Decanter Centrifuges Products Overview · decanter centrifuge. Polymer tanks for coagulant and...

DecanterCentrifugesProductsOverview

2017– RevisionH

SolidsControl WasteManagement

SystemIntegrationand

ModularConstruction

FluidManagement

andConditioning

Full-ServiceOEMEngineering,Design,Manufacturing,CommissioningandServicing.

AsadivisionoftheElginEquipmentGroup,ElginSeparationSolutionsisabletotackleboththesmallandthebigprojects,regardlessoflocationorwellcomplexity.

ExistingOperationalFootprint/Technicians

InternationalAgentSupportedSalesRegion

OrganizationalFootprintAndKeyCustomers.

CentrifugePortfolio

Elgin’sdecantercentrifugescanbefittedwithahostofVFD,FHVD,MVDcontroloptionsinbothexplosionproofandnon-explosionproofconfigurations.

FineandUltra-FineSolidsRemoval.

ESS-1450HD2 ESS-1655 HD ESS-1850HD

MaximumGForce: 2,100 2,300 1,130

MaximumSpeed: 3,250rpm 3,400rpm 2,100rpm

Capacity: 200gpm(12Lps) 265gpm(17Lps) 265gpm (17Lps)

BowlDiameter: 14’’(356mm) 16’’(406mm) 18’’(475mm)

BowlLength: 50’’(1,270mm) 55’’(1,397mm) 50’’(1,270mm)

GearboxRatio: 52:1or125:1 56:1 80:1

CentrifugePortfolio

Elgin’sdecantercentrifugescanbefittedwithahostofVFD,FHVD,MVDcontroloptionsinbothexplosionproofandnon-explosionproofconfigurations.

FineandUltra-FineSolidsRemoval.

ESS-2460 BD ESS-1967HD2 ESS-2567HD

MaximumGForce: 2,350 2,600 3,200

MaximumSpeed: 2,600rpm 3,100rpm 3,000rpm

Capacity: 450gpm (28.4Lps) 500gpm(31Lps) 650gpm (41Lps)

BowlDiameter: 24’’(610mm) 19’’(470mm) 25’’(635mm)

BowlLength: 60’’(1,524mm) 67’’(1,702mm) 67’’(1,702mm)

GearboxRatio: SA-6980:1orSA-69140:1 80:1 76:1

CentrifugeControlsPortfolioAvailableoptionsaredependentonthecentrifugeandapplication

NEMA7X CastAluminumEnclosure

(MVD)

NEMA4XSSVFDCabinetEnclosurewith

HMI

NEMA4XSSVFDwithHMI AirConditioning

andPurgedAir

NEMA7XCast VFDEnclosure

HydraulicallyDriven(FHVD)

ClassI – DivisionIExplosionProof(ATEXZoneIPanel Available)

Class I– DivisionIINon-ExplosionProof

ClassI – DivisionIExplosionProof

ClassI – DivisionIExplosionProof

ClassI – DivisionIExplosionProof(ATEXZoneIPanel Available)

ManualStop/StartwithFluidClutchSoftStart

FullyVariableFrequencyControlled

FullyVariableFrequencyControlled

MainDrive VariableFrequency Controlled

FullyVariableSpeedControlled

Push-ButtonControls HMITouch-Screen HMITouch-Screen Push-ButtonControls Push-ButtonControls

Dual-SheavePoly-chain

Poly-chainSheave Poly-chainSheave StandardSheave N/A

ESS-1450HD2HighSpeedDecanterCentrifuge

Fittedwitha50HPNEMAPremiumcontinuousdutymaindrivemotor.

Ensures“sweetspot”motordemand.

Ponddepthsetbyfour,adjustable304SS,epicentric

liquid-enddischargeports.easytofieldmanage&durable.

Fourreplaceable“wide-mouth”,Delchome 90™

dischargeportsandplowsforeasyfield

maintenance.

ESS-1450HD2KeyFeaturesOverview

StandardMainDriveBearingThermal-CoupleProtectionInterlockSystem.

StandardDual-SheaveCarbon-FiberPoly-ChainDrive

SystemprovidesfordualspeedswithouttheuseofaVFD.

52:1or125:1GearBox(fordewatering)withanindustry-leading3.2kN

torque.Excellentforheavydrillingfluids.

ESS-1450HD2HydraulicPerformanceCurve– FlowLoopValidated

ESS-1450HD2DesignedforDurabilityandDependability

Allsurfacesfullysand-blastedandpowder-coatedformaximumwearprotectionunder

harshconditions.

SkidandframemadefromASTMA36¼”

tubularandplatesteeltomaximizeequipmentlife.

