatorsELASTOSIL® R plus 4366, ELASTOSIL® R plus 4060,SILPURAN® 8630/60ELASTOSIL® R plus 4370, ELASTOSIL® R plus 4070ELASTOSIL® LR 3040/40
NON OIL-BLEEDING SILICONE ELASTOMERS WITH LOW COEFFICIENT OF FRICTION
ExampleELASTOSIL® R plus 48xx seriesOil exuding silicone rubber
PropertiesLubricious surfaceProtection against moisture & dirt
ApplicationWeather packs forelectrical plugs in cars
Oil Bleeding vs. „Oil-free“ Silicone Elastomers
ExampleELASTOSIL® R plus 4366/60 ELASTOSIL® R plus 4066/60Non oil exuding silicone rubber
PropertiesLubricious surface without oil film
ApplicationsPlug seals forelectrical automotivecomponents; automatic assembly
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
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� easy handling (without talcum)
� short assembly times
� automatic assembly possible
(e.g. connecting hoses in
medical devices)
� Food industry
easier dosage of solid food ingredients
� Medical industry
easy-to-use catheters and drains
Non oil-exuding silicone rubbers have several advantagesfor fabricators
NON OIL BLEEDING SILICONE RUBBERS SHORTEN ASSEMBLY TIMES
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 17
ELASTOSIL® R plus 4366/602K addition-curing type for extrusion in thefood industry (complies with BfR, FDA and others)
ELASTOSIL® R plus 4066/601K addition-curing type for molding(complies with BfR, FDA and others)
SILPURAN® 8630/602K additon-curing type for medicalapplications (complies with USP Class VI und ISO 10993)
Properties (Extrusion and Molding)
THREE NEW SILICONE RUBBERS WITH LOW SLIDING FRICTION COEFFICIENT
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
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Mechanical Adhesion• using undercuts
Chemical Adhesion• pretreatment necessary• mechanical preparation of the substrate
• direct chemical bonding(without pretreatment)
• using a mix of mechanicaland chemical adhesion
COEXTRUSION – WACKER‘S PATENTED TECHNOLOGY MAKES MANUFACTURING EXTREMELY EFFICIENT
Existing Coextrusion Technologies
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 19
SELF-ADHESIVE HTV SILICONE RUBBERS NOW AVAILABLEFOR PRODUCTION OF MULTI-COMPONENT PARTS
� ELASTOSIL® R plus 4370/502K elastomer for coextrusion
� ELASTOSIL® R plus 4070/601K elastomer for molding
ELASTOSIL® R plus 4370/50 and ELASTOSIL® R plus 4070/60 for two-component parts and profiles
Advantages• no pretreatment• patented bonding technology, firm adhesion
through chemical bonding• pressure-free bonding within 2-3 minutes• excellent mechanical properties• no adhesion promoters, no solvents• metall, plastic and elastomer substrates
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 20
LIQUID SILICONE RUBBERS WITH HIGH TEAR GRADES NO COMPROMISES ON SAFETY
Requirements for baby care, toy & food apps
• high mechanical loads
• hypoallergenic, compliant with all relevant
standards (EN 71 & EN 1400, EN 14350-1/2)
• easily and efficiently processable
Benefits of ELASTOSIL®LR High Tear Grades
• high tear resistance
• soft, flexible material
• composed of only few ingredients
• clean, plasticizer-free
• reliable
Pacifiers, Nipples, Teething Rings, Baking FormsWhy High Tear Resistance Really Counts
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 21
HIGH TEAR RESISTANCE & FAST CURING BEHAVIOR NEW ELASTOSIL® LR 3040 PROVIDES BOTH
LR 3003/50 LR 3040/50 LR 3043/50
Viscosity (shear rate 0.9 s-1 ) [mPas] 900.000 900.000 1.200.000
Hardness Shore A 50 51 50
Tensile strength [N/mm²] 10 9,5 9
Elongation@break [%] 490 450 430
Tear resistance (ASTM D624 B) [N/mm] 30 42 44
Compression set (22h/175°C) [%] 13 10 -
Special features of ELASTOSIL® LR 3040
currently available in Shore A 40 + 50
High tear resistance
Fast curing characteristics
New!
