Deck Crain

INSTRUCTION MANUAL

2012-02-16 2/10108.01RHM (6)1

6 pcs:1 pcs CD rom

BV

BVL9609677-H6107HMDWESTERN GROUP2/10108.01RHM

GLBE3025-2/2425gr490 8998-801 - 804 /G490 8999-801 - 804 /B

490 9000-801 - 804 /A490 6432-801 /-

1.000.6 E b SAFETY INSTRUCTIONSGENERAL 1

1.005 E e PREFACE

1.009 E a GENERAL INSTRUCTIONS, CLEANLINESS IN HYDRAULIC SYSTEMS

1.102 E c CONVERSION FACTORS

1.518.3 ED d HYDRAULIC AND ELECTRIC SYMBOLS

2/10108.01RHM a TECHNICAL DATATECHN. DESCRIP. 2

2.007.96 E a TECHNICAL DESCRIPTION

3.110.127 E b ELECTRIC FUNCTIONFUNCTION 3

3.110.132 E - HYDRAULIC BRAKE FUNCTION, ELECTRIC CRANE

3.142.41 E a CRANE CONTROL SYSTEM CC3000

3.155.6 E - THERMOSTATIC CONTROLLED VENTILATION FAN AND HEATER ELEMENTS

3.155.7 E a HEATING AND COOLING OF CABINETS IN ELECTRIC CRANES

CREW CHECKLISTaOPERATION 4 PM40 1885-E00OPERATING INSTRUCTIONbPM40 5500-E00OPERATION, START AND STOP-PM40 6494-E00CONTROLS AND INDICATORS-PM40 7546-E00EMERGENCY ESCAPE INSTRUCTIONS-PM41 0001-EEMERGENCY ESCAPE INSTRUCTIONS, ROPE LADDER/FIXED LADDERSaPM41 0014-E00

4.620.31 E a PARKING THE CRANE, SEA STOWING, GENERAL INSTRUCTION

4.630 E - HANDLING HATCHES BY DECK CRANE

4.630.7 E - EMERGENCY OPERATION OF HATCH COVERS BY DECK CRANE

PageProject No.

Date:Dept. C7250

TABLE OF CONTENTSNo. of manuals

crane issued by:

foundation issued by:IMO No.Name of shipNewbuilding No.ShipyardOwnersProject No.Mfg. No.Type of craneOrder specificationMechanical spec.Hydraulic spec.Electrical spec.Slewing spec.

SAFETY DOCUMENTSDocument names written with bold letters are documents with safety aspects.

NAME OF INSTRUCTIONREVINSTRUCTION NO.

Certificate for

Certificate for

62512724-Crane 1, 62512725-Crane 2, 62512726-Crane 3, 62512727-Crane 4

490 9001-801 - 804 /A

INSTRUCTION MANUAL

2012-02-16 2/10108.01RHM (6)2


5.005.70 E - MAINTENANCE CHARTMAINTENANCE 5

5.018 E b INSPECTION OF STRESSED COMPONENTS AND STRUCTURES

PM51 1733-E00 d LUBRICATING CHART

5.250.1 E - SLEWING BEARING STUDS

5.302.37 E - BRAKE UNIT

5.315.3 E - SAMPLING OF OIL TO VERIFY THE CLEANLINESS IN HYDRAULIC SYSTEM

5.421.60 E a LUBRICANTS FOR DECK MACHINERY

SERVICE 6

6.000 E e HOW TO ORDER SPARE PARTS6.0

6.000.1 E c STATEMENT REGARDING DELIVERY OF SPARE PARTS TO SWIVELS, LIFTING B

6.000.2 E d RETURN FORM

6.004.1 E bc WORLDWIDE SERVICE NETWORK

6.005.10 E - INTRODUCTION

6.100.11 E a MEASURES BEFORE STARTING, DURING & AFTER COMPLETED SERVICE/MAIN6.1

6.120.20 E - SLEWING GEAR

6.120.112 E b WINCHES, HOISTING/LUFFING

6.142.5 E a RECOMMENDATION FOR INSPECTION AND REPLACEMENT OF HYDRAULIC HO

6.189 E f HYDRAULIC PISTON ACCUMULATORS

6.214.1 E a TIGHTENING TORQUES, STUDS/SCREWS AND BOLTS6.2

6.215.21 E b SERVICE DOOR (OPENING AND CLOSING), SERVICE AND LUBRICATION OF DO

6.216.116 E a ROPE REEVING FOR CRANE TYPE GLBE-2

6.222.1 E a HANDLING, INSTALLATION AND MAINTENANCE OF STEEL WIRE ROPES

6.223.26 E b REPLACEMENT OF WIRES, ONE OR TWO FALL RIGGING

625/1473 E c INDENTATION AND WEAR ON WIRE SHEAVES

625/1560 E f LIFTING BLOCK/BEAM

625/1579 E k MEASURING PROCEDURE FOR WEAR IN SLEWING BEARINGS FOR ROPE LUFF

625/1651 E - SLEWING BEARING GREASE SAMPLING PROCEDURE

6.303.61 E c CARD FRONT MENUS CT2, CC30006.3

6.303.66 E a TROUBLESHOOTING FOR CRANE CONTROL SYSTEM CC3000, ELECTRIC CRAN

6.303.67 E - ABSOLUTE ENCODER CALIBRATION, CC3000

424 0738 e SIGNAL OVERVIEW, CRANE CONTROL SYSTEM CC3000

424 0739 f ERROR MESSAGES, CRANE CONTROL SYSTEM CC3000

1000004064 B INSULATION TEST, ELCTRICAL CRANE

6.305.19 E - ELECTRICAL EQUIPMENT, GENERAL MAINTENANCE

6.306.7 E a INSTALLATION OF POWER SUPPLY CABLE AND CABLE FOR "GRAB...

6.307.11 E b SLIP-RING UNIT

6.311.14 E - OIL LEVEL TEMPERATURE SENSOR, BRAKE UNIT

6.320.386 E b LIMIT SWITCHES AND SOFTWARE LIMITS IN HOISTING AND LUFFING WINCH ..

6.321.18 E - SLACK WIRE SAFETY SWITCH, HOISTING AND LUFFING WINCHES

6.324.1 E b PREPARATION FOR OVERLOAD (OL) TEST MODE

6.324.2 E - PREPARATION FOR RIG MODE

EMERGENCY OPERATIONIN CASE OF COMPLETE POWER FAILURE, OPERAc6.990.61 E

7.075.11 E - MacHEAVYVISOR RELEASE 3.3EXTRA EQUIPMENT 7

7.076.2 E c USER MANUAL DISPLAY, CC PILOT XS

7.082.1 E - INSTALLATION OF MAINTENANCE PLATFORM ON FOUNDATION, (CUSTOMER D

PageProject No.

Date:Dept. C7250

TABLE OF CONTENTS

INSTRUCTION MANUAL

2012-02-16 2/10108.01RHM (6)3


APPENDICES 8

SEE SEPARATE TABLE OF CONTENTSSPARE PARTS 9

PageProject No.

Date:Dept. C7250

TABLE OF CONTENTS

PARTS MANUAL

2012-02-16 2/10108.01RHM (6)4

FIGPART NUMBERDESCRIPTIONGROUP

9

HOW TO ORDER SPARE PARTS e 6.000 E9.0

HOISTING WINCH 1212912 -/ 625-1450.2129.1

LUFFING WINCH 1187739 B/ 625-1450.184

WINCH MOUNTING SET 289 5365-801 -/ 625-2250.022

ASSEMBLY SET 1192483 -/ 625-1440.195

ASSEMBLY SET 1192647 A/ 625-1440.196

ASSEMBLY SET 1192648 -/ 625-3254.029

DRIVE IN, COMPLETE 875 13004-157 -/ 625-3256.016

SLEWING GEAR ASSEMBLY SET 391 0246-801 D/ 625-3254.023B

SLEWING GEAR 1189838 -/ 625-3255.040

BRAKE PUMP UNIT 1219768 A/ 625-4935.245A9.2

CRANE HOUSE ASSEMBLY 1219977 C/ 625-6102.5809.3

SLEWING SPECIFICATION 490 6432-801 A/ 625-6122.029A

SLEWING BEARING MOUNTING 391 0032-801 A/ 625-6123.003

SLEWING BEARING YARD MOUNTING 391 0033-801 B/ 625-6124.003

COVER MOUNTING 390 3274-801 -/ 625-6169.005A

COVER ASSEMBLY 390 3282-801 -/ 625-6169.006

JIB BEARING HOUSING 1184754 -/ 625-6170.082

JIB BEARING ASSEMBLY 1191812 -/ 625-6170.085

JIB TOP MOUNTING 1195433 -/ 625-6244.077

LIMIT SWITCHES BOX 289 5323-801 -/ 625-6245.635B

LIMIT SWITCHES BOX 289 5449-801 -/ 625-6245.643

LIMIT SWITCHES BOX, MOUNT. 489 6415-801 C/ 625-6248.001B

SLACK WIRE DEVICE 289 3396-801 B/ 625-6250.023

CRANE JIB, YARD MOUNTING 489 5409-801 C/ 625-6275.004C

MOUNTING WIRE LOCK JIB TOP 390 3374-801 -/ 625-6404.001

MOUNT. WIRELOCK JIB TOP 1184729 -/ 625-6404.003

LOAD CELL ASSEMBLY 1223123 -/ 625-6404.004

CRANE JIB MOUNTING 1195432 -/ 625-6408.120

CRANE TOP MOUNTING 1195405 -/ 625-6459.074

PROTECTIVE PLATE MOUNT. 390 7581-801 -/ 625-6459.051

INCLINOMETER, C 388 0176-801 B/ 625-6509A

CABIN ASSEMBLY CRANE HOUSE 1189584 -/ 625-6540.042

CABIN ASSEMBLY 1189585 -/ 625-6545.072

EMERGENCY DOOR ASSY 390 4053-801 A/ 625-6546.001

CAB DOOR ASSEMBLY 390 8573-801 A/ 625-6546.008

CAB CUPOLA ASSEMBLY 289 2251-801 A/ 625-6560.007A

WINDSCREEN CLEANER 387 6227-802 F/ 625-6561.001C

VENTILATION FAN 390 2115-801 B/ 625-6625.014A

VENTILATION FAN ASSEMBLY 1192902 -/ 625-6625.027

LIFTING BLOCK 1205161 -/ 625-7013.126

LOAD WIRE ROPE: SEE TECH. DATA 1221289 -/ -

LUFF. WIRE ROPE: SEE TECH. DATA 1188175 -/ -

VALVE UNIT 1204092 A/ 625-7207.0189.4

DIRECTIONAL VALVE 1204093 -/ 625-7322.082

PageProject No.

