DCS Thyristor Power Converters for DC Drive Systems · 2021. 2. 17. · NDBU95-NDPA-02 -NDPC-12...

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3ADW000072R0601 DCS600 System description e f

DCS Thyristor Power Convertersfor DC Drive Systems

25 to 5200 A

System DescriptionDCS 600 MultiDrive

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List of contents

II F SYSTEM DESCRIPTION1 DCS 600 MultiDrive - the power converter II F 1-1

2 DCS 600 MultiDrive components overview II F 2-12.1 Environmental conditions .............................................. II F 2-32.2 DCS 600 power converter modules .............................. II F 2-42.3 DCS 600 overload withstand capability ........................ II F 2-72.4 Field Supply .................................................................. II F 2-92.5 Options for power converter modules ......................... II F 2-11

In-/output signals ........................................................ II F 2-11Serial interfacesOperation by the panel .............................................. II F 2-13Panel (control and display panel) .............................. II F 2-14Operation by the PC .................................................. II F 2-15Drive control ............................................................... II F 2-15

2.6 Options ........................................................................ II F 2-17Line reactors for armature (DCS600) andfield (DCF600) supply ................................................ II F 2-17Aspects of fusing for armature circuits and fieldsupplies of DC drives .............................................. ...II F 2-19Semiconductor type F1 fuses and fuse holders forAC and DC power lines ............................................. II F 2-21Fuses F3.x fuses and fuse holders for 2-phasefield supply ................................................................. II F 2-21Transformer T3 for field supply .................................. II F 2-22Commutating reactor ................................................. II F 2-22Auxiliary transformer T2 for electronic system /fan supply ................................................................... II F 2-22Residual current detection ......................................... II F 2-22EMC filters ................................................................. II F 2-23

3 Overview of Software (Vers. 15.xxx) ......... II F 3-13.1 Basic structure of DCS 600 MultiDrive .......................... II F 3-13.2 Control modes ............................................................... II F 3-13.3 Start, Stop and Fault reactions ..................................... II F 3-23.5 Torque control ............................................................... II F 3-43.4 Speed control ................................................................ II F 3-43.5 Torque control ............................................................... II F 3-43.6 HMI (Human Machine Interface) ................................... II F 3-43.7 Torque generation ......................................................... II F 3-53.7 Software diagrams ........................................................ II F 3-6

4 Connection examples ................................. II F 4-1

How the DCS 600 MultiDrive Documentation Sys-tem works

This is to give you an overview how the system ofinformation for DCS 600 MultiDrive converters isbuilt up. The shaded part indicates the volume withinthe total system you are just now working with. Inaddition you see all other available documents for thesame system.

System Description DCA 600 Enclosed

3ADW000121

Volume II F1

Oper. InstructionsDCS(F) 600 3ADW000080

Volume IV F

SW DescriptionDCS(F) 6003ADW000076

Volume V F

Technical Data3ADW000165

Volume III

System Description DCS(F) 6003ADW000072

Volume II F

Installation Man.DCA 600 ... 3ADW000091

Volume VI F1

Service ManualDCS 500/600

3ADW000093

Volume VI A

12-Pulse ManualDCS 600

3ADW000115

Volume II F2

II F 1-1


1 DCS 600 MultiDrive - the power converter

state-of-the-art technology flexible design user-friendly

Unit rangeThe range comprises of 5 sizes, C1, C2, A5, A6 and A7.We can deliver both modules and standard cubicles.

Basic hardware components Thyristor bridge(s) (from size A5 with installed

branch fuses) Temperature monitor for the thyristor bridge(s) Fan Integrated power supply for the electronics Microprocessor board AMC (Application Motor Control) board with DSP

(Digital Signal Processor) for drive control andDDCS link

Additional components integrated in the module Field supply converter

– uncontrolled full wave diode bridge, 6A or– half-controlled diode/thyristor bridge, 16A

Control panel

Moreover, the accessories listed below can be usedto individually customize the drive package in ac-cordance with the application intended External field supply units 12-Pulse parallel configuration 12-Pulse serial/sequential configuration Additional I/O boards (isolated) Interface modules for various communication pro-

tocols EMC filter PC programs

C1 - Module DCA cubicle

ABB’s long years of experience with variable-speed DCdrives, plus use of the latest state-of-the-art technolo-gies, have been combined to create this product. TheDCS 600 MultiDrive contains a complete programwith ratings between 25 A and 5200 A as a powerconverter module (in 12-pulse parallel configurationappr. 10,000 A). It is suitable for all commonly usedthree-phase systems.

All our products are CE approved.

The DC drives factory of ABB Automation Products,Drives Division in Lampertheim has implemented andmaintains a quality management system according toDIN EN ISO 9001 and an environmental manage-ment system according to DIN EN ISO 14001.

DCS 600 MultiDrives are approved according to UL(Underwriters Laboratory).

They also comply with the relevant EMC standards forAustralia and New Zealand and are C-Tick marked.

DCS 600 MultiDrive converter units are suitable forstandard and system drive applications.

Appropriate PC programs ensure that the drives areengineered for user-friendly operator control.

DIN EN ISO 9001

DIN EN ISO 14001

II F 1-2


Design and commissioning toolsDriveWindowPC program for commissioning and maintenance un-der Windows® for:

Parameter settingFault detectionTrendingData loggerFault loggerLocal operation (Drives Panel)

CDP 312 removable control and display panel withplain text display for:

Drive control signalParameter settingFault detectionParameter uploading and downloadingLocal operation

Monitoring functionsSelf-testFault loggerMotor protectionIn the event of:• Speed feedback error• Overtemperature• Overload• Overspeed• Zero speed• Armature overcurrent• Armature ripple• Armature overvoltage• Minimum field current• Field overcurrent• Motor stalledPower converter protection• Overtemperature• Software errors (watchdog function)Incorrect supply protection• Mains overvoltage and undervoltage• Auxiliary undervoltage• Incorrect mains phase sequence (only inform.)

Basic functionsAll units are provided with the same digital controlboards and software. The DCS 600 MultiDrive flexi-bility allows the user to configure functions of the driveeasily, suitable for different applications. Functions ofthe DCS 600 MultiDrive are normally activated byparameters.

The basic software includes the following options:• Processing the speed reference with a speed ramp

generator (S-ramp capability, accel/decel ramp)• Processing the speed feedback• Speed controller• Torque reference processing• Current controller• Field weakening• Automatic/manual field reversal• Autotuning of current controller• Speed monitor• Drive control logic• Remote/local operation• Emergency stop• Electronic circuits are not sensitive to line phase

sequence• Electrical and mechanical brake control• Motor overload supervision• Dual field• Programmable analogue outputs• Field supply• Master follower via fibre optics• 12-pulse link

Controlling and operatingvia I/O's

analogue and digital inputs and outputs

via bus systemse.g.: Profibus, Modbus Plus, AF100 etc.

via HMI (Human Machine Interface)Outputs:

AlarmsFaultsStatus informationParameter settingLocal control of the drive

II F 2-1


2 DCS 600 MultiDrive Components Overview

The DCS 600 MultiDrive power converter range is asystem of components and complete standard cabinets tocontrol DC motors. It consists of individual components,based on the DCS 600 power converter modules. This

chapter provides a brief description of the DCS 600MultiDrive components available for matching the drivewith the conditions on site.

This overview has been designed to help you to familiarize yourselfwith the system; its main components are shown in the diagram above.The system’s heart is the DCS 600 converter module.

Fig. 2/1: DCS 600 MultiDrive Components overview for armature converters

DCS 600 Armature converter

DCF 601 / 602

X1X2

X17

AM

C-D

C

X11

X33

DSP

V260

CH

3

CH

0

CH

2

CO

N 2 µP X1

6

7 3

8 4

X14

72IO

E 1

Mo

nito

rin

gL

ED

bar

NLM

D

Pane

lC

DP

312

L1K1

T2

Q1

F2

F3

M

T

T

83

85

PC +

Driv

eWin

dow

DCF 503A / 504A

POW

1

PIN

1x

PIN

51

IOB

2x

IOB

3

PS53

11PIN

20x

B

T3

F1

K5

K3

≤ 69

0V

≤ 10

00V

-ND

PA-0

2-N

DPC

-12

-NIS

A-0

3 (I

SA

)

FEX

1FE

X 2

M

PIN

41

PIN

41

L3N

DB

U95

(PC

MC

IA)

X12

X13

X37

Mul

tiDriv

eso

cket

ND

PI

A92

T90

DC

S 6.

.-....

-.1-1

5....

. (..

.. -.1

-18.

....)

dcs6_sys_h.dsf

X10 X1

6(2

4V)

X37

X12

X13

X12

X13

X12

X13

X2

X3

X4,5

X6X4

X3X3

X5X2

X1

X2X1

7

X1

U1

V1

W1

C1

D1

X1X1

X1X1

X14

X14

U1

V1

U1

V1

W1

C1

D1

C1

D1

X16

X2

X99

X1

X1

X3

X3X2

CO

N x

- sh

ort d

esig

natio

n of

com

pone

nts

anal

ogue

inpu

t / o

utpu

tal

tern

ativ

e

EMC

filte

r

Eart

h-fa

ult m

onito

r

to th

e PL

Cop

tical

fibr

edi

gita

l inp

ut /

outp

ut

Lege

nd

7.1

- det

aile

d de

scrip

tion

see

chap

ter 7

.1

PLC

-Adv

ant

con

trol

- Mas

ter/

Fol

low

erFi

eld

Bus

Ada

pter

Mod

ule

Nxx

x

to other drives

Rev

D o

r lat

er

12-P

ulse

link

Pow

ersu

pply Three-phase field supply

* co

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see

Tech

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hapt

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*

II F 2-2


The DCF 600 field supply converter range is a system ofcomponents and complete standard cabinets to controlthe field supply of DC motors. It consists of individualcomponents, based on the DCS 600 power convertermodules. The difference to the armature converter is only

the modified power interface board SDCS-PIN-1x (ifused) and the reduced range of current and voltage types(see table 2.2/2). The function for field supply will beselected by software parameters.Note: Armature and field converters use the same firmware.

This overview has been designed to help you to familiarize yourselfwith the system; its main components are shown in the diagram above.The system’s heart is the DCF 600 field supply converter module.

Fig. 2/2: DCS 600 MultiDrive Components overview for field supply converters

DCF 600 Field supply converter

AM

C-D

C

DSP

CH

3

CH

0

CH

2

CO

N 2

µP

Mon

itori

ng

LED

bar

NLM

D

Pane

lC

DP

312

Mul

tiDriv

eso

cket

ND

PI

L1K3

T2

Q1

F2

M

83

85

PC +

Driv

eWin

dow

DCS 600

POW

1

PIN

1x

DCF 506

IOB

2x

IOB

3

F1

K5

≤ 69

0V

≤ 60

0V

M

DC

F 6.

.-....

-.1-1

5....

.

