Dear Valued CustomerDear Valued Customer

Welcome to G3 Inter PlatingWelcome to G3 Inter Plating

The CompanyThe Company

G3 Inter PlatingG3 Inter Plating

• G3 Inter Plating’s focus is to provide competitive G3 Inter Plating’s focus is to provide competitive solutions for the zinc plating technology based upon our solutions for the zinc plating technology based upon our core strength in Global network technologycore strength in Global network technology

H-Consult, Denmark:H-Consult, Denmark:• “ “ The G3 executive management has extensive The G3 executive management has extensive

business experience from electronic- and mechanical business experience from electronic- and mechanical OEM production covering both production, OEM production covering both production, technology and quality assurance. This provides a technology and quality assurance. This provides a mindset for understanding the customers needs and mindset for understanding the customers needs and demands. demands. Our contribution to the company is to add and Our contribution to the company is to add and supplement the understanding of the demands of supplement the understanding of the demands of international customers, and to focus the company international customers, and to focus the company on the future of technology and quality demands ”on the future of technology and quality demands ”

- “Aiming for the best” - - “Aiming for the best” -

Management MessageManagement Message

Consult

Business &Quality Advice

MissionMission

• To make our customers more To make our customers more competitive by providing leading competitive by providing leading technology solutions and services: technology solutions and services: around the world, around the corner, around the world, around the corner, around the clockaround the clock

• To value people as our vital resourceTo value people as our vital resource

VisionVision

G3 Inter Plating is the preferred G3 Inter Plating is the preferred facilitator for innovative and cost facilitator for innovative and cost efficient interconnection solutions for efficient interconnection solutions for our customers. G3 Inter Plating is an our customers. G3 Inter Plating is an acknowledged technology leader in acknowledged technology leader in selected interconnection technologies.selected interconnection technologies.

Develop Develop manufacturing systemsmanufacturing systems which gives our customers which gives our customers

• Highest QualityHighest Quality• Fastest DeliveryFastest Delivery• Reasonable CostsReasonable Costs• Good ServiceGood Service• Advanced TechnologyAdvanced Technology

StrategiesStrategies

ValueValue

1. Customer Satisfaction1. Customer Satisfaction2. Respect for Individual2. Respect for Individual3. Social Responsibility3. Social Responsibility4. Result Orientation4. Result Orientation

Product OverviewProduct Overview

Zinc Rack SystemZinc Rack System

Zinc Barrel SystemZinc Barrel System

Demanding market input for developmentDemanding market input for development

• Fluctuating demandsFluctuating demands

• Increasingly complex technologyIncreasingly complex technology

• Higher quality demandsHigher quality demands

• More efficiencyMore efficiency

• Shorter production leadtimeShorter production leadtime

Quality is EssentialQuality is Essential

• ISO 9001:2000 certification is one of our quality goals in year

2008

Quality SystemQuality System

•PPAP; PFMEA & Control Plan are documented for every PPAP; PFMEA & Control Plan are documented for every processprocess•APQP methods used for new process, equipments and partsAPQP methods used for new process, equipments and parts•Documentation and validation according to TS16949 Documentation and validation according to TS16949 or EN13485 by request. or EN13485 by request.

•8-D style corrective action system utilized8-D style corrective action system utilized•6 Sigma and Lean Manufacturing methods being implemented6 Sigma and Lean Manufacturing methods being implemented

Quality InitiativeQuality Initiative

Technology at G3 Inter PlatingTechnology at G3 Inter Plating

• Designed for cost effective manufacturingDesigned for cost effective manufacturing• • Easy manufacturing process for Zinc Plating factoryEasy manufacturing process for Zinc Plating factory

Contact Details:Contact Details:

Address:Address: 234/47 Moo 6, Suksawad Rd., Naiklongbangplakod, 234/47 Moo 6, Suksawad Rd., Naiklongbangplakod, Prasamutjadee, Samutprakarn 10290. ThailandPrasamutjadee, Samutprakarn 10290. ThailandTelephone: Telephone: 02-817-8717 02-817-8717 Mobile Phone: Mobile Phone: 081-821-7103, 086-509-2535 081-821-7103, 086-509-2535 Fax: Fax: 02-817-871802-817-8718E-mail: E-mail: ars@g3-inter.com

Hot Line: 089-206-5857Hot Line: 089-206-5857

Visit Us at www.g3-inter.comVisit Us at www.g3-inter.com

This Concludes Our PresentationThis Concludes Our Presentation

G3 Inter Plating wishes to thank you allG3 Inter Plating wishes to thank you all

Additional Technical GuidelineAdditional Technical Guideline

Standards and codingStandards and coding

Used for: corrosion protection of steel parts.Standards: EN 12329, ISO 50961 a.o.Code: zinc blue chromate - Fe/Zn xx c 1 A zinc yellow chromate - Fe/Zn xx c 2 C zinc olive - Fe/Zn xx c 2 D zinc green - Fe/Zn xx c green zinc black - Fe/Zn xx c blackFe = steel (basis material), Zn = zinc (electrolytic zinc), xx = layer thickness c = chromatised:1A= blue / clear, 1B= iridizing / blue, 2C= yellow, 2D= OliveRemark: black is not standard.Example:Fe/Zn 12 c 2C = 12 micron zinc, c=chromat, 2C=yellow

To Be Aware of To Be Aware of

Corrosion protection guideline. (salt spray test)1A (blue/clear) 6 hours2C (yellow ) 72 hours2D (olive) 96 hours

Quality ControlQuality Control

Several quality control methods can be applied :

Layer thickness (Eddi current or magnetic type, X-Ray )

Visual - color, bubbles, scratches, peel offAdhesion. Tape. Or rubbed by rubber / paper.

Process Flow - SimplifiedProcess Flow - Simplified

Degrease and etching baths.RinsingProcess bath with zinc-electrodes. (Electric current

and time is set.)Several Rinsing baths.Dipping in chromate bath to protect oxidation (zinc

can corrode) - passivation.Rinse and dry off

Passivation / chromate:Passivation / chromate:

The Chromate layer is sensitive during the first 24 hours.

Passivation / chromate layer must not be heated more than max. 80 degrees.

Colors can vary and can have differences like "flames” on same part.

Layer ThicknessLayer Thickness

5 microns: little protection - for use in hot / dry conditions

8 microns: normal for indoor use12 microns: for indoor -/out door use in apparatus>25 microns: max. corrosion protection

Measurable ThicknessMeasurable Thickness

Layer thickness is measured on the middle of a part. The customer can point out the critical surfaces ("significant surfaces").

Measurement must be done more than 20 mm from an edge or hole.Every spot that can be touched by a Ø 20 mm ball inside a part can be

measured.The layer thickness inside corners or inside complex details can be very

thin, caused by the nature of electrolytic plating.Complex details might also give rinsing problems, causing discoloration

or remains of salts on the parts.Zinc layer is thicker on edges and on outside corner/edge details.Observe that layer thickness of 25 micron or more will have higher risk

of peeling off / bubbles, and that the edges can have excess layer thickness.

To be aware of after Zinc PlatingTo be aware of after Zinc Plating

The parts should be stored 24 before use.

If parts are to be painted, an etch-primer can be recommended.

Thank you for your attention!Hope to support you.

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