Date:Dept. C7250

TABLE OF CONTENTS

PARTS MANUAL

2012-02-16 2/10108.01RHM (6)5


PRESSURE SWITCH, C 387 7053-803 L/ 625-74449.4

ACCUMULATOR 1219345 -/ 625-7951.007

HYDRAULIC HOSES 625-7970G

TUBING BRAKE 1219586 A/ 625-7994.004

HYDRAULIC SYSTEM SPECIFICATION 1226154 -/ 1000019019

DRIVERS DESK 1189978 A/ 625-8563.0699.5

EL. INST. CRANE HOUSE 1212847 A/ 625-8564.023

EL. INST. JIB LIGHT, CRANE 124 0647-801 A/ 625-8567.045A

EL. INST. JIB LIGHT (PACKING) 124 0648-801 B/ 625-8567.046C

CONTROLLER, C 314 2721-802 C/ 625-8595

CONTROLLER, LUFFING/SLEWING 314 2006-802 D/ 625-8592C

CONTROLLER 414 6792-801 A/ 625-8596

CONTROL PANEL 1189898 -/ 625-8597.057

EL. INST. JIB LIGHT (CABIN) 324 2043-801 A/ 625-8597.061

EL. INST. DECK LIGHT (CABIN) 324 1722-801 A/ 625-8597.062

EL. INST. FORCE LIMIT GRAB (CA 324 1724-801 A/ 625-8597.063

EL. INST. VENTILATION FAN (CAB) 324 2098-801 B/ 625-8597.069

EL. INST. AIR CIRCULAT FAN (CAB) 324 1848-801 A/ 625-8597.074

CABIN DISPLAY ASSEMBLY 1182879 -/ 625-8597.081

ELECTRICAL CABINET CT1/CT2 1213177 -/ 625-8598.140

EL. CABINET (CT10) 1213017 -/ 625-8598.141

ELECTRICAL CABINET (CT13) 1213018 -/ 625-8598.142

EL. CABINET (CT14) 1189233 C/ 625-8598.110A

RELAY CARD WITH LED'S 324 0089-801 A/ 625-8599.020

CABINET CONTROL 1196427 A/ 625-8600.020

ELECTRIC MOTOR 1188770 A/ 625-8635.007

ELECTRIC MOTOR 1188769 A/ 625-8635.008

ELECTRIC MOTOR 1188771 A/ 625-8635.011

EL. INST. IMPULSE RELAY 224 0116-801 A/ 625-8650.001

EL. INST. FORCE LIMIT GRAB CT1 224 0547-801 A/ 625-8650.005

EL. INST. POWER SUPPLY (CT1) 224 0506-801 A/ 625-8650.010

CABIN DISPLAY 424 0715-801 C/ 625-8655.001

SLIPRING DEVICE 1192979 -/ 625-8750.023

POWER / CABLE CONNECTION 1000007286 -/ 1000007286

ELECTRICAL SYSTEM SPEC. 1212845 -/D 1000011517

MC-SPARE CARD 1194171 B/ -

CC-SPARE CARD 1194172 B/ -

MOUNTING ENCODER 390 9851-801 A/ 624-2180.0149.7

MOUNTING ENCODER 390 9852-801 A/ 624-2180.015

ENCODER ASSEMBLY 1191997 -/ 624-2180.018

ABSOLUTE SINGLETURN ENCODER 324 1408-801 A/ 624-2180.023

INCREMENTAL ENCODER 5000 324 1409-801 A/ 624-2180.025

ELECTRICAL PEDESTAL ASSEMBLY 1196430 D/ 624-2196.001

JUNCTION BOX, X71A 1196543 A/ 624-2196.002

JUNCTION BOX, X71B 1196773 B/ 624-2196.003A

CABINET ADD. COMPONENTS 1201179 -/ 624-2196.005

PEDESTAL PUSHBUTTON 1202077 A/ 624-2196.015

HAND PUMP 189 6211-801 C/ 624-2498

PageProject No.

Date:Dept. C7250

TABLE OF CONTENTS

PARTS MANUAL

2012-02-16 2/10108.01RHM (6)6


FIRE EXTINGUISHER, MOUNT 490 4074-801 A/ 624-2524A9.7

CABIN DISPLAY ASSEMBLY 1182916 -/A -

LIFE LINE 388 0962-801 -/ -

PageProject No.

Date:Dept. C7250

TABLE OF CONTENTS

1 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

Cargo Handling EquipmentThe MacGregor crane is a cargo handling device. It is designed and manufactured to meet interna-tional cargo handling standards for quality, safety and performan ce within capacity specifi cations and out-reach as per certifi cate.

The crane is designed for operation in harbour or shel-tered water environments where there is no signifi cant movement of the ship due to wave action.

Testing and examinationThe crane shall be tested and thoroughly examined and certifi ed by a competent person after any sub-stantial repair.

Safe Operating Conditions, Proper Instructions and Precautions

The responsible offi cer onboard shall make sure that the crane is operated under safe conditions, by per-sonnel familiar with its functions and operating instruc-tions. All safety and precautio na ry issues contained in this manual must be observed. Proper instructions and precau tions are prerequisites for proper use.

Preparation for Use and Operation According to Manual

The crane operator, authorized by the responsible offi cer onboard, must be familiar with all safety issues contained in this Chapter and with preparation for use and operating instructions before work is started.

Maintenance and ServicePrerequisite for proper use is regular maintenance (see Chapter 5) and service (see Chapter 6).

MacGregor are available for full service of this cargo crane. MacGregor will take responsibility only for its own professional services. Our product guarantee is not valid unless MacGregor authorized service is used.

The use of proper Spares and Exchange detailsMacGregor shall be contacted for ordering of ex-change equipment and spares for this crane. Articles supplied by MacGregor are designed and quality tested for this application and are supplied with our warranty for correct function and safe working of the crane.

MacGregor accepts no liability for the functioning of the crane systems, nor for the safe use of the crane, unless original spare parts are used.

Supervision, Instructions, Signs, and WarningsProper use of this crane and its equipment is possible as long as the owners, users and operators maintain the crane to meet full operational standards. This includes the replace ment of signs, instructions and warnings as per delivery. MacGregor does not accept responsibility for any party who fails to ensure that this manual, signs, instructions, and warnings are legible and easily accessible to personnel.

Safety InstructionsCaution! Make sure that the frequency converters and other electronic equipments are disconnected before any welding in the crane house, and/or foundation and the pedestal starts, because of risk of damage to the electronic equipments.

Caution!Insulation test, electrical craneBefore any kind of insulation test of electric cabinets, electric motors or any kind of electric equipment in the crane house and/or foundation and pedestal starts, carefully read and follow the steps in the instruction. Make sure that all electronic systems are prepared according to the instruction "Insulation test, electrical crane", section 6.3 in the parts manual and section 19 in the installation manual.

2 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

Improper Use1. Elevation of persons. 2. Exposing persons to the risks of falling cargo.3. Overloa ding. 4. Unlocking the crane or crane jib or operating the

equipment at sea without full acceptance and con-trol of personnel and equipment safety.

5. Unprofessional, intended or unintended, adjustment of safety locks, hydraulic or electric adjustments.

6. Disregard of occupational and safety standards of work.

Functions, Installations and Equipment

GeneralThe MacGregor crane has built-in safety functions and in stallations to allow for safe normal use, opera-tion, care, and control. This is applicable to instructed personnel without specifi c professional education or certifi cation, but working according to this manual.

Specifi c service and repair of the electrical, hydraulic and the mechanical functions, controls and adjust-ments require professional service personnel knowl-edgeable of risks involved.

Regular Care and Control (Maintenance)This manual contains check lists for regular care and control of crane equipment, wire ropes and hydraulic fi lters. These checklists routine contain inspections and maintenance regularly prescribed for safe func-tion, e.g.:

Chapter 4 contains:Safety Precautions Checklist for Single and Twin Cranes.

Chapter 5 contains, if applicable:Inspection of Stressed Components and Structures.Electrical chart,Crane.Lubrication chart; Crane.Lubrication chart; Cable Winch and Stabilizing Equip-ment.Lubrication chart; Power Swivel.Filters.

Before maintenance and service work is started, cer-

tain measures and procedures must be obeyed.

Chapter 6 contains: Measures before Starting Service/Maintenance Work.Handling, Installation and Maintenance of Steel Wire Ropes.Examine the brake adjustments. (Valid for winches which have electric motors.)Electric Motors, Electrical Equipment, General Main-tenance.

Safety Functions and Equipment

Specifi c safety equipment is installed and delivered with this crane and must be available for its intended use. The owner/operator of the ship and its equipment is responsible to make that safety functions, installa-tions and equipment are maintained to operational standards and are not being removed, by-passed or worn to non-working condition.

This manual features important presentations of safety functions, in stallations and equipment. A summary is presented below.

1. Safety Functionsa. Manoeuvring functions: 1. All the cranes working functions are stopped

and the brakes will auto matically operate when the emergency stop button is pressed. The but-ton is loacated in cabin. This action operates the safety stops and automatic lock positions.

2. The crane has several fail-safe functions to overrule or stop the operators manoeuvring in the event that the normal electrical or hydraulic functions fail, a sudden uncontrolled movement occurs or during uncontrolled speed operation (see below).

3. There are limits for hoisting/lowering and luffi ng outreaches, which are controlled by software limits which monitors the encoders' position in the limit switch box.

4. AutoLaodstep, stop limits and speed reduce for load-dependent outreach are controlled by the software.

5. Safety cams are mechanical stop limits for hoisting, full/empty drum and luffi ng min/max

3 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

outreaches, if there is a failure in the software. 6. A check cam in the centre of the working range

of hoisting/lowering motion and luffi ng outreach-es, are used to verify the function of the encod-ers' position.

b. Hydraulic functions: 1. Hydraulic valve functions are adjusted for exact

pressure. Any change in the adjustments ad-versely affects the crane operation and must exclusively be adjusted by MacGregor supervi-sor (see instructions Hydraulic function).

2. In case of a ruptured control pressure the oil pipe/hose or other control pressure drops, the oil control pressure will collapse. If the control pressure decreases the pump automatically starts and the control pressure increases.

3. Each winch has an electric motor fl anged to the drive in complete. The hydraulic operated multi-disc brakes provide braking of the winch. The winches have one brake each.

4. An electric motor is fl anged to each slewing gear and provides hydraulic operated multi-disc brake of the slewing gears. The slewing gears have one brake each.

5. If there is a multi-disc brake failure of the parking brake, caused by worn out brake discs, sticking cylinder, brake pilot valve or valve spool, the function of regenerative braking through the electric motor by the winches and slewing gears is still available. Push the Start/Stop pushbutton position "0" and the system awaits the activating of the brakes and the crane then stops.

6. In case of overheating oil in the hydraulic sys-tem, or oil level drops below the minimum per-missible level the crane stops and the multi-disc brakes are applied.