ND

BU

95

-ND

PA-0

2-N

DPC

-12

-NIS

A-0

3 (I

SA

)

(PC

MC

IA)

72IO

E 1

7 3

8 4

CZD-0x

PIN

20x

B

V260

X16

(24V

)X1

X2X1

7

X11

X33

X16

X14

X12

X13X3

7

dcf6_sys_h.dsf

X10

X37

X12

X13

X12

X13

X1 X3

X4,5

X6X4

X3X2

X1

X2X1

7

X1

U1

V1

W1

C1

D1

C1

D1

X11

X12

X16

X4

X99

X3

X3X2

CO

N 2

- sh

ort d

esig

natio

n of

com

pone

nts

anal

ogue

inpu

t / o

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- Mas

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Fol

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Bus

Ada

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Mod

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Nxx

x

to other drives

mod

ified

Rev

D o

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to a

dig

ital i

nput

of D

CF

600

II F 2-3


2.1 Environmental Conditions

System connectionVoltage, 3-phase: 230 to 1000 V acc. to IEC 60038Voltage deviation: ±10% continuous; ±15% short-time *Rated frequency: 50 Hz or 60 HzStatic frequency deviation: 50 Hz ±2 %; 60 Hz ±2 %Dynamic: frequency range: 50 Hz: ±5 Hz; 60 Hz: ± 5 Hz

df/dt: 17 % / s

* = 0.5 to 30 cycles.Please note: Special consideration must be taken for voltage deviationin regenerative mode.

Degree of protectionConverter Module and options(line chokes, fuse holder,field supply unit, etc.): IP 00Enclosed converters: IP 20/21/31/41

Paint finishConverter module: NCS 170 4 Y015REnclosed converter: light grey RAL 7035

Fig. 2.1/1: Effect of the site elevation above sea levelon the converter’s load capacity.

Current reduction to (%)

Fig. 2.1/2: Effect of the ambient temperature on theconverter module load capacity.

Current reduction to (%)

Regulatory ComplianceThe converter module and enclosed converter components are designed for usein industrial environments. In EEA countries, the components fulfil the require-ments of the EU directives, see table below.

North American StandardsIn North America the system components fulfilthe requirements of the table below.

70

80

90

100

110

30 35 40 45 50 55°C50

60

70

80

90

100

1000 2000 3000 4000 5000 m

Environmental limit valuesPermissible cooling air temperature- at converter module air inlet: 0 to +55°C with rated DC current: 0 to +40°C w. different DC curr. acc. Fig. 2.1/2: +30 to +55°C- Options: 0 to +40°CRelative humidity (at 5...+40°C): 5 to 95%, no condensationRelative humidity (at 0...+5°C): 5 to 50%, no condensationChange of the ambient temp.: < 0.5°C / minuteStorage temperature: -40 to +55°CTransport temperature: -40 to +70°CPollution degree (IEC 60664-1, IEC 60439-1): 2

Site elevation:<1000 m above M.S.L.: 100%, without current reduction>1000 m above M.S.L.: with current reduct., see Fig. 2.1/1

Size Sound pressure level LP

Vibration (1 m distance)as module enclosed conv. as module enclosed conv.

C1 59 dBA 57 dBA g, 2...150 HzC2 75 dBA 77 dBA g, 2...150 HzA5 73 dBA 78 dBA g, 2...150 HzA6 75 dBA 73 dBA g, 2...150 HzA7 82 dBA 80 dBA g, 2...150 Hz

0.5 g, 5...55 Hz

1 mm, 2...9 Hz0.3 g, 9...200 Hz

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Standards Rated supply voltage

Converter module Enclosed converter

to 600 V UL 508 C Power Conversion Equipment

CSA C 22.2 No. 14-95 Industrial Control Equipment, Industrial Products

Available for converter modules including field exciter units.

Types with UL mark: • see UL Listing

www.ul.com / certificate no. E196914

• or on request

UL/CSA types: on request

> 600 V to

1000 V

EN / IEC xxxxx see table on the left

Available for converter modules including field exciter units.

EN / IEC types: on request (for details see table on the left)

II F 2-4


2.2 DCS 600 Power Converter Modules

The power converter modules are modular in construc-tion. They are based on the housing, which contains thepower section with the RC snubber circuit. There aredifferent sizes, depending on current and voltage. Allunits are forced cooled.

The power section is controlled by the unit’s electronicsystem, which is identical for the entire product range.Parts of the unit’s electronic system can be installed inthe unit, depending on the particular application in-

volved, e.g. a field supply for the motor, or an interfaceboard to connect the converter to an overriding controlsystem. A control/display panel is available for theoperator. It can be mounted to the power convertermodule or installed in the cabinet's door by means of amounting kit.

Accessories such as external fuses, line reactors and thelike are available, for putting together a complete drivesystem.

Reference variablesThe voltage characteristics are shownin Table 2.2/1. The DC voltage char-acteristics have been calculated usingthe following assumptions:

• UVN

= rated mains voltage, 3-phase• Voltage tolerance ±10 %• Internal voltage drop approx. 1%• If a deviation or a voltage drop has

to be taken into consideration incompliance with IEC and VDEstandards, the output voltage orthe output current must be re-duced by the actual factor accord-ing to table 2.2/1.

Table 2.2/1: DCS 600 max. DC voltages achievable with a specified inputvoltage.

System con- DC voltage Ideal DC Recommended nection voltage (recommended) voltage DCS 500B

UVN Udmax 2-Q Udmax 4-Q without load Voltage classUdi0 y=

230 265 240 310 4380 440 395 510 4400 465 415 540 4415 480 430 560 4440 510 455 590 5460 530 480 620 5480 555 500 640 5500 580 520 670 5525 610 545 700 6575 670 600 770 6600 700 625 810 6660 765 685 890 7690 800 720 930 7790 915 820 1060 8

1000 1160 1040 1350 91190 1380 1235 1590 1

Table 2.2/2: Maximum permitted armature voltage

Max. permitted armature voltage depending on Field exciter type

Application Armature converter SDCS-FEX-1 SDCS-FEX-2A DCF 503A/504A

DCF 501B

DCF 504A

DCF 502B Power always positive (Ua and Ia pos.). Extruder

2-Q Udmax 2-Q Udmax 2-Q -

Power often or always negative. Unwinder, suspended load

2-Q Udmax 4-Q Udmax 4-Q Udmax 4-Q

Power sporadically negative. Printing machine at electrical stop

2-Q - - Udmax 2-Q + change software

parameter Power positive or negative. Test rig

4-Q Udmax 4-Q Udmax 4-Q -

Power positive, sporadically negative.

4-Q Udmax 4-Q Udmax 2-Q + change software

parameter

-

If armature voltages higher than recommended are re-quested, please check carefully, wether your system is stillworking under safe conditions.

II F 2-5


Converter type y → y=4 (400 V) y=5 (500 V) y=6 (600 V) y=7 (690 V)

x=1 → 2-Q IDC [A] IAC [A] P [kW] P [kW] P [kW] P [kW]

x=2 → 4-Q 4Q 2Q 4Q 2Q 4Q 2Q 4Q 2Q 4Q 2Q 4Q 2Q

DCS60x-0025-y1 25 25 20 20 10 12 13 15DCS60x-0050-y1 50 50 41 41 21 23 26 29DCS60x-0050-61 50 50 41 41 31 35DCS60x-0075-y1 75 75 61 61 31 35 39 44DCS60x-0100-y1 100 100 82 82 42 47 52 58DCS60x-0110-61 110 100 90 82 69 70DCS60x-0140-y1 140 125 114 102 58 58 73 73

DCS60x-0200-y1 200 180 163 147 83 84 104 104DCS60x-0250-y1 250 225 204 184 104 105 130 131DCS60x-0270-61 270 245 220 200 169 172DCS60x-0350-y1 350 315 286 257 145 146 182 183DCS60x-0450-y1 450 405 367 330 187 188 234 235 281 284DCS60x-0520-y1 520 470 424 384 216 219 270 273DCS60x-0680-y1 680 610 555 500 282 284 354 354DCS60x-0820-y1 820 740 670 605 340 344 426 429DCS60x-1000-y1 1000 900 820 738 415 418 520 522

DCS60x-0903-y1 900 900 734 734 563 630 648 720DCS60x-1203-y1 1200 1200 979 979 498 558 624 696DCS60x-1503-y1 1500 1500 1224 1224 623 698 780 870 938 1050 1080 1200DCS60x-2003-y1 2000 2000 1632 1632 830 930 1040 1160 1400 1600

DCF60x-0025-y1 25 25 20 20 10 12 13 15DCF60x-0050-y1 50 50 41 41 21 23 26 29DCF60x-0075-y1 75 75 61 61 31 35 39 44DCF60x-0100-y1 100 100 82 82 42 47 52 58DCF60x-0200-y1 200 180 163 147 83 84 104 104DCF60x-0350-y1 350 315 286 257 145 146 182 183DCF60x-0450-y1 450 405 367 330 187 188 234 235DCF60x-0520-y1 520 470 424 384 216 219 270 273

Table 2.2/3: Table of DCS 600 / DCF 600 units - construction types C1, C2, A5

Converter type y → y=4 (400 V) y=5 (500 V) y=6 (600 V) y=7 (690 V) y=8 (790 V) y=9 (1000V) y=1 (1190V)

IDC [A] IAC [A] P [kW] P [kW] P [kW] P [kW] P [kW] P [kW] P [kW] ➀2-Q convertersDCS601-1903-y1 1900 1550 1740DCS601-2053-y1 2050 1673 1190 1430 1640DCS601-2503-y1 2500 2040 1160 1450 1750 2000 2300DCS601-3003-y1 3000 2448 1395 1740 2090 2400 2750

DCS601-2053-y1 2050 1673 2390DCS601-2603-y1 2600 2121 3030 on requestDCS601-3303-y1 3300 2693 1540 1925 2310 2660 3040 3850 on requestDCS601-4003-y1 4000 3264 1870 2330 2800 3220 3690 4670 on requestDCS601-4803-y1 4800 3917 3360 3860 4420DCS601-5203-y1 5200 4243 2430 30304-Q convertersDCS602-1903-y1 1900 1550 1560DCS602-2053-y1 2050 1673 1070 1280 1470DCS602-2503-y1 2500 2040 1040 1300 1560 1800 2060DCS602-3003-y1 3000 2448 1250 1560 1880 2150 2470

DCS602-2053-y1 2050 1673 2390DCS602-2603-y1 2600 2121 3030 on requestDCS602-3303-y1 3300 2693 1375 1720 2060 2370 2720 3440 on requestDCS602-4003-y1 4000 3264 1670 2080 2500 2875 3290 4170 on requestDCS602-4803-y1 4800 3917 3000 3450 3950DCS602-5203-y1 5200 4243 2170 2710

➀ These converters are equipped with additional components. More information on request

Table 2.2/4: Table of DCS 600 units - construction type A6 / A7 Higher currents up to 15,000 A are achieved byparalleling converters - information on request.