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 22
SILICONES ARE INDISPENSIBLE IN MEDICAL APPLICATIONS
RTV-2 and others
Pourable silicone elastomers formedical devices, for example
podology, liners, breast prothesis, dental or wound care
HTV and LSR
Silicone elastomers for the fabricationof rubber parts, for example
medical tubings, seals and gaskets, masks or valves
Megatrend: Growing and Ageing Population
Silicone Elastomers in Medical and Health Care Applications
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 24
SILPURAN® – WACKER‘S DEDICATED PRODUCT LINE FOR MEDICAL AND HEALTH CARE APPLICATIONS
Grades
� High consistency silicone rubbers (HTV)
� Liquid silicone rubbers (LSR)
� RTV-1 und RTV-2 silicone rubbers
Features
• High purity, no organic plasticizers• tested and certified for bio-
compatibility according to ISO 10993-1 and USP Class VI (selected tests)
• vapour permeable, easy to sterilize
Features and Advantages of SILPURAN® Silicones
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 25
WACKER PRESENTS TWO NEW PRODUCTS FOR THEHEALTH CARE INDUSTRY
SILPURAN® UV forWound Dressings
General benefits of UV technology• UV-initiated addition crosslinking
system, flexible curing management
• curing in layers possible• no photo-initiators, no by-products
• rapid curing, improved productivity
• long shelf life
SILPURAN® 8630/60with low sliding friction coefficient
Properties• easy handling
• short assembly times
• automatic assembly
• easier dosage of solid food
ingredients
• easy-to-use catheters and drains
New UV-activated Product New HTV Product
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 26
INNOVATIVE UV-TECHNOLOGY SHORTENS CURING TIMES AND IMPROVES EFFICIENCY
Features
• thin layer, transparent silicone
• fast curing possible
• energy saving (no oven necessary)
• ideal for thermally sensitive substrates
• long potlife
SILPURAN® 2149 UV A/B is certifiedfor biocompatibility according to
- ISO 10993-1- USP Class VI (selected tests)
SILPURAN® 2149 UV
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 27
PERFORMANCE IN ENERGY, ELECTRICS & ELECTRONICS
various cable
applications,
for example ignition
cables, safety cables
or sleeves
Wire & Cable
encapsulation, potting,
coating, sealing and
bonding of electronic
components and
devices
Electronics &
Photonics
sealing, bonding,
potting in
photovoltaic modules
or fresnel lenses in
concentrator
modules
Solar Industry
medium and high
voltage insulation,
for example
insulators, arresters,
cable accessories or
transformers
Transmission &
Distribution
Silicone Elastomers in Electrical and Electronic Applications
Megatrend: Renewable Energy and Energy-Efficiency
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Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 29
Features• excellent dielectrical properties• arc, erosion and tracking resistant• consistent modulus of elasticity• long term stability• low permanent compression set• UV and weather resistant• hydrophobic and dirt repellent• recyclable
ApplicationsCable accessories, surge arresters, bushings
POWERSIL® SILICONE ELASTOMERS HAVE OUTSTANDING PROPERTIES
POWERSIL®
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 30
POWERSIL® UV – INNOVATIVE TECHNOLOGY SAVES ENERGY, TIME AND COSTS
Benefits
• rapid cure, process parameters
widely adjustable
• high production speed, short cycle times
• curing at room temperature
(no oven curing needed)
• saves energy and costs
• no byproducts
� improved productivity
� cost-efficient
POWERSIL® UV
0
10
20
30
40
50
60
70
Curing
tim
e [
min
]
RTV Silicones UV activated Silicone
(room temperature)
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 31
FOCUSSING ON CUSTOMERS IN THREE COMPETENCE AREAS
• Medical device manufacturers • Manufacturers of wound care products• Manufacturers of orthopedic products• Medical technology
• Automotive electronics• Power electronics• Consumer electronics• Photovoltaics
• Compounders / fabricators• Manufacturers for pad printing machines • Rapid prototypers• PEX producers
Dedicated to Performance ‒‒‒‒WACKER‘s New Products at K 2010
Axel Schmidt, Director Rubber Solutions, June 14, 2010, slide 32