Redesignedmain-drivepillowblockutilizinghigh-quality,premium

ballbearings.

Stainlesssteelmachinedrotatingassemblyformaximumcorrosion

protection.

HeavydutycastNEMA7Xcontrolpanel.

ESS-1450HD2SafetyInterlocksandEquipmentProtectionSystems

Fluidclutchinstalledtoprotectmotorduring

start-upandwhen“pack-off”conditionsarise;fully

disengagesmotor.

Motoroverloadprotection&centrally

locatedE-Stop.

Maindrivebearingthermal-couplesensorprotection

systemtoshutdowncentrifugewhen

bearingsstarttofail.

Centrifugeframevibrationsensor

protectionsystemtoshutdowncentrifugewithheavyimbalances.

Back-drivehigh-torqueprotectionsystemwillprotectthecentrifugeduring“pack-off”.Interlockedwith

controls.

ESS-1450HD2ErgonomicDesignandImprovedMachineGuards

DNV2.7.1compliantliftingeyes.Additionalliftingpointsinstalledontheskidbasetoprovidefullinstallationflexibility.

Fullcoveragemain-drivebeltguardtoprotect

employees,thesheaves,andthebelt.

Loweredcentrifugecenterofgravityanddirectaccesstomotor,belts,andsheavestoimprovemaintenance.

Stainlesssteeltopcover,bottomcoverandmachineguardstoensuremaximumequipmentlife.

Fullcagemachineguardforthegearboxandtorque-armassembly.

ESS-1655HDHighSpeedDecanterCentrifuge


Fittedwitha60HPNEMA-Premiumcontinuousdutymaindrivemotor.


Ponddepthissetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&

durable.

TheESS-1655HDutilizesfour,large-mouth,hardened

solidsdischargewearinsertstomaximizeequipmentlife.

Standardmaindrivebearingthermal-coupleprotectioninterlocksystem.

Standardcarbon-fiberpoly-chaindrivesystemformaximum

life.Nobeltre-tensioningrequired.

56:1premiumgearboxpoweredbya20HPback-drive.excellentforheavy

drillingfluids.

ESS-1655HD2HydraulicPerformanceCurve


Allsurfacesfullysand-blastedandpowder-

coatedformaximumwearprotectionunderharsh

conditions.

SkidandframemadefromASTMA363/8”


High-speedprecisionball-bearingsinstalledinbothpillowblocksandconveyorbearings.

304stainlesssteelmachinedrotating

assemblyandcoverformaximumcorrosion

protection.

Sectionedplatesontheinsidecoverdirectfluidintodischargevalve.


BackdriveoverloadprotectionautomaticallybuiltintoHMIcontrols.

MaindriveoverloadprotectionautomaticallybuiltintoHMIcontrol

interface.

Front-mountedEmergencyStopand

centrifugecoversensorinterlock.


protectionsystem.

Maindrivebearingthermal-couplesensorprotectionsystem.


DNV2.7.1compliantliftingeyesontheupperedgeofcentrifugeframetosupportunobstructed

lifts.

OSHAcompliantfullcoveragemain-drivebeltguardtoprotect

employees,thesheaves,andthebelt.

Lift-assistspringhingesreduceoperatorstrainwhenopeningthetop

cover.


Fullcagemachineguardforthegearboxandmotorcoupling.

ESS-1850HDLowSpeedDecanterCentrifuge



PonddepthSetbyfour,adjustable304SS,epicentric

liquid-enddischargeports.Easyto

manage&durable.

TheESS-1850HDutilizesa360degree

dischargeportarrangementthatensuressmooth

directeddischargeofthesolids.

ESS-1850HDKeyFeaturesOverview

HeavydutypillowblockwithSKF

bearings.

HighstrengthV-beltforcontinuousmotor

performancetorotatingassembly.

80:1premiumgearboxpoweredbyaindustryleading40HPback-drive.excellentforheavy

drillingfluids.

ESS-2460BDLowSpeedDecanterCentrifuge



PonddepthSetbyfour,adjustable304SS,epicentric

liquid-enddischargeports.Easyto

manage&durable.

TheESS-1850HDutilizesa360degree



ESS-2460BDKeyFeaturesOverview

Heavyduty,precisionmachinedpillowblockwithSKF

bearings.


drillingfluids.

ESS-2460BDHydraulicPerformanceCurve– FlowLoopValidated

ESS-1967HD2HighSpeedDecanterCentrifuge



PonddepthSetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&

durable.

TheESS-1967HD2utilizesa360degree








drillingfluids.

304stainlesssteelmachinedrotating

assemblyandcoverformaximumcorrosion

protection.