7. Effi cient oil fi lters with exclusive bypass to the hydraulic oil tank protect the system from harm-ful oil conditions. Dirty fi lter might cause mal-function to the system.

c. Electrical functions: 1. The crane control system CC3000, adjusts the

crane outreach to suit each load. The load is weighed by a loadcell and the outreach is measured using an angle encoder. CC3000

receives information about the torque of the electric motor from each frequency converter and is used to measure whether the value of the loadcell is correct. See also "Crane Control System CC3000" in section 3 .

2. During a complete power failure all solenoid valves are de-energized and all multi-disc brakes will be applied.

3. The electronic cabinets have power failure indicators. This function closes the electronic signals down which automatically applies all multi-disc brakes.

4. The heat sensors in the electric motors stop the operation that is working, i.e. luffi ng, hoisting or slewing, and apply all multi-disc brakes.

If the electric motor is about to overheat temper-ature switch (klixon) ramps down each move-ment, luffi ng, hoisting or slewing operation, of the crane and stops the crane.

5. The overcurrent protections on each electric motor prevent the electric motors from overload-ing.

Each electric motor is overcurrent protected and stops the crane operation and applies the brakes.

6. A separate electrical feed for the crane house lights, operators cabin and on jib, maintains function of lights even during feed disruption to the crane operating functions. As there is not a separate emergency illuminating system for the crane (this is dependent on the ships systems) the owner of the crane must provide a battery type fl ash-light for the operators cabin.

d. Mechanical functions: 1. Automatic sensors recognize dangerous wire

slacks and stop hoisting and luffi ng movements that threaten safe control and the equipment itself.

4 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

the regenerative function of the electric motor. True static braking (parking brakes) is pro-

vided by multiple-disc brakes. The mechanical brakes are automatically oper-

ated in the event of dangerous oil pressure. High speed winches are provided with multiple-

disc brakes. One for each drive in complete on the hoisting/luffi ng winch.

Each slewing gear unit has one multiple-disc brake.

2. Safety Installationsa. Warning lights, measuring instruments and me-

ters: 1. The operators panel has a warning light which

indicates "Low oil level" in the oil tank for the brake unit.

2. During crane start-up a warning light on the operators panel indicates that the starting pro-cedures are still running and that the working conditions are not acceptable before the lamp goes off. Manoeuvres are not to be ordered before the warning light goes off.

3. A pushbutton siren is found in the crane op-erators cabinet, with which the operator can tell persons in the working area (e.g. against prohibited riding on the load or against load movements).

4. Measuring instruments and meters (e.g. to ex-amine the crane functions, adjustment of valve positions and functional positions) are supplied as per agreement with the crane buyer/owner. Tools and equipment which are eliminated from the original order to MacGregor are delivered at the discretion of the owner.

b. Covers and houses: 1. Unauthorized visitors in the crane house, espe-

cially during crane operation, is prohibited. The crane is a dangerous working area and requires special permission to enter. Instructions given by the superintendent or responsible offi cer must be obeyed.

2. Covers for electric boxes must be opened only by authorized personnel.

c. Alert and warning signs: The crane has a system of danger, warning,

caution, and notice signs. These signs are pre-sented on pages 6 - 15.

3. Safety Equipmenta. Locks, seals and keys: 1. Functions and equipment that are essential

for oil pressu re adjustments, coordination of controls and crane movements or expose dan-gerous high-voltage electricity are locked. All keys to locked positions and switches must be kept and controlled by the responsible offi cer onboard and are only to be used by approved personnel.

2. Safety valves for hydraulic pressure adjust-ments and switches for electric safety circuits are sealed to secure correct position and trim. Sealed equipment may be opened and positions changed only after consulting the MacGregor service organization for proper handling.

b. Safety belt, rescue line, safety chains: 1. For maintenance, service or entry to the open-

air outside the crane house, personnel must wear a safety belt. The connector hook should be anchored to rails and fi xed position while staying or working on the crane top.

2. The rescue line and equipment for emergency evacuation of the crane operator must always be easily accessible on the interior wall-side of the crane cabin. The equipment status and complete ness must be inspected regularly by the responsible offi cer onboard.

3. The safety chains on the open-air crane top and work platforms inside the crane, must be used for attendants safety during stay and work.

c. Fire-fi ghting equipment: A fi re extinguisher shall be made available by

the owner in the operators cabin. The fi re extinguisher is for emergency use inside

the crane. The equipment must be regularly inspected for

2. Each working circuit has two independent brake systems.

Dynamic braking, deceleration, is achieved by

5 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

proper pressure reading at the meter and must be serviced annually. This is to be supervised by the responsible offi cer onboard.

d. Test device: At delivery, the MacGregor crane has two pres-

sure gauges.

Danger, Warning, Caution and Notice Signs

Principles of Risk Classifi cation1. DANGER SIGNS are attached to equipment or are

related to operations that will expose personnel to a life-threatening danger (e.g. high-voltage electricity).

Safety installations, covers or houses prevent expo-sure during normal working conditions, but cannot eliminate the imminent risk for any unprofes sional/non-certifi cated person, should the danger sign not be obeyed.

Those risks classifi ed as DANGER sign are pre-sented and explained below.

2. WARNING SIGNS are attached to equipment or are related to operations that will expose personnel to severe risk of physical injury. The injury is not expected to be life-threatening. A warning sign is also used to warn against misuse that risks severe equipment and property damage.

The danger does not exist unless protection installa-tions or devices are removed and if the procedures are obeyed.

3. CAUTION SIGNS are attached to equipment or related to operations that may produce a physical risk to any person who is not cautious or aware of the risk.

Any person should be able to avoid the danger.

4. NOTICE SIGNS are attached to equipment and provide references to procedures and instructions

or policies to obey to avoid danger to the function and operation of the equipment or damage to the equipment itself.

Responsible offi cers onboard must make sure that the signs are in good condition and readable to any person admitted to the crane area.

Replacement signs must refer to international and national standards. Signs of non-MacGregor de-sign are not allowed. MacGregor does not accept responsibility for unauthorized signs.

Specifi c Presentation of Signs and their MessageAll signs attached to the crane are illustrated on the following pages. Each sign is given a specifi c number to which it is referred.

6 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

Alert / Warning signsAll signs used in MacGregor cargo handling cranes are presented below. Each sign in your specifi c crane has a number on it, which can be found in the list and in the illustrations below.

PM40 7101-E00 REPORT TO SUPERINTENDENT OR OPERATORS ROOM FOR PERMIT TO ENTER Any visitor to the crane must obtain a special permit from responsible offi cer onboard.

For authorized entry during crane operation, the operator must be fully knowledge-able of safety precautions. The foundation, platform and crane are a dangerous working environment and requiers that the authorized visitor understands relevant safety.

NOTICE SIGN This sign is at the bottom entrance to the crane foundation.

PM40 7102-E00 DO NOT ENTER DURING CRANE OPERATION - MOVING CRANE HOUSE AND MACHINE PARTS ...

Authorized entry requires that visitor is aware of the character of general risk and that visitor has ad-equate manual information about how to avoid the exposure.

WARNING SIGN This sign is at the bottom entrance to the crane foundation.

PM40 7103-E00 HIGH NOISE LEVEL - USE EAR PROTECTION! Motors and winches produce a noise level that is harmful to personnel

after lengthy exposure. To eliminate the risk, adequate ear protection is required.

CAUTION SIGN This sign is at the bottom entrance to the crane foundation.

PM40 7104-E00 LADDER WILL ROTATE WITH CRANE - WATCH OUT! This is specifi cally warn of exposure of the ladder leading up to the crane house. Upon crane rotation, this ladder rotates and moves suddenly without warning.

WARNING SIGN This sign is at the bottom entrance to the crane (twin) platform.

PM40 7105-E00 RISK OF GETTING CAUGHT BETWEEN WIRE AND DRUM - WATCH OUT! At start of and during winch operation there is a risk of getting caught and jammed by moving wire. A safe

distance from wire and drums must be maintained and adequate caution must be regarded.

WARNING SIGN Attached to the crane wall surfaces close to winches.

PM40 7106-E00 RISK OF GETTING CAUGHT BETWEEN DRUM AND BRACKET - WATCH OUT! This sign warns the visitor about the risk of getting jammed during drum rotation. Adequate caution must be regarded.

WARNING SIGN Attached to brackets and walls of work platforms inside crane

7 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

PM40 7108-E00 RISK OF GETTING CAUGHT BETWEEN WIRES DURING CRANE OPERATION - WATCH OUT! This sign warns about the risk of moving wires that may catch and jam personnel. The authorized visitor must be aware of the risk and be cautious to avoid being seriously hurt.

WARNING SIGN This sign is attached to the steel bracket side at the open-air crane top entry.

PM40 7109-E00 RISK OF FALLING DOWN - USE SAFETY BELT! During any visit to the crane top (e.g. for service jobs), the authorizing offi cer and the person

entering to the area must fully understand the risks involved. The safety belt must be worn during any visit to the crane top.

WARNING SIGN This sign is attached to the steel bracket side at the open-air crane top entry.

PM40 7111-E00 ROTATING FAN - KEEP HANDS OFF! The rotating fans are protected by grids and the risk is for anyone who sticks fi ngers or hand

inside. This can be avoided by sign information.

CAUTION SIGN Attached to fan houses on the open-air crane top and to wall surfaces near the top roof of the crane.

PM40 7112-E00 RIDING ON CARGO FORBIDDEN For the attention of the crane operator, to observe that the crane is a Cargo Handling device.

The crane operator is obliged to stop operation and to alert any person riding to keep off. The operators alarm bell, in the crane operators cabin, may be used, preferably.

DANGER SIGN Attached on the wall side of the crane operators cabin.

PM40 7114-E00 DANGEROUS OIL PRESSURE - BE CAREFUL! The oil pressure inside oil pressure pipes is 25 - 100 bar. Under normal working conditions, this exposes no risk for personnel because of rigorous pipe

quality control and dimensions and specifi cations applied to the equipment. For specifi c ser-vice work, exchange of parts or equipment, the exposure may be dangerous for unqualifi ed or uninformed personnel.

Instructions for service must be followed and must be restricted to qualifi ed personnel only.

WARNING SIGN Attached to surfaces close to pipes inside the crane house.

PM40 7115-E00 SLIPPERY SURFACES - WATCH OUT! Also under normal working conditions, all walking surfaces are slippery from dirt, oil spill, etc. The re-

sponsible offi cers onboard must have the crane ladders and work platform surfaces cleaned regularly. Any person who is admitted to the area must be aware of the risk of slippery surfaces.

WARNING SIGN This sign is attached generally to the walls of work platforms.

8 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

PM40 7117-E00 HIGH VOLTAGE INSIDE - DO NOT OPEN! AUTHORIZED PERSONNEL ONLY High voltage equipment, couplings and boxes are covered and do not expose risk unless co-

vers or hoses are removed. Access is restricted to qualifi ed and authorized personnel only.

DANGER SIGN Attached to electrical equipment and boxes where 110 V or 440 V is exposed after covers are removed.