II F 2-6


Construction type C2Construction type C1

Converter type ➁ Dimensions Weight Clearances Construct. Power loss Fan Semiconductor H x W x D top/bottom/side type at 500V connection Fuses

[mm] [kg] [mm] PV [kW]

DCS60x-0025-y1 420x273x195 7.1 150x100x5 C1a < 0.2 230 V/1 ph externalDCS60x-0050-y1 420x273x195 7.2 150x100x5 C1a < 0.2 230 V/1 ph externalDCS60x-0050-61 420x273x195 7.6 150x100x5 C1a - 230 V/1 ph externalDCS60x-0075-y1 420x273x195 7.6 150x100x5 C1a < 0.3 230 V/1 ph externalDCS60x-0100-y1 469x273x228 11.5 250x150x5 C1b < 0.5 230 V/1 ph externalDCS60x-0110-61 469x273x228 11.5 250x150x5 C1b - 230 V/1 ph externalDCS60x-0140-y1 469x273x228 11.5 250x150x5 C1b < 0.6 230 V/1 ph external

DCS60x-0200-y1 505x273x361 22.3 250x150x5 C2a < 0.8 230 V/1 ph externalDCS60x-0250-y1 505x273x361 22.3 250x150x5 C2a < 1.0 230 V/1 ph externalDCS60x-0270-61 505x273x361 22.8 250x150x5 C2a - 230 V/1 ph externalDCS60x-0350-y1 505x273x361 22.8 250x150x5 C2a < 1.3 230 V/1 ph externalDCS60x-0450-y1 505x273x361 28.9 250x150x10 C2a < 1.5 230 V/1 ph externalDCS60x-0520-y1 505x273x361 28.9 250x150x10 C2a < 1.8 230 V/1 ph externalDCS60x-0680-y1 652x273x384 42 250x150x10 C2b < 1.6 230 V/1 ph externalDCS60x-0820-y1 652x273x384 42 250x150x10 C2b < 2.0 230 V/1 ph externalDCS60x-1000-y1 652x273x384 42 250x150x10 C2b < 2.5 230 V/1 ph external

DCS60x-0903-y1 1050x510x410 110 300x100x20 A5 - 230 V/1-ph internalDCS60x-1203-y1 1050x510x410 110 300x100x20 A5 < 5.2 230 V/1-ph internalDCS60x-1503-y1 1050x510x410 110 300x100x20 A5 < 5.5 230 V/1-ph internalDCS60x-2003-y1 1050x510x410 110 300x100x20 A5 < 6.6 230 V/1-ph internal

DCS60x-1903-81 1750x460x410 180 ➂ x0x50 A6 - 400...500 V/3-phDCS60x-2053-y1 1750x460x410 180 ➂ x0x50 A6 < 7.9 at y = 4, 5, 8 internalDCS60x-2503-y1 1750x460x410 180 ➂ x0x50 A6 < 9.3 500...690 V/3-phDCS60x-3003-y1 1750x460x410 180 ➂ x0x50 A6 < 11.9 at y = 6, 7

DCS60x-2053-y1L➀ 1750x770x570 315 A7 - 400/690 V/3-phDCS60x-2603-y1L➀ 1750x770x570 315 A7 - 400/690 V/3-ph internalDCS60x-3203-y1L➀ 1750x770x570 315 A7 - 400/690 V/3-phDCS60x-3303-y1L➀ 1750x770x570 315 A7 < 15 400/690 V/3-phDCS60x-4003-y1L➀ 1750x770x570 315 A7 < 16 400/690 V/3-phDCS60x-4803-y1L➀ 1750x770x570 315 A7 - 400/690 V/3-phDCS60x-5203-y1L➀ 1750x770x570 315 A7 < 20 400/690 V/3-ph

➀ Busbar connection on the right side is optionalExample for the type designation: connection left DCS60x-5203-y1L; connection right DCS60x-5203-y1R)

➁ x=1 → 2-Q; x=2 → 4-Q; y=4...9/1 → 400...1000 V/1190 V supply voltage➂ Exhaust air must leave enclosure via air channel

also available as field supply converter DCF60x (for 500 V s. also table 2.2/3). Data are the same as the armature current converter DCS60x

Table 2.2/5: Table of DCS 600 units

Construction type A5 Construction type A6 Construction type A7left busbar connection

to be installedin cubicle

II F 2-7


2.3 DCS 600 Overload Capability

Unit type IDC I IDC II IDC III IDC IV

contin- 100 % 150 % 100 % 150 % 100 % 200 %uous 15 min 60 s 15 min 120 s 15 min 10 s

400 V / 500 V [A] [A] [A] [A]DCS 60x-0025-41/51 25 24 36 23 35 24 48DCS 60x-0050-41/51 50 44 66 42 63 40 80DCS 60x-0075-41/51 75 60 90 56 84 56 112DCS 60x-0100-41/51 100 71 107 69 104 68 136DCS 601-0140-41/51 125 94 141 91 137 90 180DCS 602-0140-41/51 140 106 159 101 152 101 202DCS 601-0200-41/51 180 133 200 132 198 110 220DCS 602-0200-41/51 200 149 224 146 219 124 248DCS 601-0250-41/51 225 158 237 155 233 130 260DCS 602-0250-41/51 250 177 266 173 260 147 294DCS 601-0350-41/51 315 240 360 233 350 210 420DCS 602-0350-41/51 350 267 401 258 387 233 466DCS 601-0450-41/51 405 317 476 306 459 283 566DCS 602-0450-41/51 450 352 528 340 510 315 630DCS 601-0520-41/51 470 359 539 347 521 321 642DCS 602-0520-41/51 520 398 597 385 578 356 712DCS 601-0680-41/51 610 490 735 482 732 454 908DCS 602-0680-41/51 680 544 816 538 807 492 984DCS 601-0820-41/51 740 596 894 578 867 538 1076DCS 602-0820-41/51 820 664 996 648 972 598 1196DCS 601-1000-41/51 900 700 1050 670 1005 620 1240DCS 602-1000-41/51 1000 766 1149 736 1104 675 1350DCS 60x-1203-41/51 1200 888 1332 872 1308 764 1528DCS 60x-1503-41/51 1500 1200 1800 1156 1734 1104 2208DCS 60x-2003-41/51 2000 1479 2219 1421 2132 1361 2722DCS 60x-2053-51 2050 1550 2325 1480 2220 1450 2900DCS 601-2503-41/51 2500 1980 2970 1880 2820 1920 3840DCS 602-2503-41/51 2500 2000 3000 1930 2895 1790 3580DCS 601-3003-41/51 3000 2350 3525 2220 3330 2280 4560DCS 602-3003-41/51 3000 2330 3495 2250 3375 2080 4160DCS 60x-3303-41/51 3300 2416 3624 2300 3450 2277 4554DCS 60x-4003-41/51 4000 2977 4466 2855 4283 2795 5590DCS 60x-5203-41/51 5200 3800 5700 3669 5504 3733 7466600 V / 690 VDCS 60x-0050-61 50 44 66 43 65 40 80DCS 601-0110-61 100 79 119 76 114 75 150DCS 602-0110-61 110 87 130 83 125 82 165DCS 601-0270-61 245 193 290 187 281 169 338DCS 602-0270-61 270 213 320 207 311 187 374DCS 601-0450-61 405 316 474 306 459 282 564DCS 602-0450-61 450 352 528 340 510 313 626DCS 60x-0903-61/71 900 684 1026 670 1005 594 1188DCS 60x-1503-61/71 1500 1200 1800 1104 1656 1104 2208DCS 601-2003-61/71 2000 1479 2219 1421 2132 1361 2722DCS 60x-2053-61/71 2050 1520 2280 1450 2175 1430 2860DCS 601-2503-61/71 2500 1940 2910 1840 2760 1880 3760DCS 602-2503-61/71 2500 1940 2910 1870 2805 1740 3480DCS 601-3003-61/71 3000 2530 3795 2410 3615 2430 4860DCS 602-3003-61/71 3000 2270 3405 2190 3285 2030 4060DCS 60x-3303-61/71 3300 2416 3624 2300 3450 2277 4554DCS 60x-4003-61/71 4000 3036 4554 2900 4350 2950 5900DCV 60x-4803-61/71 4800 3734 5601 3608 5412 3700 7400790 VDCS 60x-1903-81 1900 1500 2250 1430 2145 1400 2800DCS 601-2503-81 2500 1920 2880 1820 2730 1860 3720DCS 602-2503-81 2500 1910 2865 1850 2775 1710 3420DCS 601-3003-81 3000 2500 3750 2400 3600 2400 4800DCS 602-3003-81 3000 2250 3375 2160 3240 2000 4000DCS 60x-3303-81 3300 2655 3983 2540 3810 2485 4970DCS 60x-4003-81 4000 3036 4554 2889 4334 2933 5866DCS 60x-4803-81 4800 3734 5601 3608 5412 3673 73461000 VDCS 60x-2053-91 2050 1577 2366 1500 2250 1471 2942DCS 60x-2603-91 2600 2000 3000 1900 2850 1922 3844DCS 60x-3303-91 3300 2551 3827 2428 3642 2458 4916DCS 60x-4003-91 4000 2975 4463 2878 4317 2918 58361190 V Data on request

x=1 → 2-Q; x=2 → 4-Q

To match a drive system’s components as efficiently as possible to the drivenmachine’s load profile, the armature power converters DCS 600 can be dimensio-ned by means of the load cycle. Load cycles for driven machines have been defi-ned in the IEC 146 or IEEE specifications, for example.The currents for the DC I to DC IV types of load (see diagram on the following page) for the power convertermodules are listed in the table below.

Table 2.3/1:Power converter modulecurrents with correspondingload cycles.The characteristics arebased on an ambient tem-perature of max. 40°C andan elevation of max. 1000 ma.s.l.

II F 2-8


Load Load for Typical applications Load cycle cycle converter

DC I IDC I continuous (IdN) pumps, fans

DC II IDC II for 15 min and extruders, conveyor belts1,5 * IDC II for 60 s

DC III * IDC III for 15 min and extruders, conveyor belts1,5 * IDC III for 120 s

DC IV * IDC IV for 15 min and2 * IDC IV for 10 s

100%

150% 100%

150% 100%

200% 100%

15 min

15 min

15 min

If the driven machine’s load cycle doesnot correspond to one of the exampleslisted, you can determine the necessarypower converter using the DCSize soft-ware program.

This program can be run under Microsoft ® Windows,and enables you to dimension the motor and the powerconverter, taking types of load (load cycle), ambienttemperature, site elevation, etc. into account. Thedesign result will be presented in tables, charts, and canbe printed out as well.

To facilitate the start-up procedure as much as possiblethe converter´s software is structured similar as theinputs made at the program. Because of that many ofthe data can be directly utilized at the converter likehigh current, line voltage and others.

Fig. 2.3/1: Entry screen of DCSize.

Microsoft is a registered trademark. Windows is a designation of the Microsoft Corporation.

Types of load

* Load cycle is not identical with menu item Duty cycle in DCSize !Table 2.3/2: Definition of the load cycles

II F 2-9


2.4 Field Supply

General data

SDCS-FEX-1• Diode bridge.• 6 A rated current.• Internal non adjustable minimum field current

monitor.• Construction and components have been designed

for an insulation voltage of 600 V AC.• Output voltage U

A:

9.0*%100

%100* ⎟⎠⎞

⎜⎝⎛ += TOLUU VA

TOL = tolerance of line voltage in %U

V = Line voltage

• Recommendation:Field voltage ~ 0.9 * U

V

SDCS-FEX-2A• Half controlled thyristor/diode bridge (1-Q)• Microprocessor control, with the electronic system

being supplied by the armature converter.• Construction and components have been designed

for an insulation voltage of 600 V AC.• Fast-response excitation is possible with an appro-

priate voltage reserve; de-excitation takes place byfield time constant.

