DCT/Precision, LLC
Transcript of DCT/Precision, LLC
DCT/Precision, LLC
Special OD Turning Tools
Engineered Tooling Specialists for Over Fifty Years
Complete Line of ANSI Standard Cartridges
Custom Cost-Effective Solutions Improving Productivity
Wedge Bore®
Innovating Patent Pending
Hole-Making Solutions
Bore & Chamfer Tools
See our website or YouTube for video tutorials
Wedge Bore®
is a well proven cost-effective option to use in place of “High Performance” reamers.
Wedge Bore® is a compact, robust design capable of
adjustments in microns.
Wedge Bore® utilizes multiple indexable carbide inserts
and the results improves logistics of maintenance, productivity, and cost per part.
Introducing
Wedge Bore
Multi-Tooth Boring System
DCT/Precision LLC has developed a new patent pending family of tools.
Wedge Bore® Mechanics
(Speeds/Feeds-example)
Bore Size: 2.162” (54;91mm) Surface Speed: 700 SFPM (213 SMPM)
RPM: 1148 Feed Per Tooth: .005” (0;13mm)
Feed Per Minute: 31.50” (801;6mm)
Wedge Bore®… Patent Pending
1. Tightening screw (# 2) moves wedge (#1) against inclined plane of cartridge (#3).
2. Tighten screw (#4) after adjustment of size is achieved.
Note: Loosen screws (#2 and #4) to reset then, repeat steps above to set for a smaller size.
Dia Range # of Inserts
1.500 - 1.596 3
1.596 - 1.932 4
1.932 - 2.268 5
2.268 - 2.748 6
2.748 - 2.988 7
2.988 - 3.468 8
3.468 - 3.708 9
3.708 - 3.996 10
MTB-201 (.250 IC)
Dia Range # of Inserts
1.750 - 1.800 2
1.800 - 2.150 3
2.150 - 2.600 4
2.600 - 3.000 5
3.000 - 3.500 6
3.500 - 4.000 7
MTB-301 (.375 IC)
More Diameters Available
Designs can allow multiple features to be machined with one tool…
Let your imagination be the guide!
Multiple inserts for
improved productivity!
Wedge TurnTM
Wedge TurnTM
has the same hardware and patent pending design as our Wedge Bore
® System.
These are the most compact micro-adjustable turning tools on the market!
We at DCT/Precision LLC, are proud to introduce our
International Standard Cartridge Program.
We Have 200 Cartridges in our Catalog.
International Standard Cartridge Program. Visit dctprecision.com to view or download our complete cartridge catalog.
Cartridge
Number
Right-Hand
Cartridge
Number
Left-Hand Insert Size
"D"
Min. Bore
"F"
Over Insert
Rad
"L1"
Over Insert
Rad Shim Lock Pin Clamp Clamp Screw
Radial Adj.
Screw
Axial Adj.
Screw Shim Screw Insert Screw
Fig. 1 MCLNR12CA-4 MCLNL12CA-4 432 1.968 0.787 2.165 - NLC-43 CLM-17 XNSC-0515 SASC-0412 EASM-0510F - -
Fig. 2 MCFNR12CA-4 MCFNL12CA-4 432 1.968 0.787 2.165 - NLC-43 CLM-17 XNSC-0515 SASC-0412 EASM-0510F - -
Fig. 3 MTGNR12CA-3 MTGNL12CA-3 322 1.968 0.787 2.165 - NLC-33 CLM-17 XNSC-0515 SASC-0412 EASM-0510F - -
Fig. 4 MTFNR12CA-3 MTFNL12CA-3 322 1.968 0.787 2.165 - NLC-33 CLM-17 XNSC-0515 SASC-0412 EASM-0510F - -
Fig. 5 MSYNR12CA-4 MSYNL12CA-4 432 1.968 0.787 2.165 - NLC-43 CLM-6 XNSC-0515 SASC-0412 EASM-0510F - -
Fig. 6 MSKNR10CA-3 MSKNL10CA-3 322 1.575 0.551 1.968 - NLC-33 CLM-5 XNSC-0515 SASC-0412 EASM-0510F - -
Fig. 7 MSSNR10CA-3 MSSNL10CA-3 322 1.575 0.551 1.732 - NLC-33 CLM-5 XNSC-0515 SASC-0406 EASM-0510F - -
Fig. 8 MSTNR12CA-4 MSTNL12CA-4 432 1.968 0.512 2.165 - NLC-43 CLM-6 XNSC-0515 SASC-0412 EASM-0510F - -
Fig. 9 STTPR10CA-2 STTPL10CA-2 21.51 1.575 0.354 1.631 - - - - SASC-0406 EASM-0510F - PT-542-T
Fig. 10 STSPR10CA-2 STSPL10CA-2 21.51 1.575 0.551 1.732 - - - - SASC-0406 EASM-0510F - PT-542-T
Fig. 11 STFPR10CA-2 STFPL10CA-2 21.51 1.575 0.551 1.968 - - - - SASC-0406 EASM-0510F - PT-542-T
Fig. 1 Fig. 2 Fig. 3 Fig. 4
Fig. 5 Fig. 6 Fig. 7 Fig. 8
Fig. 9 Fig. 10 Fig. 11
Specials
Right and Left
20° Cartridges in
Solutions to your problems! We are an authorized service center for Innovative Tooling Solutions.
We Are Indexable Insert Specialists: If the tool you need does not exist, call or visit us at dctprecision.com
Special Multi-Purpose Chamfer
Cutters
Offset-Entry Front and Back-Facing Tools Piloted Adjustable
Counterboring Tools
Multi-Diameter Finish Bore and Chamfer Tools
OD Turning & Hollow Milling
Chamfer Rings
We design and manufacture special cutting tools for your application. Whether it is a package of tools to process an entire part or one special
tool that fulfills your needs, DCT/Precision can help.
Complete Tooling Packages
Precision Services Journeyman Toolmakers Precision Machining Engine/Toolroom Lathes Vertical Mills Surface Grinding OD/ID Grinding Specialized Gaging & Inspection
Equipment Heat Treatment CAD/CAM SolidWorks 3D Modeling Gibbs CAM 4 & 5-Axis Machining CNC Lathe Laser Etching
We use both the latest in CNC machines and time honored journeyman toolmaking techniques to offer a wide variety of solutions to help your shop.
Phone: (217)475-0141 Fax: (217)475-0246
E-mail: [email protected] Website: dctprecision.com
1260 East North Street Decatur, IL 62521
DCT/Precision, LLC
At DCT/Precision, we provide exceptional precision tooling
combined with unique personal service resulting in timely, valuable
solutions for manufacturing. We are a family-oriented group that respects each other and works
as a team. We proudly strive to be the best at what we do. We have a proven track record of
meeting or exceeding customer’s expectations, but we are committed to continuous improve-
ment.
Mission Statement:
DCT/Precision LLC rev 10.2016a
John Lambrick General Manager
DCT/Precision LLC is based in Decatur, Illinois. It has over 160 years combined experience designing and manufacturing special indexable insert tooling. From customer prints or designs developed by our staff of designers, custom made tools for any application are available.