Allsurfacesfullysand-blastedandpowder-

coatedformaximumwearprotectionunderharsh

conditions.

SkidandframemadefromASTMA363/8”


Dualmatedhigh-speedprecisionball-bearingsprovidefordoubletheL10lifeandmorestable

bearingoperation.

304stainlesssteelsolids-dischargewear

ring.



BackdriveoverloadprotectionautomaticallybuiltintoHMIcontrol

interface.

MaindriveoverloadprotectionautomaticallybuiltintoHMIcontrol

interface.

Front-mountedEmergencyStopand

centrifugecoversensorinterlock.


protectionsystem.

Maindrivebearingthermal-couplesensorprotectionsystem.


DNV2.7.1compliantliftingeyesontheupperedgeofcentrifugeframetosupport

unobstructedlifts.

OSHAcompliantfullcoveragemain-drive

beltguard.

Lift-assistspringhingesreduceoperatorstrainwhenopeningthetop

cover.


Fullcagemachineguardforthegearboxandmotorcoupling.

ESS-1967HD2AMyriadofAvailableOptions

ElectricalRatings• 460V/60Hz– 3Phase• 415V/50Hz– 3Phase• 380V/50Hz– 3Phase• 600V/60Hz– 3Phase

CentrifugeElectricalStandardsOptions• ClassI– DivisionICentrifuge• ClassI– DivisionIICentrifuge• CE/ATEX/GOSTR/Australian

VFDControlsOptions• ClassI– DivisionIINon-ExplosionProofVFDwithHMI• ClassI– DivisionIExplosionProofPurgeAirVFDwithHMI

CoatingOptions• CustomPaint• CustomBranding• MarineOffshoreCoating

SupportSystems• ProgressiveCavityFeedPump• TelescopingStand• ScrewConveyors• DischargeChutes• IntegratedDewateringSystems

ESS-2567HDHighSpeedDecanterCentrifuge



PonddepthSetbysix,adjustable304SS,epicentric liquid-enddischargeports.Easytomanage&

durable.

TheESS-1967HD2utilizesa360degree








drillingfluids.

VFDHMICentrifugeControlsESS-1967HD2ProprietaryVFDControls

NEMA4XSSVFDCabinetEnclosurewithIntegratedTouch-ScreenHuman/Machine

Interface

NEMA4XSSVFDCabinetEnclosurewithIntegratedTouch-ScreenHMI,NitrogenPurged

CabinetandAirConditioning

Class I– DivisionIINon-ExplosionProof Class I– DivisionIExplosionProof

FullyVariableFrequency ControlledMainDriveandBackDrive

FullyVariableFrequency ControlledMainDriveandBackDrive

HighContrastWeather-ResistantHMITouch-Screen

HighContrastWeather-ResistantHMITouch-Screen

PackagedDewateringSolutions

CentrifugePackages

PackagedDewateringSystemsCentrifugeTechnologyIntegratedwithPolymerInjection

20FootContainerizedDewateringSystemBuiltinsidea20’containerfeaturingtheESS-1450HD2decantercentrifuge.Polymertanksforcoagulantandflocclulant withdedicatedpumpsforinjectioninto

manifoldwithstaticmixers.Nema 4xcontrolpanelwithHMIinterfacecontrolstheentiresystem.Explosionproof

configurationsavailable.

Each XP Polisher system can be integrated with a number of customer-specified customizations.

40FootContainerizedDewateringSystemBuiltinsidea40’containerfeaturingtheESS-1967HD2decantercentrifuge.Polymertanksforcoagulantandflocclulant withdedicatedpumpsforinjectioninto

manifoldwithstaticmixers.Nema 4xcontrolpanelwithHMIinterfacecontrolstheentiresystem.Explosionproof

configurationsavailable.

PackagedDewateringSystemsHighlyEngineered,Full-Integrated,SolidsControlManagementSystems.

Elgincanfullyintegrateanumberofprocessesintoasingle20’or40’standardshippingcontainer.

PackagedChemicalInjectionSystemsHighlyEngineered,Full-Integrated,SolidsControlManagementSystems.

Elgincanfullyintegrateanumberofprocessesintoasingle20’or40’standardshippingcontainer.

XPPolishersMobileCentrifugePackages

HDDCentrifugeIntegrationCentrifugeTechnologyTargetsNearColloidalandUltraFineSolids

IndependentESS-1967HD2XPPolisherMobileCentrifugePackagesBuiltintoa36Ktriple-axelwhenusingasingleESS-

1967HD2centrifugeora56’dual-axelrock-overtrailer,

whenusingtwoESS-1967HD2centrifuges,thesesystemsaredesignedtohandlelargevolumesofdrillingfluids

withoutslowingdowndrillingoperations.