• Output voltage UA:

9.0*%100

%100* ⎟⎠⎞



V = Line voltage

• Recommendation:Field voltage 0.6 to 0.8 * U

V

All field power converters (except for the SDCS-FEX-1) are controlled by the armature converter via a seriallink with a speed of 62.5 kBaud. The link serves toparameterize, control and diagnose the field powerconverter and thus provides an exact control. Moreo-ver, it enables you to control an internal (SDCS-FEX-2A) and an external (DCF 601/602/503A/504A) ortwo external field supply units (2 x DCF 601/602/503A/504A). The respective software function requiredis available in every DC power converter.

Field converter types

• Currents from 6 to 520 A.• Minimum field current monitor.• Integrated or external field power converter or in a

completely separate cabinet.• 2-phase or 3-phase model.• Fully digital control (except SDCS-FEX-1).

We recommend integrating an autotransformer in thefield power converter's supply to adjust the AC inputvoltage to the field voltage, to reduce the voltage andcurrent ripple of the field.

SDCS-FEX-1

SDCS-FEX-2A

II F 2-10


DCF 503A• Half controlled thyristor/diode bridge (1-Q).• Microprocessor control with the control electronics

being supplied separately (115...230 V/1-ph).• Construction and components have been designed

for an insulation voltage of 690 V AC.• Output voltage U

A:

9.0*%100

%100* ⎟⎠⎞



V = Line voltage

• Recommendation:Field voltage 0.6 to 0.8 * U

V

DCF 504A• Fully controlled antiparallel thyristor bridges (4-Q).• With this unit fast response excitation / de-excita-

tion and field reversal is possible. For fast responseexcitation an appropriate voltage reserve is neces-sary.In steady-state condition, the fully controlled bridgeruns in half controlled mode to keep the voltageripple as low as possible. With a fast changing fieldcurrent, the bridge runs in fully controlled mode.

• Same design as DCF 503A

DCF 600This field power converter is used mainly for armatureconverters with rated currents of 2050 to 5200 A. It isa modified armature circuit converter.• Output voltage U

A respectively U

dmax 2-Q :

see table 2.2/1.• Recommendation:

Field voltage 0.5 to 1.1 * UV

• The three-phase field supply converters DCF 600needs a separate active overvoltage protection unitDCF 506 for protecting the power part against toohigh voltages.The overvoltage protection unit DCF 506 is suitablefor 2-Q converters DCF 601 and for 4-Q convertersDCF 602.

⎫⎬⎭

auxiliary supply (115...230V) if necessary via matching trans-former; external fuse; Dimensions HxWxD: 370x125x342 [mm]

DCF506-140-51,without cover

DCF601/602

Assignment Field supply converter to Overvol-tage protection unit

DCF503A/504A

Unit type Output Supply Installation Remarkscurrent IDC ➀ voltage site

[A] [V]

SDCS-FEX-1-0006 0.02...6 110V -15%...500V/1-ph +10% internal external fuse, 6 A ⇒ IFrated

SDCS-FEX-2A-0016 0.3...16 110V -15%...500V/1-ph +10% internal ext. fuse, reactor; for C1: 0.3 ... 8 A ➀, not to be used for A6/A7 mod.!

DCF 503A-0050 0.3...50 110V -15%...500V/1-ph +10% externalDCF 504A-0050 0.3...50 110V -15%...500V/1-ph +10% external

DCF 60x-xxxx-41/51 see table 200V...500V/3-ph external2.2/2

➀ Current reduction see also 2.1 Environmental conditions Fig.: 2.1/1 and 2.1/2Table 2.4/1: Data field converter units

are based on the hardware of the DCS 600 and additionalhardware components (DCF 506); auxiliary supply (115/230 V)

Field supply converter Overvoltage Protectionfor motor fields

DCF60x-0025-51 ... DCF506-0140-51DCF60x-0140-51

DCF60x-0200-51 ... DCF506-0520-51DCF60x-0520-51

II F 2-11


In-/output signalsaddition to this an extension of I/O´s by SDCS-IOE 1is possible.

Fig. 2.5/1: I/O´s via SDCS-CON-2Analogue I/O´s: standardDigital I/O´s: not isolatedEncoder input: not isolated

Fig. 2.5/2: I/O´s via SDCS-CON-2 and SDCS-IOB-2Analogue I/O´s: standarddigital I/O´s: all isolated by means of

optocoupler/relay; the signalstatus is indicated by LED

Fig. 2.5/3: I/O´s via SDCS-CON-2 and SDCS-IOB-3Analogue I/O´s: more input capacitydigital I/O´s: not isolatedencoder input: isolatedcurrent source for: PT100/PTC element

Fig. 2.5/4: I/O´s via SDCS-IOB-2 and SDCS-IOB-3Analogue I/O´s: more input capacitydigital I/O´s: all isolated by means of

optocoupler/relay; the signalstatus is indicated by LED

current source for: PT100/PTC element

The converter can be connected in 4 different ways toa control unit via analogue/digital links. Only one ofthe four choices can be used at the same time. In

X3: X4: X5: X6: X7:

X2: X1:

X17:

SDCS-CON-2

1 2

X3: X4: X5:

X2: X1:

X17:

SDCS-CON-2

X3: X1:

SDCS-IOB-2

1

4

X1: X2:

SDCS-IOB-3

X6: X7:

X2:

X17:

X1:

3

2

SDCS-CON-2

X2:

SDCS-IOB-3

X2:

X17:

SDCS-CON-2

X1:

SDCS-IOB-2

X1:

X1: X3:

3 4

2.5 Options for DCS 600 MultiDrive converter modules

II F 2-12


Description of I/O signals SDCS-CON-2

Mechanical system integrated in control board

TerminalsScrew type terminals for finely stranded wires up to 2.5 mm2

Functionality1 tacho inputResolution: 12 bit + sign; differential input; common mode range ±20 V3 ranges from 8...30...90...270 VDC with nmax

4 analogue inputsRange -10...0...+10 V, 4...20 mA, 0...20 mAAll as differential inputs; RE = 200 kΩ; time constant of smoothingcapacitor ≤2 msInput 1: Resolution: 12 bit + sign; common mode range ±20 VInputs 2, 3, 4: Resolution: 11 bit + sign; common mode range ±40 VCurrent source for PTC element evaluation via jumper and input 2

2 outputs+10 V, -10 V, IA ≤ 5 mA; sustained short-circuit-proofvoltage supply for reference potentiometer1 analogue outputbipolar current actual - from power section; decoupledIdN = ±3 V; IA≤ 5 mA, short-circuit-proof

2 analogue outputsRange -10...0...+10 V; IA ≤ 5 mAOutput signal and scaling can be selected by means of softwareResolution: 11 bit + sign

1 pulse generator inputVoltage supply for 5 V/12 V/24 V pulse generators (sustained short-circuit-proof)Output current with 5 V: IA ≤ 0.25 A

12 V: IA ≤ 0.2 A24 V: IA ≤ 0.2 A

Input range: 12 V/24 V: asymmetrical and differential5 V: differential

Pulse generator as 13 mA current source: differentialLine termination (impedance 120Ω), if selectedmax. input frequency ≤300 kHz

Description of I/O signals SDCS-IOB-2x & SDCS-IOB-3

Mechanical system always external, outside the module

TerminalsScrew type terminals for finely stranded wires up to 2.5 mm2

Functionality of SDCS-IOB-31 tacho inputResolution: 12 bit + sign; differential input; common mode range ±20 VRange 8 V- with nmax; if higher tacho voltages are in use tacho adaptationboard PS 5311 is needed.4 analogue inputsAll as differential inputs; time constant of smoothing capacitor ≤2 msInput 1: Range -10 V...0...+10 V; -20 mA...0...+20 mA; 4... 20 mAunipolar; RE = 200 kΩ/ 500Ω/ 500Ω; Resolution: 12 bit + sign; commonmode range ±20 VInputs 2+3: Range see input 1, in addition -1 V...0...+1 VRE = 200 kΩ/ 500Ω/ 500Ω/ 20kΩ; Resolution: 11 bit + sign; commonmode range with -1 V...0...+1 V range ±10 V, otherwise ±40 VInput 4: Range see input 1RE = 200 kΩ/ 500Ω/ 500Ω; Resolution: 11 bit + sign; common moderange ±40 VResidual current detection in combination with analogue input 4(sum of phase currents ≠ 0)2 outputs+10 V, -10 V; IA ≤ 5 mA; sustained short-circuit-proofvoltage supply for reference potentiometer1 analogue outputBipolar current actual - from power section; decoupledIdN = ±3 V (at gain = 1); IA≤ 5 mA; UAmax = 10 V; gain can be adjusted bymeans of a potentiometer between 0.5 and 5; short-circuit-proof2 analogue outputsRange -10...0...+10 V; IA ≤ 5 mA; short-circuit-proofOutput signal and scaling can be selected by means of softwareResolution: 11 bit + signCurrent source for PT 100 or PTC elementIA = 5 mA / 1.5 mA1 pulse generator inputVoltage supply, output current, input range: see SDCS-CON-2Inputs electrically isolated from 0 V (housing) by means of optocouplerand voltage source.

Functionality of SDCS-IOB-2x3 different designs available:

SDCS-IOB-21 inputs for 24...48 V DC; RE = 4.7 kΩSDCS-IOB-22 inputs for 115 V AC; RE = 22 kΩSDCS-IOB-23 inputs for 230 V AC; RE = 47 kΩ

TerminalsScrew type terminals up to 4 mm2

8 digital inputsThe functions can be selected by means of software.The signal status is indicated by LED.All isolated by means of optocouplers.Input voltage: IOB-21:0...8 V ⇒ "0 signal", 18...60 V ⇒ "1 sig."

IOB-22:0...20 V ⇒ "0 signal", 60...130 V ⇒ "1 sig."IOB-23:0...40 V ⇒ "0 signal", 90...250 V ⇒ "1 sig."

Filter time constant: 10 ms (channels 1...6); 2 ms (channels 7+8)Auxiliary voltage for digital inputs: +48 V DC; ≤ 50 mA; sustained short-circuit-proof; referenced to the unit housing potential.8 digital outputsThe functions can be selected by means of software.The signal status is indicated by LED.6 of them potential isolated by relay (N.O. contact: AC: ≤250 V/ ≤3 A /DC: ≤24 V/ ≤3 A or ≤115/230 V/ ≤0.3 A), protected by VDR component.2 of them potential isolated by optocoupler, protected by zener diode(open collector) 24 V DC external, IA ≤ 50 mA.