PM40 7118-E00 RISK OF FALLING DOWN - APPLY SAFETY CHAIN! During any visit to the work platforms, the authorizing offi cer and the person entering the area must fully understand the risks involved.

The safety chains (at work platforms) must be used to prevent personnel from falling.

WARNING SIGN Attached to the steel bracket side at the open-air crane top platform, and at the crane work platforms inside the crane house.

PM40 7119-E00 HIGH VOLTAGE INSIDE - DO NOT OPEN BEFORE MAIN SWITCH (Q1) IS SWITCHED OFF! AUTHORIZED PERSONNEL ONLY

High voltage equipment, couplings and boxes are covered and do not expose risk unless co-vers or hoses are removed. Access is restricted to qualifi ed and authorized personnel only.

DANGER SIGN Attached to electrical equipment e. g. electric main motor.

PM40 7122-E00 RISK OF BODILY INJURY - SUSPENDED LOAD - WATCH OUT! The crane operator must ensure that the suspended load does not expose personnel below to

risks of falling material.

The crane operator must stop operation and alert personnel. The operators alarm bell in the crane operators cabin is preferably used.

DANGER SIGN Applied on the wall side of the crane operators cabin.

PM40 7123-E00 RISK OF GETTING CAUGHT BETWEEN WIRE AND WIRE SHEAVES - WATCH OUT! This sign warns of the risk of moving wires that may catch and jam personnel.

The authorized visitor must be aware of the risk and be cautious to avoid being seriously hurt.

WARNING SIGN This sign is attached to the steel bracket side of the open-air crane top entry.

PM40 7124-E00 RISK OF BODILY INJURY. EMERGENCY OPERATION, AUTHORIZED PERSONNEL ONLY OPERATE WITH UTMOST CARE, SEE INSTRUCTION Emergency operation of luffi ng and slewing, in the event of complete power failure or main pump unit failure, is extremely diffi cult and dangerous.

This operation must be undertaken with great care and only by skilled personnel. Instructions must be observed at all times.

DANGER SIGN Attached to the wall side of the crane operators cabin.

9 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

PM40 7125-E00 DANGER - KEEP OUT OF WORKING AREA! The working area of the crane, over deck as well as over the deck-sides, is dangerous for personnel, equipment or property. Items lifted or articles dropped may cause death, injury or severe damage.

The crane operator must stop operation and alert personnel. The operators alarm bell must also be used for attention.

DANGER SIGN Attached on both sides of the crane jib.

PM40 7129-E00 STARTS AUTOMATICALLY WITHOUT NOTICE AT +25C (+80F) Under normal working conditions, of risk is not exposed to any person near of fans. During

service or upon removal of covers, the risk must be recognized. Such operation is restricted to qualifi ed personnel only.

NOTICE SIGN Attached to cooling fans, at the open-air crane top, and at the inside top roof.

PM40 7130-E00 DANGEROUS OIL PRESSURE. BE CAREFUL! The oil pressure inside oil pressure pipes is 25 - 100 bar. Under normal working conditions, this exposes no risk for personnel because of rigorous pipe

quality control and dimensions and specifi cations applied to the equipment. For specifi c ser-vice work, exchange of parts or equipment, the exposure may be dangerous for unqualifi ed or uninformed personnel.

Instructions for service must be followed and must be restricted to qualifi ed personnel only.

WARNING SIGN Attached to surfaces close to pipes inside the crane house.

PM40 7131-E00 RISK OF GETTING CAUGHT BETWEEN DRUM AND BRACKET - WATCH OUT! This sign warns the visitor about the risk of getting jammed when the drum is rotating. Adequate caution must be exercised.

WARNING SIGN Attached to brackets and walls of work platforms inside the crane.

PM40 7132-E00 HOT OIL AND SURFACES - WATCH OUT! Surfaces of equipment in which there is hot oil can be extremely hot when

the crane is in operation. When service personnel are working on such equip-ment (e.g. checking and setting valves) they must be aware of the danger.

NOTICE SIGN Attached to surfaces inside the crane housing, close to pumps, valves, pipes, and manifold blocks. Also in the foundation, close to oil tank and pipes.

PM40 7134-E00 RISK OF GETTING CAUGHT BETWEEN WIRE AND DRUM. WATCH OUT! When the winch is started and during operation, there is a risk of getting caught and jammed by moving wire. A safe distance from wires and drums must be maintained and adequate caution must be exercised.

WARNING SIGN Attached to the crane wall surfaces close to winches.

10 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

PM40 7135-E00 RISK OF GETTING CAUGHT BETWEEN DRUM AND BRACKET - WATCH OUT! This sign warns the visitor about the risk of getting jammed when the drum is rotating. Adequate caution must be exercised. WARNING SIGN Attached to brackets and walls of work platforms inside the crane.

PM40 7136-E00 RISK OF GETTING CAUGHT BETWEEN WIRES DURING CRANE OPERATION - WATCH OUT!

This sign warns about the risk of moving wires, that may catch and jam personnel. Authorized visitors must be aware of the risk and be very cautious to avoid serious injury.

WARNING SIGN This sign is attached to the steel bracket at the open-air crane top entry.

PM40 7140-E00 HIGH VOLTAGE, SEPARATE FEED, EVEN WHEN MAIN SWITCH (Q1) IS SWITCHED OFF. AUTHORIZED PERSONNEL ONLY.

High voltage equipment, couplings and boxes are covered and do not expose risk unless covers or hoses are removed.

Boxes with this sign are powered even if main switch has shut off other electrical power. Access is restricted to qualifi ed and authorized personnel only.

DANGER SIGN Attached to electric cabinet CT1.

PM40 7142-E00 HIGH VOLTAGE INSIDE. DO NOT OPEN! AUTHORIZED PERSONNEL ONLY This high-voltage equipment is covered and does not expose risk unless cover is removed. The electrical equipment inside cover is powered even if the main switch has shut off other

electrical supply. Access is restricted to qualifi ed and authorized personnel only.

DANGER SIGN Attached to the cover of slipring device in the foundation.

PM40 7143-E00 DO NOT DISCONNECT MPC-CARDS BEFORE MAIN SWITCH Q1 IS SWITCHED OFF IN ELECTRIC CABINET (CT1)

NOTICE SIGN Attached on the door inside the cabinet CT2.

PM40 7147-E00 STARTS AUTOMATICALLY WITHOUT NOTICE Under normal working conditions, of risk is not exposed to any person near of fans. During

service or upon removal of covers, the risk must be recognized. Such operation is restricted to qualifi ed personnel only.

NOTICE SIGN Attached on the electric motor fan protection.

PM40 7148-E00 700V DC INSIDE. VOLTAGE REMAINS FOR 5 MINUTES AFTER ALL POWER IS SWITCHED OFF. AUTHORIZED PERSONNEL ONLY

DANGER SIGN Attached on line units or where there is voltage after all power is switched off.

11 (16)

GENERAL 1.000.6 E rev.: b 2011-12-07

PM40 7150-E00 HIGH VOLTAGE INSIDE EVEN IF BOTH MAIN SWITCHES (Q1) ARE OFF. AUTHORIZED PERSONNEL ONLY

DANGER SIGN Attached on connection box of luffi ng motors M31 and M32. commercially available Kernel Flash 32/ 64 MB RAM -> 256 MB SDRAM Graphic controller Silicon motion, 8 MB RAM Interfaces 2 x CAN 2.0B, ISO 11898 24V,1 Mbit 2 x Ethernet 10/100 Base-T 2 x USB 2.0 RS232 OPTION. 115000 baud, replaces Keyboard & Mouse Via USB Display 10.4 SVGA 800x600 TFT Backlight CCFL ~400 nit Touch screen Resistive Mechanical Enclosure Aluminum Mounting Stand Connectors DIN M12

Power Voltage 10 - 36 VDC Current < 500 mA at 24 VDC (6.5) Environment IP-class IP65 Temperature range -40 C - +65 C (operating) -40 C - +70 C (storage) EMC conformity In accordance with 89/336/EEC: EN 50081-2: 1993 Software Operating system: Windows CE 5.0 Internal control Status LED In front panel Photo diode Automatic backlight control Internal temperature protection against overheating in abnormal ambient conditions.

Dimensions Screen size: 10.4 Depth: 40 mm Height: 217 mm Width: 285 mm

1 (2)

EXTRA EQUIPMENT 7.082.1 E rev.: - 2009-01-15

Installation of Maintenance Platform on Foundation(customer design)

MacGREGOR supplies welded brackets on foundationto enable the assembly of a maintenance platform. Theplatform and its support is to be designed andmanufactured by the customer.

Figures below give the technical limitations for thedesign. The customer has full responsability for theplatform and the support itself.

Fig. 4. Foundation.

Fig. 1. Foundation from above.

Maximum outreach: 1300 mm

Platform(customer'sresponsability)

Fig. 2. Support assembled on foundation.

Fig. 3. Support (customer's responsability).

Maximum length 1300 mm

Maximum load:150 kg*/support

Screws: Minimum UNC 7/8", 8.8 steelTightening torque: 588 Nm

*) Maximum total load includes people and weight ofplatform.

Welded bracket

Customer'sresponsability

2 (2)

EXTRA EQUIPMENT 7.082.1 E rev.: - 2009-01-15

THIS PAGE IS INTENTIONALLY LEFT BLANK

9.5 Electriccomponents

Spare Parts Manual

9.3 Mechanicalequipment

9.4 Hydrauliccomponents

9.7 Extra equipment

9.2 Pump unitOil cooler

9.0 How to orderspare parts

9.1 Machinery

9.6

Cargotec Sweden ABMacGregor CranesSjgatan 4GSE-891 85 RNSKLDSVIK, SwedenTelephone: 46 - 660 - 29 40 00Telefax: 46 - 660 - 139 77www.cargotec.com

Important details when enquiring or ordering spare parts

Please send your inquiry or order to closest MacGregor global service station, see instruction "MacGregor GlobalServices", 6.004.1 E.

To speed up the process we request you to provide us with below information:

State name of company as well as your name

Vessel's name and IMO number (and/or Lloyd's number)

Crane type (see manual or name plate in operator's cabin)

Crane place on the vessel. No. 1 counted from the fore

Crane serial number (see manual or name plate in operator's cabin)

Spare part figure or drawing number. To be found in section 9 in the manual

Part description

Item number from spare part figure or drawing respectively

Part number, if available, from spare part figure or drawing respectively

Quantity required

When you order a wire rope or lifting block, please specify which certificate is needed.

Deadline - when or where in the world do you need the parts?

Delivery details such as: consignee as well as phone and fax numbers

Terms of delivery: by DHL, air freight direct or consignment, by truck or shipping freight

The more you can provide us with above details the faster and more reliable replies and deliveries will be made.

How to Order Spare Parts

Address:Cargotec Sweden ABMacGregor CranesSE-891 85 RNSKLDSVIK, SwedenPhone: 46 - 660 - 29 40 00Telefax: 46 - 660 - 139 77www.macgregor-group.com

SERVICE 6.000 E rev.: e 2010-09-08

1 (2)

Tel: 46 - 660 - 29 40 00Direct: Fax: 46 - 660 - 139 77

Date: ................................................