Tango600XPTorXPSIntegratedESS-1448HD2CentrifugeSystemBuildseamlesslyintotheprimarymudsystem,theXPTandXPSPolishing

Systemsprovidemaximizedrillingfluidlife.Fullyintegratedcentrifuge,dilutiontank,PCpump,screwconveyorandcentrate pump.

IndependentESS-1448HD2XPPolisherMobileCentrifugePackage

Utilizinga30Ktriple-axeltrailer,theESS-1448XPPolisherintegrateswith

existingsolidscontrolassets(i.e.Tango400,Tango600,Tango800,etc.).Onboardpowerandchemicalinjection(SelectFloc LP3)systemsareavailablefor100%removalof

suspendedsolids.

Each XP Polisher system can be integrated with a number of customer-specified customizations.

Tango600XPSSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:

Packaged mud reclamation systems are designed to integrate a number of processes into one platform and may include generator packages and trailers.

SecondarySeparation

Performedviahydro-cyclonestoachieveasecondarycutdownto

30microns.

PrimarySeparationPerformedviaashakersystemto

achieveaprimarycutdownto100microns.

FluidTransport,Flow&MixingProvidesfeedto

hydro-cyclonesystem,mixingsystems,and

tankagitation.

TertiaryTreatmentPerformedvia

decantercentrifugetoachieveatertiarycutdownto5microns.

FluidMixing&Containment

Providesdrillingfluidmanagement&mixingthroughtheuseoftanks&agitators.

ESS-1967HD2XPPolishingSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:


On-BoardGeneratorPowerPoweredbya100KW

primeon-boardgeneratorpackage

withremotecontrols.

CentrifugeFeedSystem

Performedviaanon-boardVFDadjustableprogressivecavity

feedpump.

HighVolumeTreatmentUsesourmost

advancedESS-1967HD2centrifugewithvariablespeeddrives.

MaximumControl

IntegratedproprietaryHMItouch-screenVFD

controlsystem.

FluidManagementIntegratedcentratetankandself-priming

centrate pump.

ESS-1967HD2XPPolishingSystemMobileSystemsareDesignedtoProvideaSeriesofIntegratedProcesses:

On-BoardGeneratorPowerPoweredbya300KW

primeon-boardgeneratorpackage

withremotecontrols.

CentrifugeFeedSystem

Performedviadualon-boardself-primingsolids-handlingfeed

pumps.

HighVolumeTreatment

UsesdualKEMTRONEEG-1967HD2centrifugeswithvariabledrives.

FluidManagementIntegratedcentrate

tanksandself-primingcentrate pump.

HighVolumeTreatment

UsesdualESS-1967HD2centrifugeswith

variabledrives.

MaximumControl

IntegratedproprietaryHMItouch-screenVFD

controlsystem.


ClosingtheWBM&OBMLoopIntegratedSolidsControlandWasteManagementProducts.

Elgin’sproductportfolioprovidesa“one-stop”shopforanysolidscontrolmanagementorwastemanagementchallenge.

DrillingRig

RecoveredDrillingFluid

WetCuttingsDischarge

BariteRecoveryCentrifuge

FinesLadenCentrate

ActiveMudSystem

RecoveredBarite


FlowLineShakerSystem

“Dried”WasteCuttings

SolidsControl

Centrifuge

VerticalCuttingsDryer

DryingShakeror

FinesLadenFiltrate


DewateringSystemforWBM

ElginValueDefinitiveValuePropositioninUtilizingElginCentrifuges

Elginmanufacturesitsownsparepartsandconsumablesensuring100%integratedaccountabilityfortheentirecentrifuge.

Full-ScaleEngineeringSupport

Elgin’sdedicatedEngineeringteamevaluatessystem

hydraulics,frictionallosses,predictivereliability,andfailuremodeevaluation

analysis(“FMEA”)foreachcentrifugedesigned.Monthsofproductvalidationtestingisperformedpriortothe

releaseofanyElgincentrifuge.

UnsurpassedDurability

Withmorethan25yearsofexperiencebuilding

centrifugesfortheoilandgasindustry,Elginhas

developedareputationforthemostdurablesystemsinthemarket.Theaverageassetlifeexceeds10yearswithproperpreventative

maintenance.

UnsurpassedExperience

Elginhasshippedmorethan500newlymanufactureddecantercentrifuges,200

remanufacturedcentrifuges,800newlymanufactured

VCD’sandover100remanufacturedVCDs’toover40differentcountries.

Decanter Centrifuges Products Overview · decanter centrifuge. Polymer tanks for coagulant and...

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