8 digital inputsThe functions can be selected by means of software.Input voltage: 0...8 V ⇒ "0 signal", 16...60 V ⇒ "1 signal"Time constant of smoothing capacitor: 10 msR

E = 15 kΩ

The signal refers to the unit housing potential.Auxiliary voltage for digital inputs: +48 V DC, ≤ 50 mA, sustained short-circuit-proof

7+1 digital outputsThe function can be selected by means of software.7 outputs: relay driver with free-wheeling diode, total current limitation≤ 160 mA; short-circuit-proof.1 relay output - on power board SDCS-POW-1 (N.O. contact:AC: ≤250 V/ ≤3 A / DC: ≤24 V/ ≤3 A or ≤115/230 V/ ≤0.3 A) protectedby VDR component.

II F 2-13


There are various serial interface options available foroperation, commissioning, diagnosis and controlling.For the control and display panel CDP 312 are serialconnections X33:/X34: on the SDCS-CON-2 availa-ble. Three additional serial interfaces are available onthe SDCS-AMC-DC 2 board.These interfaces use plastic or HCS optical fibres.Channel 3 is used for drive/PC interfacing. Channel 0for fieldbus module interfacing or communication tothe overriding control system. Channel 2 is used forMaster-Follower link or for I/O extension. All threeserial interfaces are independent from each other.

Fig. 2.5/5: Options for serial communication

Different SDCS-AMC 2 boards are available to adaptoptical cables, cable length and serial interfaces. Thedifferent SDCS-AMC 2 boards are equipped with 10or 5 Mbaud optical transmitter and receiver devices.A few basic rules must be considered:• Never connect 5 Mbaud and 10 Mbaud devices.• 5 Mbaud can handle only plastic fibre optic.• 10 Mbaud can handle plastic or HCS cable.• The branching unit NDBU 95 extends the maxi-

mum distance.• The maximum distance and suitable configuration

can be found in the manual Configuration Instruc-tions NDBU 85/95; Doc no.: 3ADW000100.

Fig. 2.5/6: LED Monitoring Display

LED Monitoring DisplayIf the MultiDrive door Mounting kit is used it ispossible to insert up to three LED monitoring displaysfor indicating status as run, ready and fault and aselectable parameter indicator (0...150%) per drive.The display is connected to the SDCS-CON-2 board(X33:/X34:) or to the panel socket NDPI through auniversal Modbus link.

RDY

RUN

FLT 0 50 100 1501

Remark:Fieldbus modules Nxxx(CH0) require theSDCS-AMC-DC Classic 2board - all others (FCI,AC80...) require theSDCS-AMC-DC 2 board.

Fig. 2.5/7: Connection of the LED Monitoring Display

Serial interfaces

Operation by panelPanel locationThere are different possibilities for mounting the panel:• On the converter module.• With MultiDrive door mounting kit.

X33:/X34:

SDCS-CON-2

RDY

RUN

FLT 0 50 100 1501

NLMD

SDCS-CON-2 ND

PI

NLMDRDY

RUN

FLT 0 50 100 1501

CDP 312

X33:/X34:

X16:

PC

≤ 3 m

CDP 312

D20

0

CH

3T

xD

RxD

CH

2T

xD

RxD

CH

0T

xD

RxD

D40

0

SD

CS

-AM

C-D

C 2

SD

CS

-AM

C-D

C C

lass

ic 2

AC800M

FCIAC80

Nxxx Nxxx-01xxxxxxxxADAPTER

BUST ERM INAT ION

ON

OFF

RXD

T XD

PE SHF DG D(N) D(P)

X1

X2PE SHF DG D(N) D(P)SH

XM IT

REC

ERRO R

+24V 0V SH

X33:X34:

SDCS-CON-2

Dcs6_com1b.dsf

electricalconnection

optic

al fi

bre

Power supply

Control Operation

- Master-Follower link

to the PLC

Interface

II F 2-14


Panel (control and display panel)The CDP 312 control and display panel communicateswith the power converter via a serial connection inaccordance with the RS 485 standard at a transmissionrate of 9.6 kBaud. It is an option for the converter unit.After completion of commissioning, the panel is notnecessarily required for diagnostic. The basic unit has a7-segment display indicating errors.

Fig. 2.5/8: Function keys and various displays on the removablecontrol and display panel.

ActualSelects the display of feedback values plus the

signal group and the error memory group.

ParametersFor selecting and adjustingall parameters and signals.

FunctionSelects the “functions” operating mode; can be usedto perform special functions such as uploading anddownloading of parameter sets.

Drivefor extensions

Twin arrow keysare used to change the group. In the parameter and

reference presetting modes, you can alter the param-eter value or the reference setting ten times faster by

means of the twin arrow keys than by means of thesingle arrow key.

Arrow keysare used to select parameters within a group. You al-ter the parameter value or the reference setting inthe parameter and reference presetting modes. Inthe feedback signal display mode, you select the lineyou want.

Enteris used in the following modes:Parameter setting: enter new parameter valueActual valuesignal display: enter the current signal selec-

tion modeSignal selection: accept selection and return to

the feedback value signal dis-play mode

Local/Remoteis used to select local (control

panel) or remote control.

ResetFault acknowledge key.

Referenceis used to activate the reference presetting mode.

Startstarts the drive in local mode.

Stopshuts the drive down if you are in local mode.

Onin local mode switches the main contactor on.

Offin local mode switches the main contactor off.

Features• 16 membrane pushbuttons in three function groups• LCD display has four lines with 20 characters each• Language: English• Options for the CDP 312:

– cable, separated from the power converter forutilization; 3 m long

– kit for mounting the panel in the switchgearcubicle door

Status row

Functions to be selected

Display contrastsetting

0 L 0,0 rpm 00UPLOAD <==DOWNLOAD ==>CONTRAST

Groupand nameSubgroupand name

0 L 0,0 rpm 0017 RAMP GENERATOR08 ACCEL 1 20.0 s

Value

0 L 0,0 rpm 00SPEEED ACT 0,0 rpmCONV CUR 0 AU ARM ACT 0 V

ID number of thedriveselected

ControllocationL = local = remote

Main contactorstatus0 = open1 = closed

Speedreferencerpm

Run status1 = Run0 = Stop

Status row

Actual signalname and value

Cursor showsthe row selected

0 L 0,0 rpm 001 LAST FAULTEmergency stop3212:59:35:56

1 = last fault2 = last-but-one fault99 = last fault

Total time afterswitch-on HHHH:MM:SS.ss

Name of Fault or alarm

II F 2-15


Drive controlComponents required:• Plastic optical fibre for distances up to 15 m.• Field bus module Nxxx-xx• FCI (CI810)• AC80 (PM825)• AC800 M

Functionality:Depends on the used module, interface e.g. to:• PROFIBUS with NPBA-12• MODBUS with NMBA-01• AF100 with FCI (CI810)• AC80 (PM825) or• AC800 M• further modules on requestYou will find more detailed information on data ex-change in the specific PLC or fieldbus module docu-mentation.

Operation by PCComponents required:• Plastic optical fibre for distances up to 20 m.• Network up to 200 drives (same as for ACS 600).• HCS optical fibre cable up to 200 m.

See separate manual Configuration InstructionsNDBU 85/95; Doc no.: 3ADW000100.

Functionality:• DriveWindow software package➀ for commission-

ing, diagnosis, maintenance and trouble shooting;structure of connections see Technical Data; Docno.: 3ADW000165.

System requirements/recommendation:• PC (IBM-compatible) with 486 processor or higher

(min. 50 MHz).• 8 MB RAM.• DOS version 5.0 or later.• Windows NT4.0, WIN 2000, WIN XP• VGA monitor.• CD-ROM drive.• PCMCIA slot or PCI/PCMCIA bridge.In addition to the options provided by the CDP 312control and display panel, there are further functionsavailable, and these are described on the following page.

➀ For further information see the specific publications

II F 2-16


Operation by PC (continued)

DriveWindow 2.xxWindowsTM -based, user-friendlyABB's DriveWindow is an advanced, easy-to-use toolfor the commissioning and maintenance of drive sys-tems in different industries. Its host of features andclear, graphical presentation of the operation make it avaluable addition to your system providing informa-tion necessary for troubleshooting, maintenance andservice, as wellas training.

DriveWindow is fully 32 bit and runs in the newerMicrosoft® Windows environments such as WIN NT/ 2000 / XP.

With DriveWindow the user is able to follow the co-operation of twoor more drives simultaneously bycollecting the actual values from the drives onto a singlescreen or printout.

Additionally, the client part of DriveWindow mayreside on one Local Area Network PC, and the serverside on another PC closer to the drives. This enablesplant-wide monitoring to be easily accomplished withtwo PCs.

Powerful and versatile• DriveWindow can access all drives connected to

the high speed fiber optic network see manuals:- Configuration Instructions NDBU-85/95

(3ADW000100).- NDBU-85/95 Branching Units

(3BFE64285513).- DDCS Cabling and Branching

(3AFE63988235).• Signal values can be viewed as graphs from the

drive/drives.• A screenful of signals and parameters from the

drive can be monitored and edited at one time(off-line or on-line).

• View data collected and stored in the drive.• Fault diagnosis; DriveWindow indicates the status

of drives, and also reads fault history data fromthe drive.

• Remote monitoring, plant wide monitoring withtwo PCs.

• Back-up of drive parameters; in fault situationsthe file can be easily reloaded, resulting in timesavings.

• Back-up parameters or software from the driveinto PC files. This version allows the entire con-trol board content to be saved and restored later -even to empty control boards.

DriveWindow is part of the DriveIT folder of theIndustrialIT.

Features• Easy-to-use tool for com-

missioning and mainte-nance.

• Several drives connectedand monitored at the sametime.

• Monitor, edit or save sig-nals and parameters, cleargraphical presentation.

• High speed communica-tion between PC and drive

• Versatile back-up func-tions.

II F 2-17


2.6 Options

Line reactorsfor armature (DCS 60x) and field(DCF 60x) supply

When thyristor power converters operate, the linevoltage is short-circuited during commutation fromone thyristor to the next. This operation causes voltagedips in the mains (point of common coupling). For theconnection of a power converter system to the mains,one of the following configurations can be applied:

With reference to the power converter:

The line reactors listed in table (2.6/1)- have been allocated to the units nominal current- are independent of converter's voltage classifica-

tion; at some converter types the same line chokeis used up to 690 V line voltage

- are based on a duty cycle- can be used for DCS 600 as well as for DCF 600

converters

Configuration AWhen using the power converter, a min-imum of impedance is required to en-sure proper performance of the snubbercircuit. A line reactor can be used to meetthis minimum impedance requirement.The value must therefore not drop be-low 1% uk (relative short circuit voltage).It should not exceed 10% uk, due toconsiderable voltage drops which wouldthen occur.

Configuration BIf special requirements have to be met atthe PCC (standards like EN 61 800-3,DC and AC drives at the same line, etc),different criteria must be applied forselecting a line reactor. These require-ments are often defined as a voltage dipin percent of the nominal supply voltage.The combined impedance of Z

Line and

ZLR

constitute the total series impedanceof the installation. The ratio between the

line impedance and the line reactor impedance deter-mines the voltage dip at the connecting point. In suchcases line chokes with an impedance around 4% areoften used.