Spare parts/Service specificationPlease use this form whenever assistance is needed. Service request

Confirmation ofphone call/conv.

From: .. ............................................................. E-mail address: ................................................

.............................................................. Phone no.: ......................................................

.............................................................. Telefax no.: ......................................................

Re: M/V ........................................................ IMO /Lloyd's no.: ..............................................

Crane type: ............................................. Serial no: .........................................................

Crane place: ........................................... Our ref.: ..........................................................

For following spares we would like to: have your quotation

place order, deadline for arrival :................................

Part no. Qty Description Fig./Drwg. Item

1. .......................................... ..... ............................................ .............................. ..............

2. ........................................... ..... ............................................ .............................. ..............

3. ........................................... ..... ............................................ .............................. ..............

4. ........................................... ..... ............................................ .............................. ..............

5. ........................................... ..... ............................................ .............................. ..............

6. See enclosure

Delivery/Agent's address: ............................................................................................................

............................................................................................................

............................................................................................................

...................................................................................................................

Name/ Title/

6.000 E rev.: e 2010-09-08 page 2 (2)

1212912625-1450.212Weight 3.300 kg

2012-01-18 9.1 625-1450.212

HOISTING WINCH

PARTS MANUAL Date Group Fig. Page

1 (2)

Item Qty Article no Description Supplementary data

2012-01-18 9.1 625-1450.212

HOISTING WINCH


2 (2)

000 1 1212912 HOISTING WINCH

1187739625-1450.184 /0Weight 1.490 kg

2010-12-16 9.1 625-1450.184

LUFFING WINCH


1 (2)


2010-12-16 9.1 625-1450.184

LUFFING WINCH


2 (2)

000 1 1187739 LUFFING WINCH

289 5365-801625-2250.022

5

7

3

10

93

410 4

9

7

6

9 800 Nm

800 Nm

800 Nm

2008-05-14 9.1 625-2250.022

WINCH MOUNTING SET


1 (2)


2008-05-14 9.1 625-2250.022

WINCH MOUNTING SET


2 (2)

000 1 289 5365-801 WINCH MOUNTING SET

003 10 489 5009-010 . WASHER

004 10 488 7386-002 . WASHER

005 16 488 7386-001 . WASHER

006 16 488 7386-005 . WASHER

007 2 489 6415-801 . LIMIT SWITCHES BOX, MOUNT. SEE FIG. 625-6248.001

009 26 2121 2037-737 . SCREW M6S 24 x 160 -10.9 spec.

010 10 2126 2039-126 . NUT M6M 24 -10 spec.

1192483625-1440.195

2

277 Nm

1

2010-12-17 9.1 625-1440.195

ASSEMBLY SET


1 (2)


2010-12-17 9.1 625-1440.195

ASSEMBLY SET


2 (2)

000 1 1192483 ASSEMBLY SET

001 8 2121 2030-629 . SCREW M6S 16 x 45 -10.9; DIN 933

002 8 487 2826-002 . WASHER

1192647625-1440.196

2

277 Nm

1

2010-12-17 9.1 625-1440.196

ASSEMBLY SET


1 (2)


2010-12-17 9.1 625-1440.196

ASSEMBLY SET


2 (2)


001 8 2121 2030-630 . SCREW M6S 16 x 50 -10.9

002 8 487 2826-002 . WASHER

1192648625-3254.029

3

2

1 dl

275 Nm

1

2010-09-22 9.1 625-3254.029

ASSEMBLY SET


1 (2)


2010-09-22 9.1 625-3254.029

ASSEMBLY SET


2 (2)


001 4 2121 2030-628 . SCREW M6S 16 x 40 - 10.9; DIN 933

002 4 487 2826-002 . WASHER

003 1 1263 2078-001 . MOLYKOTE 1000 Solid lubricant paste

875 13004-157625-3256.016 /0Weight 50 kg

1000

0002

7943

9

Disc arrangement,item 321 + 322

Cen

ter l

ine

Motor side

Gear side

Inne

r dis

cs

Out

er d

iscs

321

312

311

322

19

22

2520

10

26 16

1413

15

21

9

30

7

9

15

5

6

3

11

12

80 Nm

46 Nm

46 Nm 4

8

28

27

2010-09-28 9.1 625-3256.016

DRIVE IN, COMPLETE


1 (2)


2010-09-28 9.1 625-3256.016

DRIVE IN, COMPLETE


2 (2)

000 1 875 13004-157 . DRIVE IN, COMPLETE

003 1 875 13027-056 . MOTOR FLANGE

004 12 2121 2532-513 . SCREW MC6S 10x110 -8.8 FZB; DIN 912

005 1 875 13011-002 . BEARING

006 1 875 13012-003 . CIRCLIP

007 1 875 13012-004 . CIRCLIP

008 2 875 13012-019 . CIRCLIP

009 1 875 13007-003 . SHAFT SEALING

010 2 875 13014-037 . SHIM

011 1 875 13003-001 . PRESSURE UNIT

012 1 875 13028-002 . DISC CARRIER

013 2 875 13007-001 . SEALING

014 2 875 13006-002 . PLUG M22

015 2 875 13007-008 . SEALING

016 1 875 13006-004 . PLUG M18

019 1 875 13008-011 . VENTILATION FILTER M10

020 1 875 13010-020 . COUPLING

021 2 875 13005-001 . OIL SIGHT GLASS M22

022 1 875 13008-016 . VENTILATION FILTER M12; 0.2 bar

025 1 875 13023-014 . COVER

026 1 875 13015-053 . O-RING 26 x 3.0

027 18 2121 2532-548 . SCREW MC6S 12 x 80 -8.8 FZB; DIN 912

028 12 2121 2532-501 . SCREW MC6S 10 x 50 -8.8 FZB; DIN 912

030 2 875 13015-046 . O-RING 75,87 x 2,62

311 20 875 13002-001 . SPRING Change all 40 springs at the same time.

312 20 875 13002-002 . SPRING Change all 40 springs at the same time.

321 9 875 13001-001 . MULTIPLE DISC, OUTER Change all 16 discs at the same time.

322 7 875 13001-002 . MULTIPLE DISC, INNER Change all 16 discs at the same time.

391 0246-801625-3254.023

3

5 6

1

2 275 Nm

2007-11-23 9.1 625-3254.023B

SLEWING GEAR ASSEMBLY SET


1 (2)


2007-11-23 9.1 625-3254.023B

SLEWING GEAR ASSEMBLY SET


2 (2)

000 1 391 0246-801 SLEWING GEAR ASSEMBLY SET

001 X . SLEWING GEAR See mechanical specification

002 24 2121 2030-632 . SCREW M6S 16 x 60 -10.9

003 24 487 2311-005 . WASHER

005 1 487 7218-002 . NIPPLE

006 1 2152 2151-178 . SEALING

1189838625-3255.040 /0Weight 225 kg

109 110

3

2010-09-24 9.1 625-3255.040

SLEWING GEAR


1 (2)


2010-09-24 9.1 625-3255.040

SLEWING GEAR


2 (2)

000 1 1189838 SLEWING GEAR MODULE 14

003 1 875 13004-157 . DRIVE IN, COMPLETE SEE FIG. 625-3256.016

109 4 875 13007-001 . SEALING

110 4 875 13006-001 . PLUG, MAGNETIC M22

1219768625-4935.245 /A

1

4 3

2

2012-01-19 9.2 625-4935.245A

BRAKE PUMP UNIT


1 (2)


2012-01-19 9.2 625-4935.245A

BRAKE PUMP UNIT


2 (2)

000 1 1219768 BRAKE PUMP UNIT

001 1 1224554 . LEVEL AND TEMP. SENSOR

002 1 1224683 . OIL FILTER

003 1 1224684 . PRESSURE SWITCH

004 1 1224690 . DIRECTIONAL VALVE

1219977625-6102.580

CT13

CT14

CT10

CT1

CT2

29

12

36

35

35

17

31

18 19 40

23

35

35

109110

14

13

46

45

3

3916

1538

31

2230

7

33

37

2012-01-19 9.3 625-6102.580

CRANE HOUSE ASSEMBLY


1 (4)


2012-01-19 9.3 625-6102.580



2 (4)

000 1 1219977 CRANE HOUSE ASSEMBLY

003 x . SLEWING BEARING MOUNTING SEE SLEWING SPECIFICATION

004 1 289 5365-801 . WINCH MOUNTING SET SEE FIG. 625-2250.022

005 x . HOISTING WINCH ASSEMBLY SEE MECHANICAL SPECIFICATION

006 x . LUFFING WINCH ASSEMBLY SEE MECHANICAL SPECIFICATION

007 x . JIB BEARING MOUNTING SEE MECHANICAL SPECIFICATION

012 1 1189584 . CABIN ASSEMBLY CRANE HOUSE SEE FIG. 625-6540.042

013 1 289 5323-801 . LIMIT SWITCHES BOX SEE FIG. 625-6245.635

014 1 289 5449-801 . LIMIT SWITCHES BOX SEE FIG. 625-6245.643

015 1 1192647 . ASSEMBLY SET SEE FIG. 625-1440.196



018 x . SLEWING GEAR ASSEMBLY SEE HYDRAULIC SPECIFICATION

019 2 391 0246-801 . SLEWING GEAR ASSEMBLY SET SEE FIG. 625-3254.023

022 x . CRANE TOP MOUNTING SEE MECHANICAL SPECIFICATION

023 1 390 7581-801 . PROTECTIVE PLATE MOUNT. SEE FIG. 625-6459.051

029 1 390 3274-801 . COVER MOUNTING SEE FIG. 625-6169.005

031 1 1191997 . ENCODER ASSEMBLY SEE FIG. 624-2180.018

033 x . OIL TANK ASSEMBLY SEE HYDRAULIC SPECIFICATION

035 x . ELECTRICAL CABINET SEE TABLE OF CONTENCE SECTION

036 1 1192902 . VENTILATION FAN ASSEMBLY SEE FIG. 625-6625.027

037 x . VENTILATION FAN SEE TABLE OF CONTENTS SECTION

038 x . ELECTRIC MOTOR SEE TABLE OF CONTENTS SECTION


1219977625-6102.580

CT13

CT14

CT10

CT1

CT2

29

12

36

35

35

17

31

18 19 40

23

35

35

109110

14

13

46

45

3

3916

1538

31

2230

7

33

37

2012-01-19 9.3 625-6102.580



3 (4)


2012-01-19 9.3 625-6102.580



4 (4)


109 1 289 3393-801 . SLACK WIRE DEVICE, MOUNT.

110 1 289 3396-801 .. SLACK WIRE DEVICE SEE FIG. 625-6250.023

490 6432-801625-6122.029

4

1

CRANE

FOUNDATION 5

2011-11-21 9.3 625-6122.029A

SLEWING SPECIFICATION


1 (2)


2011-11-21 9.3 625-6122.029A

SLEWING SPECIFICATION


2 (2)

000 1 490 6432-801 SLEWING SPECIFICATION

001 1 289 5663-801 . SLEWING BEARING 10 x greasing nipples. Ball bearing

004 1 391 0032-801 . SLEWING BEARING MOUNTING SEE FIG. 625-6123.003

005 1 391 0033-801 . SLEWING BEARING YARD MOUNTING SEE FIG. 625-6124.003

391 0032-801625-6123.003

2011-11-18 9.3 625-6123.003

SLEWING BEARING MOUNTING


1 (2)


2011-11-18 9.3 625-6123.003

SLEWING BEARING MOUNTING


2 (2)

000 1 391 0032-801 SLEWING BEARING MOUNTING

002 99 390 9268-010 . STUD M30x265: Special requirements

003 99 2121 2039-130 . NUT M6M 30; Special requirements

391 0033-801625-6124.003

2011-11-18 9.3 625-6124.003

SLEWING BEARING YARD MOUNTING


1 (2)


2011-11-18 9.3 625-6124.003

SLEWING BEARING YARD MOUNTING


2 (2)

000 1 391 0033-801 SLEWING BEARING YARD MOUNTING

001 100 390 9268-011 . STUD M30x300; Special requirements.

002 100 1205600 . WASHER

003 100 2126 2039-130 . NUT M6M 30; Special requirements.

2010-05-24 9.3 625-6169.005A

COVER MOUNTING


1 (2)


2010-05-24 9.3 625-6169.005A

COVER MOUNTING


2 (2)

000 1 390 3274-801 COVER MOUNTING

001 1 390 3282-801 . COVER ASSEMBLY SEE FIG. 625-6169.006

002 4 2121 2034-455 . SCREW M6S 8 x 30 -A4 -80

003 4 2151 2027-164 . WASHER RB 8.4 x 16 -A4

004 4 2126 2634-118 . LOCKING NUT M6M 8 -A4-80

2003-01-30 9.3 625-6169.006

COVER ASSEMBLY


1 (2)


2003-01-30 9.3 625-6169.006

COVER ASSEMBLY


2 (2)

000 1 390 3282-801 COVER ASSEMBLY

001 1 390 3282-001 . COVER

002 1 389 1581-802 . HANDLE

003 1 1856 2160-001 . SEAL STRIP L= 2010

004 2 389 1903-004 . HINGE

005 6 2121 2034-451 . SCREW M6S 8 x 20 -A4-80

006 6 2151 2027-164 . WASHER RB 8.4 x 16 -A4

007 6 2126 2634-118 . NUT M6M 8 -A4-80

2010-04-21 9.3 625-6170.082

JIB BEARING HOUSING


1 (2)

1184754625-6170.082

94

5

45

10

212

3

6

11

11

1

3

122


2010-04-21 9.3 625-6170.082

JIB BEARING HOUSING


2 (2)

000 1 1184754 JIB BEARING HOUSING

001 1 1184753 . BEARING HOUSING

002 2 388 9574-001 . RING

003 2 388 9575-001 . WASHER

004 24 487 2826-002 . WASHER

005 6 489 3362-001 . CLIP

006 1 490 4616-801 . BEARING

009 12 2121 2030-648 . SCREW M6S 16 x 150 -10.9

010 12 2126 2038-124 . NUT M6M 16 -10

011 2 2152 2115-543 . O-RING

012 2 2186 2187-170 . V-RING

2010-07-17 9.3 625-6170.085

JIB BEARING ASSEMBLY


1 (2)

1191812625-6170.085

235 Nm

1

7

75

2

43

6

8

Notice!Shaft must be mounted correctly,grease holes towards jib in 45.See punchmark on shaft.

Punchmarks

45


2010-07-17 9.3 625-6170.085

JIB BEARING ASSEMBLY


2 (2)

000 1 1191812 JIB BEARING ASSEMBLY

001 1 1191825 . JIB BEARING SHAFT

002 1 1184754 . JIB BEARING HOUSING SEE FIG. 625-6170.082

003 12 487 2826-002 . WASHER

004 1 1191826 . PLATE

005 1 490 3578-001 . SPACER

006 12 2121 2030-630 . SCREW M6S 16 x 50 -10.9

007 2 2152 2115-529 . O-RING

008 1 2545 2110-003 . GREASE NIPPLE AM 10 x 1 -A2-50

1195433625-6244.077

1822

10

10

10

10

6

22

918

8

10

10

12

8

9

2011-02-17 9.3 625-6244.077

JIB TOP MOUNTING


1 (2)


2011-02-17 9.3 625-6244.077

JIB TOP MOUNTING


2 (2)

000 1 1195433 JIB TOP MOUNTING

006 1 390 4860-001 . SHAFT

008 2 1185110 . DISTANCE

009 4 489 5334-002 . LOCK WASHER

010 6 490 4086-801 . WIRE SHEAVE

012 1 1185111 . DISTANCE

018 1 2121 2034-628 . SCREW M6S 16 x 40 -A2-70


289 5323-801625-6245.635 /B

1

2

3

4

5

6

22 2726

15

32

31

14

16 17

18 19 20 21

23 24

25

2011-12-07 9.3 625-6245.635B

LIMIT SWITCHES BOX


1 (2)


2011-12-07 9.3 625-6245.635B

LIMIT SWITCHES BOX


2 (2)

000 1 289 5323-801 LIMIT SWITCHES BOX

001 1 875 15017-012 . CAM DISC WITH ARM, COMPLETE 30 - 55






014 6 875 15001-001 . MICRO SWITCH 1 A

015 2 875 15001-002 . THREADED STUD WITH NUTS M3. Cut to right length.

016 1 875 15003-023 . COVER, COMPLETE Incl. screws and sealing.

017 1 875 15003-002 .. SEALING L = 2000 mm

018 4 2121 2034-457 .. SCREW M6S 8 x 35 -A2-70

019 4 2126 2034-118 .. NUT M6M 8 - A2-70

020 4 2151 2027-164 .. WASHER BRB 8.4 x 16 -A2

021 4 2126 2432-118 .. CAP NUT MHM 8 -6 FZB

022 1 875 15012-013 . WORM GEAR, COMPLETE Incl. screws. Ratio 50:1.

023 1 875 15006-008 . SHAFT COUPLING, COMPLETE

024 1 875 15008-005 . KEY 4 x 4 x 16

025 2 875 15002-003 . CABLE GLAND WITH NUT

026 2 875 15009-003 . SCREW T6SS 4 x 6 -A2

027 1 875 15006-013 . SHAFT

031 1 ENCODER Ordered separately.


289 5449-801625-6245.643 /0

1

2

3

4

5

6

7

8

9

10

22 33

15

32

14

1716

21201918

23 24

25 31

2007-12-13 9.3 625-6245.643

LIMIT SWITCHES BOX


1 (2)


2007-12-13 9.3 625-6245.643

LIMIT SWITCHES BOX


2 (2)

000 1 289 5449-801 LIMIT SWITCHES BOX











014 10 875 15001-001 . MICRO SWITCH 1 A

015 2 875 15001-002 . THREADED STUD WITH NUTS M3. Cut to right length.

016 1 875 15003-028 . COVER, COMPLETE Incl. screws and sealing.

017 1 875 15003-002 .. SEALING L = 2000 mm

018 4 2121 2034-457 .. SCREW M6S 8 x 35 -A2-70

019 4 2126 2034-118 .. NUT M6M 8 - A2-70

020 4 2151 2027-164 .. WASHER BRB 8.4 x 16 -A2

021 4 2126 2432-118 .. CAP NUT MHM 8 -6 FZB

022 1 875 15012-005 . WORM GEAR, COMPLETE Incl. screws. Ratio 50:1.

023 1 875 15006-008 . SHAFT COUPLING, COMPLETE

024 1 875 15008-002 . KEY 4 x 4 x 20

025 2 875 15002-002 . CABLE GLAND WITH NUT

031 1 875 15018-001 . PLAIN BEARING



2009-06-15 9.3 625-6248.001B

LIMIT SWITCHES BOX, MOUNT.


1 (2)


2009-06-15 9.3 625-6248.001B

LIMIT SWITCHES BOX, MOUNT.


2 (2)

000 1 489 6415-801 LIMIT SWITCHES BOX, MOUNT.

002 3 2122 2519-378 . SCREW MSK6SS 6 x 40 -A4

003 3 2151 2027-156 . WASHER BRB 6.7 x 14 -A2

004 3 2126 2034-116 . NUT NYLOC - M6M 6 -A4-80

2004-10-13 9.3 625-6250.023

SLACK WIRE DEVICE


1 (2)


2004-10-13 9.3 625-6250.023

SLACK WIRE DEVICE


2 (2)

000 1 289 3396-801 SLACK WIRE DEVICE

001 1 288 2344-801 . SUPPORT

002 1 288 2345-801 . BRACE

003 1 288 2346-801 . BRACE

004 2 388 3290-004 . LIMIT SWITCH PART

005 2 489 5947-001 . SPRING

006 2 489 4601-001 . SCREW

007 2 489 4604-001 . SPACER

008 18 490 4586-001 . ROLLER

009 4 490 4587-001 . WASHER

010 2 490 4591-001 . SCREW

011 20 488 8518-014 . WASHER

012 2 489 6172-001 . SHAFT

013 2 2184 4024-546 . LINK SCREW M12 x 80 FZB

014 2 2121 2032-544 . SCREW M6S 12 x 60 -8.8 FZB

015 8 2121 2532-339 . SCREW MC6S 5 x 40 -8.8 FZB

016 4 2121 2032-331 . SCREW M6S 5 x 20 -8.8 FZB

017 6 2126 2032-122 . NUT M6M 12 -8 FZB

018 6 2126 2636-124 . LOCKING NUT M6M 16 -8 FZB; DIN 982

019 4 2151 2022-185 . WASHER BRB 17 x 30 FZB

020 8 2151 2022-196 . WASHER BRB 23 x 40 FZB

021 4 2114 2014-201 . SPLIT PIN SP 4 x 40 -A4

022 1 5661 4116-512 . LIMIT SWITCH, HOISTING

023 1 5661 4126-001 . LIMIT SWITCH

2006-03-06 9.3 625-6275.004C

CRANE JIB, YARD MOUNTING


1 (2)


2006-03-06 9.3 625-6275.004C

CRANE JIB, YARD MOUNTING


2 (2)

000 1 489 5409-801 CRANE JIB, YARD MOUNTING

001 8 388 7147-009 . SCREW M6S 30 x 210 -10.9 spec.