Configuration CIf an isolation transformer is used, it ispossible to comply with certain connect-ing conditions per Configuration B with-out using an additional line reactor. Thecondition described in Configuration Awill then likewise be satisfied, since the u

k

is >1 %.

Configuration C1If 2 or more converters should be supplied by onetransformer the final configuration depends on thenumber of drives in use and their power capability.Configuration A or B has to be used which are based oncommutation chokes, if the drive system consists of any

of the converters (C1,C2, A5, A6, A7). Incase only two con-verters type A7 areinvolved no commu-tation chokes are nec-essary because the de-sign of these convert-ers is adapted to thatwiring.

You will find further information in publication:Technical Guide chapter: Line reactors

Line

PCC

uk LR > 1%

Line

PCC

LLine

LLR

Line

PCC

LineConnecting

point

LLR LLR LLR....

II F 2-18


Fig. 1 Fig. 2 Fig. 3

DCS Type Line choke Design Line choke Design400V-690V type for Fig. type for Fig.50/60 Hz configur. A configur. B

DCS60x-0025-41/51 ND01 1 ND401 4DCS60x-0050-41/51 ND02 1 ND402 4DCS60x-0050-61 ND03 1 on request -DCS60x-0075-41/51 ND04 1 ND403 5DCS60x-0100-41/51 ND06 1 ND404 5DCS60x-0110-61 ND05 1 on request -DCS60x-0140-41/51 ND06 1 ND405 5

DCS60x-0200-41/51 ND07 2 ND406 5DCS60x-0250-41/51 ND07 2 ND407 5DCS60x-0270-61 ND08 2 on request -DCS60x-0350-41/51 ND09 2 ND408 5DCS60x-0450-41/51 ND10 2 ND409 5DCS60x-0450-61 ND11 2 on request -DCS60x-0520-41/51 ND10 2 ND410 5DCS60x-0680-41/51 ND12 2 ND411 5DCS601-0820-41/51 ND12 2 ND412 5DCS602-0820-41/51 ND13 3 ND412 5DCS60x-1000-41/51 ND13 3 ND413 5

DCS60x-0903-61/71 ND13 3 on request -DCS60x-1203-41/51 ND14 3 on request -DCS60x-1503-41/51/61/71 ND15 3 on request -DCS60x-2003-41/51 ND16 3 on request -DCS601-2003-61/71 ND16 * 3 on request -

* with forced cooling

Line reactors L1

Table 2.6/1: Line reactors (for more information see publication Technical Data)

Fig. 5Fig. 4

II F 2-19


Aspects of fusing for armature circuits and field supplies of DC drives

Conclusion for the armature supply

Due to cost saving standard fuses are used instead of themore expensive semiconductor fuses at some applica-tions. Under normal and stable operating conditions,this is understandable and comprehensible, as long asfault scenarios can be ruled out.

In the event of a fault , however, the saving may causevery high consequential costs. Exploding power semi-conductors may not only destroy the power converter,but also cause fires.

Adequate protection against short-circuit and earthfault, as laid down in the EN50178 standard, is possi-ble only with appropriate semiconductor fuses.

General

Unit configurationProtection elements such as fuses or overcurrent tripsare used whenever overcurrents cannot entirely beruled out. In some configurations, this will entail thefollowing questions: firstly, at what point should whichprotective element be incorporated? And secondly, inthe event of what faults will the element in questionprovide protection against damage?

Fig. 2.6/1 Arrangement of the switch-off elements in thearmature-circuit converter

Aspects of fusing for the armature-circuit and field supplies of DC drives

M..

.

.

.

3

2

2

For field supplysee Fig. 2.6/2

AC supply: public mains / plant's mains

Cabinet

You will find further information in publication:Technical Guide chapter: Aspects for fusing

Complies with Basic Principles on:1 – Explosion hazard yes2 – Earth fault yes3 – “Hard“ networks yes4 – Spark-quenching gap yes5 – Short-circuit yes6 – 2Q regenerative yes

M M

DCS converter

2-Q non-regen.

Semiconductorfuses

Semiconductorfuses

Semiconductorfuses

4-Q resp.2-Q regenerative

DCS converter

ABB's recommendations

II F 2-20


Conclusion for the field supply

Basically, similar conditions apply for both field supplyand armature-circuit supply. Depending on the powerconverter used (diode bridge, half-controlled bridge,fully controlled 4-quadrant bridge), some of the faultsources may not always be applicable. Due to specialsystem conditions, such as supply via an autotrans-former or an isolating transformer, new protectionconditions may additionally apply.

The following configurations are relatively frequent:

In contrast to the armature-circuit supply, fuses arenever used on the DC side for the field supply, since afuse trip might under certain circumstances lead togreater damage than would the cause tripping the fusein the first place (small, but long-lasting overcurrent;fuse ageing; contact problems; etc.).

Semiconductor fuse F3.1 (super-fast acting) should beused, if conditions similar to those for armature-circuitsupply are to apply, like for example protection of thefield supply unit and the field winding.

2F3.1

ND30 /built-in

Fig 2.6/2 Configuration for field supplies

The F3.2 and F3.3 fuse types serve as line protectorsand cannot protect the field supply unit. Only pureHRC fuses or miniature circuit-breakers may be used.Semiconductor fuses would be destroyed, for example,by the transformer’s starting current inrush.

F3.3

2

2

F3.2

F3.1

F3.1

FF_ASP_b.dsf

ND30 /built-in

Fig 2.6/3 Configurations for field supplies

II F 2-21


Field converter type for field current Transformer≤≤≤≤≤500 V; 50/60 Hz IF type 50/60 Hz

Uprim = ≤≤≤≤≤500 VSDCS-FEX-1 ≤6 A T 3.01SDCS-FEX-2A ≤12 A T 3.02SDCS-FEX-2A ≤16 A T 3.03DCF503A/4A-0050 ≤30 A T 3.04DCF503A/4A-0050 ≤50 A T 3.05

Uprim = ≤≤≤≤≤600 VSDCS-FEX-1 ≤6 A T 3.11SDCS-FEX-2A ≤12 A T 3.12SDCS-FEX-2A ≤16 A T 3.13

Uprim = ≤≤≤≤≤690 VDCF503A/4A-0050 ≤30 A T 3.14DCF503A/4A-0050 ≤50 A T 3.15

Table 2.6/4: Autotransformer data (details see Technical Data)

Transformer T3 for field supply to match voltage levels

Fig. 2.6/4: T3 autotrans-former

Type of converter Type Fuse holderDCS60x-0025-41/51 170M 1564 OFAX 00 S3LDCS60x-0050-41/51 170M 1566 OFAX 00 S3LDCS60x-0050-61 170M 1566 OFAX 00 S3LDCS60x-0075-41/51 170M 1568 OFAX 00 S3LDCS60x-0100-51 170M 3815 OFAX 1 S3DCS60x-0110-61 170M 3815 OFAX 1 S3DCS60x-0140-41/51 170M 3815 OFAX 1 S3DCS60x-0200-41/51 170M 3816 OFAX 1 S3DCS60x-0250-41/51 170M 3817 OFAX 1 S3DCS60x-0270-61 170M 3819 OFAX 1 S3DCS60x-0350-41/51 170M 5810 OFAX 2 S3DCS60x-0450-41/51/61 170M 6811 OFAX S 3DCS60x-0520-41/51 170M 6811 OFAX S 3DCS60x-0680-41/51 170M 6163 3x 170H 3006DCS60x-0820-41/51 170M 6163 3x 170H 3006DCS60x-1000-41/51 170M 6166 3x 170H 3006

Table 2.6/2: Fuses and fuse holders (details see Technical Data)

Semiconductor type F1 fuses and fuse holders for AC and DC power lines(DCS 601 /DCS 602 - DCF 601/DCF 602)The converter units are subdivided into twogroups:– Unit sizes C1 and C2 with rated currents

up to 1000 A require external fuses.– In unit sizes A5, A6 and A7 with rated

currents of 900 A to 5200 A, the semicon-ductor fuses are installed internally (noadditional external semiconductor fusesare needed).

The table on the right assigns the AC fusetype to the converter type. In case the con-verter should be equipped with DC fusesaccording to the hints use the same type offuse used on the AC side now in the plus andminus line. Blade type fuses are used for allthe converters construction type C1 and C2except the biggest one.

The field supply units’ insulation voltage ishigher than the rated operating voltage (seeChapter Field supplies), thus providing anoption in systems of more than 500 V forsupplying the power section of the converterdirectly from the mains for purposes of arma-ture supply, and using an autotransformer tomatch the field supply to its rated voltage.Moreover, you can use the autotransformerto adjust the field voltage (SDCS-FEX-1diode bridge) or to reduce the voltage ripple.Different types (primary voltages of 400...500V and of 525...690 V) with different ratedcurrents each are available.

Depending on the protection strategydifferent types of fuses are to be used.The fuses are sized according to thenominal current of the field supply de-vice. If the field supply unit is connectedto two phases of the network, two fusesshould be used; in case the unit is con-nected to one phase and neutral only onefuse at the phase can be used. Table 2.6/3 lists the fuses currents with respect totable 2.6/2.The fuses can be sized according to themaximum field current. In this case takethe fuse, which fits to the field currentlevels.

Fuses F3.x and fuse holders for 2-phase field supply

Field conv. Field F3.1 F3.2 F 3.3current

SDCS-FEX-1 IF ≤ 6 A 170M 1558 OFAA 00 H10 10 ASDCS-FEX-2A

SDCS-FEX-2A IF ≤ 12 A 170M 1559 OFAA 00 H16 16 A

SDCS-FEX-2A IF ≤ 16 A 170M 1561 OFAA 00 H25 25 ADCF 503ADCF 504A

DCF 503A IF ≤ 30 A 170M 1564 OFAA 00 H50 50 A

DCF 504A

DCF 503A IF ≤ 50 A 170M 1565 OFAA 00 H63 63 A

DCF 504A

Type of protection Semiconduct. LV HRC type circuit breakerelements type fuse for for 690 V; fuse for 500 V or

fuse holder hold. OFAX 00 690 Vtype OFAX 00

Table 2.6/3: Fuses and fuse holders for 2-phase field supply

II F 2-22


Auxiliary transformer T2 for electronicsystem / fan supply

The converter unit requires various auxiliary voltages,e.g. the unit’s electronics require 115 V/1-ph or 230 V/1-ph, the unit fans require 230 V/1-ph or 400 V/690V/3-ph, according to their size. The T2 auxiliarytransformer is designed to supply the unit’s electronicsystem and all the single-phase fans including the fan ofthe A5 converter.

Input voltage: 380...690 V/1-ph; 50/60 HzOutput voltage: 115/230 V/1-phPower: 1400 VA

Fig. 2.6/5: T2 auxiliary transformer

Residual current detection

This function is provided by the standard software. Ifneeded, the analogue input AI4 has to be activated, acurrent signal of the three phase currents should besupplied to AI4 by a current transformer. If the addi-tion of the three current signal is different from zero, amessage is indicated (for more information, see publi-cation Technical Data).