002 8 490 3816-008 . WASHER

2003-01-29 9.3 625-6404.001

MOUNTING WIRE LOCK JIB TOP


1 (2)


2003-01-29 9.3 625-6404.001

MOUNTING WIRE LOCK JIB TOP


2 (2)

000 1 390 3374-801 MOUNTING WIRE LOCK JIB TOP

001 1 389 3943-001 . SHAFT

002 1 489 4345-003 . LOCKING PLATE

003 2 489 5334-002 . LOCK WASHER 17 SSt

006 2 2121 2034-624 . SCREW M6S 16 x 30 -A4-80

1184729625-8751.005

32

16

7

2011-12-20 9.3 625-6404.003

MOUNT. WIRELOCK JIB TOP


1 (2)


2011-12-20 9.3 625-6404.003

MOUNT. WIRELOCK JIB TOP


2 (2)

000 1 1184729 MOUNT. WIRELOCK JIB TOP

001 1 389 3943-002 . SHAFT

002 1 489 4345-003 . LOCKING PLATE

003 2 489 5334-002 . LOCK WASHER

006 2 2121 2034-624 . SCREW M6S 16 x 30 -A2-70


1223123625-6404.004

1

2

2011-12-20 9.3 625-6404.004

LOAD CELL ASSEMBLY


1 (2)


2011-12-20 9.3 625-6404.004

LOAD CELL ASSEMBLY


2 (2)

000 1 1223123 LOAD CELL ASSEMBLY

001 1 1190251 . LOAD CELL

002 1 1184729 . MOUNT. WIRELOCK JIB TOP SEE FIG. 625-6404.003

1195432625-6408.120

4

3

2011-02-16 9.3 625-6408.120

CRANE JIB MOUNTING


1 (2)


2011-02-16 9.3 625-6408.120

CRANE JIB MOUNTING


2 (2)

000 1 1195432 CRANE JIB MOUNTING

003 1 1195433 . JIB TOP MOUNTING

004 1 390 3374-801 . MOUNTING WIRE LOCK JIB TOP SEE FIG. 625-6404.001

1195405625-6459.074

25 18 15 13

97

219

167

77 7

9

12

1619

25

910

17

20

25

14

1

7

11

1619

25

2011-01-28 9.3 625-6459.074

CRANE TOP MOUNTING


1 (2)


2011-01-28 9.3 625-6459.074

CRANE TOP MOUNTING


2 (2)

000 1 1195405 CRANE TOP MOUNTING

001 1 289 1841-001 . SHAFT

002 1 289 1842-001 . SHAFT

007 6 490 4086-801 . WIRE SHEAVE

009 3 1184786 . SPACER

010 1 1184788 . SPACER

011 1 490 3620-001 . COVER

012 1 490 3621-001 . COVER

013 1 489 5223-001 . SPACER

014 1 489 4345-004 . LOCKING PLATE

015 4 489 5334-001 . LOCK WASHER

016 6 489 5334-002 . LOCK WASHER

017 2 2154 2233-192 . LOCK WASHER

018 5 2121 2034-495 . SCREW M6S 10 x 30 -A2-70

019 6 2121 2034-628 . SCREW M6S 16 x 40 -A2-70

020 2 2121 2034-672 . SCREW M6S 20 x 40 -A2-70

025 7 2545 2110-003 . GREASE NIPPLE A-M 10 x 1 -A2-50

390 7581-801625-6459.051

1

234

2007-01-17 9.3 625-6459.051

PROTECTIVE PLATE MOUNT.


1 (2)


2007-01-17 9.3 625-6459.051

PROTECTIVE PLATE MOUNT.


2 (2)

000 1 390 7581-801 PROTECTIVE PLATE MOUNT.

001 1 390 7582-001 . PROTECTIVE PLATE

002 6 2121 2034-542 . SCREW M6S 12 x 50 -A2 -70

003 6 2151 2054-178 . WASHER TBRSUB 13 x 36 FZB

004 6 2126 2634-122 . NUT M6M 12 -A2 -70

92-02-19 9.3 625-6509A

INCLINOMETER, C


1 (2)


92-02-19 9.3 625-6509A

INCLINOMETER, C


2 (2)

000 1 388 0176-801 INCLINOMETER, C

001 1 488 7233-001 . INCLINOMETER

002 3 2121 2254-378 . SCREW MCS 6 x 40 -5.8 G

003 11 2126 2032-116 . NUT M6M 6 -8 FZB

004 1 488 7511-001 . BRACKET

005 5 2151 2022-153 . WASHER BRB 6.4 x 12 G

006 2 2121 2034-370 . SCREW M6S 6 x 20 -A2-70

007 2 2151 2025-153 . WASHER BRB 6.4 x 12 SSt

1189584625-6540.042

2010-11-15 9.3 625-6540.042

CABIN ASSEMBLY CRANE HOUSE


1 (2)


2010-11-15 9.3 625-6540.042

CABIN ASSEMBLY CRANE HOUSE


2 (2)

000 1 1189584 CABIN ASSEMBLY CRANE HOUSE

001 1 1189585 . CABIN ASSEMBLY SEE FIG. 625-6545.072

002 3 489 5395-801 . BRACKET

003 3 489 5154-003 . SHAFT

004 1 488 9225-001 . WASHER

005 1 1189615 . RUBBER STRIP

007 3 2151 2027-192 . WASHER RB 21 x 37 -A4

008 6 2114 2014-201 . SPLIT PIN SP 4 x 40 A4

010 X 1234 2413-050 . LOCKING FLUID 243

2010-09-27 9.3 625-6545.072

CABIN ASSEMBLY


1 (2)

439

1648

57

42

5

5647

16

5059

35

24 412021

13

1189585625-6545.072


2010-09-27 9.3 625-6545.072

CABIN ASSEMBLY


2 (2)

000 1 1189585 CABIN ASSEMBLY

004 1 289 2251-801 . CAB CUPOLA ASSEMBLY SEE FIG. 625-6560.007

005 1 390 8573-801 . CAB DOOR ASSEMBLY SEE FIG. 625-6546.008

013 1 390 4053-801 . EMERGENCY DOOR ASSY SEE FIG. 625-6546.001

016 2 488 3152-801 . VENTILATOR, C

020 2 490 3825-001 . PLATE

021 12 489 3492-001 . SHIM

024 1 1188780 . RUBBER STRIP

035 39 2121 2034-495 . SCREW M6S 10 x 30 -A4-80

039 12 2121 2550-339 . SCREW MC6S 5 x 40 A4-80

041 11 2121 2550-370 . SCREW MC6S 6 x 20 -A4 -80

042 6 2121 2550-374 . SCREW MC6S 6 x 30 -A4-80

047 18 2126 2634-114 . LOCKING NUT M6M 5 -A4 -80

048 17 2126 2634-116 . LOCKING NUT M6M 6 -A4 -80

050 39 2126 2634-120 . LOCKING NUT NYLOC-M6M 10-A4-80

056 18 2151 2027-146 . WASHER BRB 5.3 x 10 -A4

057 8 2151 2027-156 . WASHER RB 6.7 x 14 -A4

059 39 2151 2027-173 . WASHER RB 10.5 x 20 -A4

2002-06-26 9.3 625-6546.001

EMERGENCY DOOR ASSY


1 (2)


2002-06-26 9.3 625-6546.001

EMERGENCY DOOR ASSY


2 (2)

000 1 390 4053-801 EMERGENCY DOOR ASSY

001 1 390 4054-001 . WINDOW

002 2 389 1581-801 . HANDLE

003 2 489 5392-801 . HINGE

004 6 2121 2636-331 . SCREW MFS 5 x 20 -A4-80

005 6 2126 2634-114 . NUT M6M 5 -A4 -80

006 6 2151 2027-146 . WASHER BRB 5.3 x 10 -A4

007 1 489 2006-801 . EYE BOLT WITH WIRE

008 X 1236 2135-021 . SEALING COMPOUND

2006-10-30 9.3 625-6546.008

CAB DOOR ASSEMBLY


1 (2)


2006-10-30 9.3 625-6546.008

CAB DOOR ASSEMBLY


2 (2)

000 1 390 8573-801 CAB DOOR ASSEMBLY

001 1 289 4337-001 . DOOR

003 1 390 8574-801 . DOOR LOCK

004 1 1856 2141-006 . RUBBER MOULDING L = 5310 mm

2009-06-29 9.3 625-6560.007A

CAB CUPOLA ASSEMBLY


1 (2)


2009-06-29 9.3 625-6560.007A

CAB CUPOLA ASSEMBLY


2 (2)

000 1 289 2251-801 . CAB CUPOLA ASSEMBLY

001 1 189 2327-001 . CAB CUPOLA

002 1 387 6167-803 . SLIDE WINDOW

003 1 388 0223-001 . GLASS

004 1 388 0145-002 . GLASS

005 1 388 0145-003 . GLASS

006 2 388 0145-004 . GLASS

007 1 289 2251-007 . RUBBER MOULDING

008 1 289 2251-008 . LOCKING LIST

009 1 488 7400-001 . HOLDER

010 4 488 7601-001 . HOLDER

012 17 2126 2034-116 . NUT M6M 6 -A4-80

013 15 2121 2844-374 . SCREW MVBF 6 x 30 -A4-80

015 X 1236 2273-001 . SEALING

2005-05-10 9.3 625-6561.001C

WINDSCREEN CLEANER


1 (2)


2005-05-10 9.3 625-6561.001C

WINDSCREEN CLEANER


2 (2)

000 1 387 6227-802 WINDSCREEN CLEANER

010 1 6179 2151-280 . WIPER MOTOR

011 1 387 6227-920 .. MOUNTING SET For shaft 20

012 1 387 6227-916 .. MOUNTING SET For shaft 16

030 1 6179 2153-700 . WIPER BLADE L = 700 mm

090 1 6179 2152-600 . ARM L = 600 mm

101 2 2126 2032-118 . NUT M6M 8 -8 FZB

102 2 2154 2016-164 . SPRING WASHER FBB 8,2 FZB

390 2115-801625-6625.014

2010-10-22 9.3 625-6625.014A

VENTILATION FAN


1 (2)


2010-10-22 9.3 625-6625.014A

VENTILATION FAN


2 (2)

000 1 390 2115-801 VENTILATION FAN

1192902 625-6625.027

543

5432

1

2010-09-30 9.3 625-6625.027

VENTILATION FAN ASSEMBLY


1 (2)


2010-09-30 9.3 625-6625.027

VENTILATION FAN ASSEMBLY


2 (2)

000 1 1192902 VENTILATION FAN ASSEMBLY

001 1 288 0945-801 . TUB FOR FAN

002 8 2121 2032-459 . SCREW M6S 8 x 40 -8.8 FZB

003 20 2126 2636-118 . LOCKING NUT M6M 8 -8 FZB; DIN 982

004 20 2151 2058-165 . WASHER TBRSB 8.4 x 26 FZB

005 X 1236 2296-020 . SEAL STRIP 19 x 2

1205161625-7013.126Weight 1170 kg

Important!When replacing genuine parts, an overload test of the complete unit has to be done. New certificate to be issued. See instruction 6.000.1 E.

12

13

9

7 8

9

11

10

5 6

1 2 3

14

16

2011-12-12 9.3 625-7013.126

LIFTING BLOCK


1 (2)


2011-12-12 9.3 625-7013.126

LIFTING BLOCK


2 (2)

000 1 1205161 LIFTING BLOCK SWL 36 tonnes.

001 1 875 12401-022 . SHEAVE, COMPLETE

002 1 875 12054-004 .. BEARING

003 2 875 12062-003 .. LOCK RING

004 2 875 12009-007 . SPACER

005 1 875 12404-013 . SHAFT, COMPLETE

006 1 2545 2011-025 .. GREASE NIPPLE A-M10 x 1 FZB; DIN 71412

007 1 875 12413-010 . SWIVEL, COMPLETE

008 3 2545 2011-025 .. GREASE NIPPLE A-M10 x 1 FZB; DIN 71412

009 2 875 12073-007 . SHACKLE

010 1 875 12001-027 . HOOK, COMPLETE Incl.safty latch kit.

011 1 875 12064-003 .. SAFETY LATCH KIT Incl. spring, screw, nut.

012 1 1227187 . PROTECTION CAP, COMPLETE Incl. screws

013 6 875 12406-001 . SPACER, COMPLETE Incl. spacer tube, screw, nut.

014 1 875 12409-011 . CABLE LEADER, COMPLETE

016 2 2183 2022-126 . LIFTING EYE BOLT M20 FZV; DIN 580

1204092625-7207.018

1818

181

2 6

2 6

3

2011-03-09 9.4 625-7207.018

VALVE UNIT


1 (2)


2011-03-09 9.4 625-7207.018

VALVE UNIT


2 (2)

000 1 1204092 VALVE UNIT

001 1 187 8727-001 . VALVE BLOCK

002 2 1204093 . DIRECTIONAL VALVE SEE FIG. 625-7322.082

003 1 387 7053-803 . PRESSURE SWITCH, C

006 8 2121 2541-378 . SCREW MC6S 6 x 40 -12.9

018 1 2541 4129-113 . BALL VALVE

1204093625-7322.082

1

2

2011-03-10 9.4 625-7322.082

DIRECTIONAL VALVE


1 (2)


2011-03-10 9.4 625-7322.082

DIRECTIONAL VALVE


2 (2)

000 1 1204093 DIRECTIONAL VALVE

001 1 489 6335-801 . COIL

002 1 489 6334-801 . GASKET SET

87-02-19 9.4 625-7444

PRESSURE SWITCH, C


1 (2)


87-02-19 9.4 625-7444

PRESSURE SWITCH, C


2 (2)

000 1 387 7053-803 PRESSURE SWITCH, C

001 1 2152 2151-204 . SEAL RING TM 130

002 1 488 4933-001 . PLUG

1219345625-7951.007

1

2011-11-23 9.4 625-7951.007

ACCUMULATOR


1 (2)


2011-11-23 9.4 625-7951.007

ACCUMULATOR


2 (2)

000 1 1219345 ACCUMULATOR Preload pressure 20 bar.

001 1 1226037 . REPAIR KIT


1 (2)

When ordering hydraulic hoses, see marking on eachhose

Quality demands hydraulic hoses, see page 2

Article number for hydraulic hoses

2003-06-10 9.4 625-7970G

HYDRAULIC HOSES


2 (2)2003-06-10 9.4 625-7970G

HYDRAULIC HOSES

MacGREGOR CranesQuality and Manufacturing Demands - Hydraulic Hoses

MacGREGOR Cranes are certified holders according to ISO 9001, and therefore thehydraulic hoses with couplings supplied by us must have type approval on all ma-terial.

Standard rubber hose for our 1" high pressure hoses are made for a workingpressure of 380 bar.

The hoses are pressure-proof tested according to the DIN norms.

100% of the high pressure hoses are proof tested and leakage tested at 450 barduring minimum 30 seconds and maximum 60 seconds. This pressure correspondsto 1.3 times the working pressure.

100% of the hoses are marked with MacGREGOR Cranes part numbers, for quickand correct identification.

100% of all high pressure hoses are, furthermore, marked with manufacturing date.

100% of all hoses are carefully cleaned after testing. They are cleaned by means ofcavitation with a mixture of water and an anti-corrosive agent.

The cleanliness after washing is equal to, or better than, class 9 according to NASnorm 1638.

Factors Influencing the Lifetime of Hydraulic HOSES

Pressure - temperature - bending radius - damage caused by outside factors.

Sunlight and artificial light are also harmful to hydraulic hoses.

1219586625-7994.004

2

2

218

2012-01-23 9.4 625-7994.004

TUBING BRAKE


1 (2)


2012-01-23 9.4 625-7994.004

TUBING BRAKE


2 (2)

000 1 1219586 TUBING BRAKE

002 3 1204092 . VALVE UNIT SEE FIG. 625-7207.018

003 1 1219345 . ACCUMULATOR SEE FIG. 625-7951.007

018 4 2152 2151-178 . SEALING

1189978625-8563.069

6

13

3

2

4

1211

15

87

10972 7314

2010-09-27 9.5 625-8563.069

DRIVERS DESK


1 (2)


2010-09-27 9.5 625-8563.069

DRIVERS DESK


2 (2)

000 1 1189978 DRIVERS DESK

002 1 390 8558-001 . DRIVER SEAT

003 1 1189898 . CONTROL PANEL SEE FIG. 625-8597.057

004 1 414 6792-801 . CONTROLLER SEE FIG. 625-8596

006 1 314 3980-801 . SIREN

007 1 5915 4262-002 . ARMATURE 60 W

008 1 5911 4145-060 . LAMP BULB 220 V 60 W E27

009 1 387 6227-802 . WINDSCREEN CLEANER SEE FIG. 625-6561.001

010 1 388 9799-001 . COVER

011 3 5217 4837-240 . SCREW CONNECTION

012 3 5217 4838-240 . BULKHEAD HOUSING

013 1 314 4244-801 . CABIN HEATER

014 1 287 4867-002 . ARM REST

015 1 288 1058-001 . ARM REST

072 1 488 7461-001 . SIGN

073 1 488 6906-001 . SIGN

1212847625-8564.023

5 1

8

2

5

8

53 54

52

421

2011-11-27 9.5 625-8564.023

EL.INST.CRANE HOUSE


1 (2)


2011-11-27 9.5 625-8564.023

EL.INST.CRANE HOUSE


2 (2)

000 0 1212847 EL.INST.CRANE HOUSE

001 2 324 1408-801 . ABSOLUTE SINGLETURN ENCODER

002 2 324 1409-801 . INCREMENTAL ENCODER 5000 SEE FIG. 624-2180.025

004 2 390 9852-801 . MOUNTING ENCODER SEE FIG. 624-2180.015

005 1 390 9851-801 . MOUNTING ENCODER SEE FIG. 624-2180.014

008 2 324 1353-801 . HEATING FAN

052 1 5375 4231-024 . SWITCH

053 4 5912 4102-020 . FLUORESCENT TUBE 18 W

054 2 5915 4315-001 . ARMATURE 2 x 18 W

2010-12-23 9.5 625-8567.045A

EL. INST. JIB LIGHT, CRANE


1 (2)

124 0647-801625-8567.045


2010-12-23 9.5 625-8567.045A

EL. INST. JIB LIGHT, CRANE


2 (2)

000 1 124 0647-801 EL. INST. JIB LIGHT, CRANE

001 1 1684 2126-301 . CABLE MPRX 3 x 1.5 L=7m

002 2 2121 2550-370 . SCREW MC6S 6 x 20 -A2-70

003 2 2126 2634-116 . LOCKING NUT M6LM 6 - A2-70

004 2 2151 2027-156 . WASHER BRB 6.7 x 14 -A2

005 1 2166 2051-823 . CABLE GLAND Pr 22.5

007 1 5388 4121-002 . CONNECTION BOX

124 0648-801625-8567.046

2

25 26

5

14 13 12

2011-10-05 9.5 625-8567.046C

EL. INST. JIB LIGHT (PACKING)


1 (2)


2011-10-05 9.5 625-8567.046C

EL. INST. JIB LIGHT (PACKING)


2 (2)

000 1 124 0648-801 EL. INST. JIB LIGHT (PACKING)

002 2 490 5473-001 . SCREW

005 1 1190048 . CABLE L = 40m

012 2 2126 2634-122 . LOCKING NUT M6LM 12 - A2-70

013 2 2151 2027-178 . WASHER BRB 13 x 24 -A2

014 2 2151 2027-185 . WASHER BRB 17 x 30 -A2

025 1 5911 4529-410 . HALOGEN LAMP 1000W

026 1 5921 2141-101 . FLOOD LIGHT

92-11-03 9.5 625-8595

CONTROLLER, C


1 (2)


92-11-03 9.5 625-8595

CONTROLLER, C


2 (2)

000 1 314 2721-802 CONTROLLER, C

001 1 414 5396-801 . POTENTIOMETER WITH CARD

002 1 414 2081-801 BELLOWS WITH BRACE SPARE PART NO: 662 0034-000

91-11-14 9.5 625-8592C

CONTROLLER, LUFFING/SLEWING


1 (2)


91-11-14 9.5 625-8592C

CONTROLLER, LUFFING/SLEWING


2 (2)

000 1 314 2006-802 CONTROLLER, LUFFING/SLEWING

001 2 414 5396-801 . POTENTIOMETER WITH CARD

002 1 414 2081-801 BELLOWS WITH BRACE SPARE PART NO: 662 0034-000

1997-10-07 9.5 625-8596

CONTROLLER


1 (2)


1997-10-07 9.5 625-8596

CONTROLLER


2 (2)

000 1 414 6792-801 CONTROLLER

001 1 414 7054-001 . COVER

002 1 314 2006-802 . CONTROLLER, LUFFING/SLEWING SEE FIG. 625-8592

003 1 2152 2067-018 . COVER PLATE

004 1 2121 2550-331 . SCREW MC6S 5 x 20 A4-80

005 2 2126 2634-114 . NUT M6M 5 -A4 -80

006 1 2151 2027-146 . WASHER RB 5.3 x 10 -A4

1189898625-8597.057

2010-09-23 9.5 625-8597.057

CONTROL PANEL


1 (4)


2010-09-23 9.5 625-8597.057

CONTROL PANEL


2 (4)

000 1 1189898 CONTROL PANEL

001 1 224 0206-001 . COVER

002 1 314 2721-802 . CONTROLLER, C

006 1 424 0641-801 . SWITCH WITH HANDLE

011 1 424 0643-001 . LENS WITH SYMBOL

012 1 424 0643-004 . LENS WITH SYMBOL

013 1 1190001 . LENS WITH SYMBOL

015 1 424 0643-002 . LENS WITH SYMBOL

016 1 424 0643-006 . LENS WITH SYMBOL

Deck Crain

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