Commutating reactor

When using the SDCS-FEX-2A field power converter,you should additionally use a commutating reactorbecause of EMC considerations. A commutating reac-tor is not necessary for the SDCS-FEX-1 (diode bridge).With DCF 503A/504A field power converters, it isalready installed.

Converter Reactor≤≤≤≤≤500 V; 50/60 HzSDCS-FEX-2A ND 30

Table 2.6/4: Commutating reactor (for more informationsee publication Technical Data)

II F 2-23


II F 2-24


Fig. 2.6/5: Classification

Not applicable

First environment (residential area with light industry) with restricted distribution

Not applied, since general distribution sales channel excluded

satisfied

satisfied

The paragraphs below describe selection of the electri-cal components in conformity with the EMC Guide-line.

The aim of the EMC Guideline is, as the name implies,to achieve electromagnetic compatibility with otherproducts and systems. The guideline ensures that theemissions from the product concerned are so low thatthey do not impair another product's interferenceimmunity.

In the context of the EMC Guideline, two aspects mustbe borne in mind:• the product's interference immunity

• the product's actual emissionsThe EMC Guideline expects EMC to be taken intoaccount when a product is being developed; however,EMC cannot be designed in, it can only be quantita-tively measured.

Note on EMC conformityThe conformity procedure is the responsibility of boththe power converter's supplier and the manufacturer ofthe machine or system concerned, in proportion totheir share in expanding the electrical equipment in-volved.

EMC filters

You will find further in-formation in publica-tion:Technical Guidechapter: EMC Com-pliant Installation andConfiguration for aPower Drive System

MM

Mains filter

Converter

Line reactor

Supply transformer for a residential area (rating normally ≤ 1,2 MVA)

Earthed public 400-V network with neutral conductor

Medium-voltage network

Earthed neutral

To

oth

er

load

s, e

.g. d

rive

sys

tem

s

An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.

Operation at public low-voltage network

together with other loads of all kinds.

Residential area

To

oth

er

load

s w

hich

hav

e to

be

pro

tect

ed

from

the

syst

em d

istu

rban

ces

caus

ed

by

pow

er c

onv

ert

ers

(HF

inte

rfer

enc

e an

d co

mm

utat

ion

no

tche

s)

Converter

MMMM MM

alte

rnat

ive

alte

rnat

ive

Line reactor + Y-capacitor


Supply transformer for a residential area (rating normally ≤ 1.2 MVA)

Earthed neutral


To

oth

er

load

s, e

.g. d

rive

sys

tem

s

Mains filter

Line reactor

Converter Converter

Mains filter

Line reactor

Converter Converter

An isolating transformer with an earthed screen and earthed iron core renders mains filter and line reactor superfluous.

Operation at public low-voltage network

together with other loads of all kinds.

To

oth

er

load

s, e

.g. d

rive

sys

tem

s

To

oth

er

load

s w

hich

hav

e to

be

pro

tect

ed

from

the

syst

em d

istu

rban

ces

caus

ed

by

pow

er c

onv

ert

ers

(HF

inte

rfer

enc

e an

d co

mm

utat

ion

no

tche

s)


Operation at public low-voltage network together with other loads of all kinds.

Light industry Residential area

II F 2-25


EN 61800-3

EN 61000-6-3

EN 61000-6-4

EN 61000-6-2

EN 61000-6-1

satisfied

satisfied

Second environment (industry) with restricted distribution

on customer's request satisfied

Not applicable

Standards Classification

The following overviewutilises the terminologyand indicates the actionrequired in accordancewith Product Standard

EN 61800-3For the DCS 500B series,the limit values for emit-

For compliance with the protection objectives of theGerman EMC Act (EMVG) in systems and machines,the following EMC standards must be satisfied:

Product Standard EN 61800-3EMC standard for drive systems (PowerDriveSys-tem), interference immunity and emissions in resi-dential areas, enterprise zones with light industryand in industrial facilities.

This standard must be complied with in the EU forsatisfying the EMC requirements for systems and

machines!

For emitted interference, the following apply:EN 61000-6-3 Specialised basic standard for emissions in light industry can

be satisfied with special features (mains filters, screened powercables) in the lower rating range *(EN 50081-1).

EN 61000-6-4 Specialised basic standard for emissions in industry*(EN 50081-2)

For interference immunity, the following apply:EN 61000-6-1 Specialised basic standard for interference immunity in residen-

tial areas *(EN 50082-1)EN 61000-6-2 Specialised basic standard for interference immunity in indus-

try. If this standard is satisfied, then the EN 61000-6-1 standardis automatically satisfied as well *(EN 50082-2).

* The generic standards are given in brackets

The field supply is not depicted inthis overview diagram. For thefield current cables, the samerules apply as for the armature-circuit cables.

ted interference are complied with,provided the action indicated is car-ried out. This action is based on theterm Restricted Distribution used inthe standard (meaning a sales chan-nel in which the products concernedcan be placed in the stream of com-merce only by suppliers, customersor users which individually or jointlypossess technical EMC expertise).

For power converters without addi-tional components, the followingwarning applies:This is a product with restricteddistribution under IEC 61800-3.This product may cause radio inter-ference in residential areas; in thiscase, it may be necessary for theoperator to take appropriate action(see adjacent diagrams).

MMMM

Supply transformer for a residential area (rating normally ≤ 1.2 MVA)

Earthed 400-V network with neutral conductor; 3~ ≤ 400 A

Operation at low-voltage network together with other loads of all kinds, apart from some kinds of sensitive communication equipment.

To

oth

er

load

s, e

.g. d

rive

sys

tem

s

Line reactor + Y-capacitor Line reactor

Converter Converter

Mains filter

Earthed neutral


Industrial zone

alte

rnat

ive

alte

rnat

ive

MMMM

Convertertransformer

Cas

e-re

fere

nced

EM

C a

naly

sis

alte

rnat

ive

Converter transformer with earthed

iron core (and earthed screen where appropriate)

alte

rnat

ive

I > 400 A and/or U > 500 V

Operation with separate power converter transformer. If there are other loads at the same secondary winding, these must be able to cope with the commutation gaps caused by the power converter. In some cases, commutating reactors will be required.

To

oth

er

load

s, e

.g. d

rive

sys

tem

s

Converter Converter

Line reactor


Industrial zone

Legend

Unscreened cable with restriction

Screened cable

II F 2-26


Converter IDC

[A] Const. Filter type for y=4 Filter type for y= 5 Filter type for y=6 or 7type

DCS60x-0025-y1 25A C1a NF3-440-25 NF3-500-25 ---DCS60x-0050-y1 50A C1a NF3-440-50 NF3-500-50 ---DCS60x-0075-y1 75A C1a NF3-440-64 NF3-500-64 ---DCS60x-0100-y1 100A C1b NF3-440-80 NF3-500-80 ---DCS60x-0140-y1 140A C1b NF3-440-110 NF3-500-110 ---DCS60x-0200-y1 200A C2a NF3-500-320 NF3-500-320 ---DCS60x-0250-y1 250A C2a NF3-500-320 NF3-500-320 ---DCS60x-0270-61 250A C2a NF3-500-320 NF3-500-320 NF3-690-600 ➀DCS60x-0350-y1 350A C2a NF3-500-320 NF3-500-320 ---DCS60x-0450-y1 450A C2a NF3-500-600 NF3-500-600 NF3-690-600 ➀DCS60x-0520-y1 520A C2a NF3-500-600 NF3-500-600 ---

DCS60x-0680-y1 680A C2b NF3-500-600 NF3-500-600 ---DCS601-0820-y1 740A C2b NF3-500-600 NF3-500-600 ---DCS602-0820-y1 820A C2b NF3-690-1000 ➀ NF3-690-1000 ➀ ---DCS60x-1000-y1 1000A C2b NF3-690-1000 ➀ NF3-690-1000 ➀ ---

DCS60x-0903-y1 900A A5 NF3-690-1000 ➀ NF3-690-1000 ➀ NF3-690-1000 ➀DCS60x-1203-y1 1200A A5 NF3-690-1000 ➀ NF3-690-1000 ➀ NF3-690-1000 ➀DCS60x-1503-y1 1500A A5 NF3-690-1600 ➀ NF3-690-1600 ➀ NF3-690-1600 ➀DCS60x-2003-y1 2000A A5 NF3-690-1600 ➀ NF3-690-1600 ➀ NF3-690-1600 ➀

≤ 3000A A6 NF3-690-2500 ➀ NF3-690-2500 ➀ NF3-690-2500 ➀

➀ Filter only available on request

Three - phase filtersEMC filters are necessary to fulfil the standard foremitted interference if a converter shall be run at apublic low voltage line, in Europe for example with 400V between the phases. Such lines have a groundedneutral conductor. ABB offers suitable three - phasefilters for 400 V and 25 A...600 A and 500 V filters for440 V lines outside Europe.

Converter type of dc current Filter typefield supply unit U

max = 250 V

[A]

SDCS-FEX-1 6 NF1-250-8SDCS-FEX-2A 8 NF1-250-8SDCS-FEX-2A 16 NF1-250-20DCF 503A-0050 50 NF1-250-55DCF 504A-0050 50 NF1-250-55further filters for 12 NF1-250-12

30 NF1-250-30

➊ The filters can be optimized for the real field currents: IFilter =IField

➊

Filter in a grounded line (earthed TN or TTnetwork)The filters are suitable for grounded lines only, forexample in public European 400 V lines. According toEN 61800-3 filters are not needed in insulated indus-trial lines with own supply transformers. Furthermorethey could cause safety risks in such floating lines (ITnetworks).

Single - phase filters for field supplyMany field supply units are single - phase converters forup to 50 A excitation current. They can be supplied bytwo of the three input phases of the armature supplyconverter. Then a field supply unit does not need itsown filter.

If the phase to neutral voltage shall be taken (230 V ina 400 V line) then a separate filter is necessary. ABBoffers such filters for 250 V and 6...30 A.

The filters can be optimized for the real motor currents:I

Filter = 0.8 • I

MOT max ; the factor 0.8 respects the current

ripple.

Lines with 500 V to 1000 V are not public. They arelocal lines inside factories, and they do not supplysensitive electronics. Therefore converters do not needEMC filters if they shall run with 500 V and more.

II F 3-1


3 Overview of software (Version 15.xxx)

3.1 Basic structure ofDCS 600 MultiDrive

The control hardware of DCS 600 MultiDrive consistsof 2 parts:• converter control board SDCS-CON-2• drive control board SDCS-AMC-DC 2

(AMC = Application Motor Control)

Accordingly, the software is split into 2 parts:• All control functions superimposed to the torque

reference are done inside the AMC board. In addi-tion, all HMI (Human Machine Interface) andcommunication functions are part of the AMCboard's software. Also the Start/Stop functions('Drive Logic') are realized by the AMC board'ssoftware. All parameters and signals of the drive areaccessed via an on the AMC board residing datastructure called 'AMC-table'.

• All converter related functions and the handling ofstandard I/O are done by the SDCS-CON-2 soft-ware:• Armature current control• Field weakening• Motor protection• I/O handling

In general, the software functions are distributed be-tween the SDCS-CON-2 board and the SDCS-AMC-DC 2 board according to the following diagram:

3.2 Control Modes

The Control mode selects the source of control wordand references.

Local ModeCommissioning tool DriveWindow is connected toDDCS channel 3 of the AMC board and can use localmode. Local mode is also available on the panel CDP312.

Remote ModeReference and control word are supplied by an overrid-ing control system or a fieldbus adapter connected tothe DDCS channel 0.

Master/Follower ModeReference and control word are supplied to the followerdrive by the master drive via DDCS channel 2.

Fig. 3.1/1: Distribution of software functions

Human Machine Interface & Communication

SDCS-CON-2Software 15.2xx

Application ControlSDC

S-A

MC

-DC

2So

ftwar

e 15

.6xx

Drive Control

I/O handling

Torque Control

II F 3-2


3.3 Start, Stop and Fault Reactions

Power upWhen the electronics power supply is switched on thedrive stays in the ON_INHIBIT state until ON = 0 isdetected. In case of a fault the drive stays in the FAULTstate.

Normal startStatus bit RDY_ON = 1 signals that no faults arepending and that the device is ready to close the main,fan and field contactor.A rising edge of the ON command closes fan, field andmain contactor and activates the field control.Status bit RDY_RUN = 1 indicates that the fieldconverter is active and that the drive is ready to generatetorque.A rising edge of the RUN command activates speed andtorque control.Status bit RUNNING = 1 indicates that the drive is innormal operation.

Normal stopRUN = 0 sets the speed reference to zero and the drivedecelerates.After the actual speed has reached zero the status bitRUNNING is reset, the armature converter sets thefiring angle to maximum. The state RDY_RUN isentered, when the actual current has reached zero.ON = 0 sets RDY_RUN = 0 and the field currentreference to zero. The field converter sets the firingangle to maximum . The contactors are opened, whenthe actual current has reached zero.ON = 0 internally forces RUN = 0.

Emergency offField and armature current are removed as fast aspossible. After the current has reached I

DC = 0 the

contactors are opened. The normal start command isaccepted when OFF2_N = EME_OFF_N = 1.

Emergency stopCommand EME_STOP = 0 gives the same procedureas RUN = 0 (normal stop) except that the ramp isswitched from deceleration to emergency stop and thestate ON_INHIBIT is entered when the speed hasreached zero.The normal start command is accepted when OFF3_N= EME_STOP_N = 1.The reference handling and current limitation is con-trolled by EME_STOP_MODE.

Fault reactionDepending on the actual fault the armature currentand/or field current is reduced to zero as fast as possiblewith single pulses and maximum firing angle. Contac-tors are opened when the current has reached zero.Then the state TRIPPED is entered and after a success-ful reset the state ON_INHIBIT.

The following state diagram shows the transitionsbetween the different states.

Table 3.1/1: States of the drive

During operation, the drive is in one of the followingstates (ABB Drive profile):

TIBIHNI_NO

potsycnegremeretfAffoycnegremero)N_3FFO(

sietatssiht)N_2FFO(0=NOlitnuderetne

FFON_3FFO,ffosirotcatnocniaM

evitcaN_2FFOro

NO_YDR ffosirotcatnocniaM

NUR_YDR

rotcatnocnafdnadleif,niaMlortnocdleif,desolcera

nurrofydaer,detavitcadnammoc

FER_YDRlla,gninnursievirD

desaelererasrellortnoc

DEPPIRT detluafsievirD

N_ATS_2_FFO

oteudgnitsaocsievirDeht;dnammocffoycnegreme

F_DNA_A_OREZsetats →.deretneeraTIBIHNINO

N_ATS_3_FFO

ehtotgnidroccaspotsevirDpotsycnegremedemmargorp

demmargorpehtdnapmarta;edompotsycnegreme

etatseht,deepsorez.deretnesiTIBIHNI_NO

II F 3-3


Fig. 3.3/1: Control and status

Voltageswitched off

Switch oninhibit

not readyto swich on

Power ON OFF 1 (MCW Bit0=0)

Status Disable(MSW Bit6=1)

Status Not ready for startup(MSW Bit0=0)

ready to switch on Status Ready for startup

(MSW Bit0=1)

Main Control word basic condition(MCW=XXXX XXXX XXXX X110)

ON (MCW Bit0=1)

InhibitOperation active

operationdisabled

disable operation(MCW Bit3=0 RUN)

Ready Status Ready for operation

Releaseoperation

(MCW Bit3=1)

A B C D

OFF1

(n=0 / I=0) OR (MCW Bit3=0 (RUN))

OFF1 (MCW Bit0=0)

from every device status

OFF3active

Stop drive *)according toparameter 21.04eme stop mode

(MSW Bit5=0)n=0 / I=0

Emergency StopOFF3 (MCW Bit2=0)


OFF2

(MSW Bit4=0)

Emergency OffOFF2 (MCW Bit1=0)


Fault Stop drive

(MSW Bit3=1)

Fault


EnableOperation

Release electronics and pulses (MSW Bit2=1)

RFG-output free

(MCW Bit4=1)RFG: Enable

output

RFG-output released

(MCW Bit5=1)

B

RFG: Acceleratorenable

Setpoint released

(MCW Bit6=1)

C

D

A

Operatingstate

D

n = n_set

(MSW Bit8=1)

MCW = Main Control WordMSW = Main Status Wordn = SpeedI = Power input currentRFG = Ramp Function Generator

Error correctedconfirm by RESET (MCW Bit7= 1)

B C D

C D

RFG-outputdisable(MCW Bit4=0RAMP_OUT_ZERO)

RFG stop(MCW Bit5=0RAMP_HOLD)

Setpointdisabled(MCW Bit6=0RAMP_IN_ZERO)

ABB Drive Profilefor DC-drives

Control andStatus

Inching 1 ActiveDrive Running Inching 1 setpoint

to speed control

MCW: Bit 4 = 0 and Bit 5 = 0 and Bit 6 = 0

INCHING 1 ON (MCW Bit 8 = 1)

Purpose: Main speed ref. is deactivated

Inching 2 setpointto speed control

INCHING 2 ON (MCW Bit 9 = 1)

Inching 2 ActiveDrive Running

INCHING 1 OFF (MCW Bit 8 = 0)

INCHING 2 OFF (MCW Bit 9 = 0)

ON INHIBIT

OFF

RDY_ON

RDY_RUN (MSW Bit1=1)

RDY_REF Status Operation released

OFF_3_STA

Coast Stop(no torque)

OFF_2_STA

TRIPPEDStatus:

Status:Status:

RUN

RAMP_OUT_ZERO

RAMP_HOLD

RAMP_IN_ZERO

AT_SETPOINT

activeactive

E F

E

F

dcs_600\docu\fig_4.dsf

Stop drive *) according to- DECELER TIME (22.02) at speed control- TORQ RAMP DOWN (25.06) / TORQ REF A FTC (25.02) at torque controlthen open Main ContactorStatus:OFF(not ready for startup,MSW Bit0=0)

*) while the drive is being stopped, status bit RDY_REF (MSW bit 2) remains at "1" as long as the drive generates torque.

Inhibitconverter pulsesStatus:Operation Disabled(MSW Bit2=0 RDY_REF)

II F 3-4


3.4 Speed Control

The speed controller is located in the AMC boardsoftware.

Speed referenceThe source of the reference is depending on the oper-ating mode.

Overriding controlsystem, fieldbus adapters remote mode, DDCS

via AMC boardDriveWindow local mode, DDCS via

AMC boardPanel CDP312 local mode, connector

on CON-2Analogue inputs local I/O

Speed reference features• Speed reference limiter• Additional speed ramp for emergency stop• Variable slope rate• Speed correction• Reference for inching before the ramp• 2 different references for inching behind the ramp

Speed measurementThe actual speed may be calculated from:• Armature voltage• Analogue tachometer• Pulse encoder

Controller features• PID controller• 2 first order low pass filters• Window control• Acceleration compensation• Speed and torque adaptation• Droop• Additional torque references• Torque limitation and gear backlash function (the

integral part of the controller is set to a suitable valueon limitation)

• Oscillation damping (band rejection filter for speederror)

The diagram Fig. 3.8/2 shows the functionality of thespeed reference chain as well as of the speed controller.

3.5 Torque Control

Flux and Torque CalculationThe torque control is in general an open loop control.The flux is adjusted by the field current. The referenceof the field current is generated by the superimposedarmature voltage control.The torque is adjusted by the armature current. Theconversion from torque to current reference is done bymeans of the calculated flux (based on the field currentand saturation characteristic).

Torque reference features• Torque reference A with 1st order filter and load

share• Torque reference B with torque ramp• Torque reference limiter• Torque correction and torque step• Torque correction by means of analogue input 1

A good behaviour in the field weakening requires speedmeasurement by tachometer or encoder.

A simplified scheme of the torque reference chain isgiven in diagram fig. 3.8/2.

3.6 HMI (Human Machine Interface)The HMI is performed by CDP 312 control panelor by DriveWindow.Both tools contain:• Display of drive signals• Setting of drive parameters• Display fault and alarm messages• Control the drive in local operation

II F 3-5


3.7 Torque Generation

Interface between SDCS-AMC-DC 2 board andDC control board SDCS-CON-2The major signals exchanged each 2 ms between CON-2 and AMC-DC 2 are:

SPEED_ACTUAL speed actual value fromCON-2

TORQ_USED_REF active torque reference toCON-2

In addition, the calculated torque limits are read fromthe CON-2 each 8 ms:

TC_TORQMAXTC_TORQMIN

The addition of the torque correction TQ_CORRfrom an analogue input of CON-2 is done by theCON-2 software.

Armature voltage ControlThis controller enables operation in the field weaken-ing range. It generates the field current reference. At lowspeeds the field current is constant and armature volt-age is roughly proportional to the speed. At higherspeeds (≥ base speed) the field current reference isreduced so that the armature voltage doesn’t exceed itsreference.

Field Current ControlTwo field exciters can be operated simultaneously fortwo different motors.The first field exciter can be operated with fixed currentreference, in field weakening or with a reduced refer-ence for field heating.The second field exciter has a fixed current reference(no field weakening possible). However, it may bereduced for field heating purposes.A field reversal control is available for the first fieldexciter.Optitorque is a special control method where the fluxis reduced at small torque reference. This is available fordrives with and without field reversal.

Armature Current ControlThe armature current reference is calculated from torquereference and flux. Then it is processed by a ramp,limitation and speed dependent limitation.The actual value of the armature current is the meas-ured mean value between two firing pulses.The armature voltage reference is generated by a PIcontroller.The firing angle is calculated from this voltage referencedepending on the actual line voltage and the conduc-tion time (adaptation between continuous and discon-tinuous state of the converter current).

A simplified scheme of the armature current control isgiven in diagram fig. 3.8/3.

II F 3-6


3.8 Software diagrams

IntroductionThe designation of parameters and signals consist of agroup and a index.

XParameter

01.02

23.05Signal

GroupIndex

The structure of the software is given. Changes of thefunctions or pointers are realized through setting pa-rameters.

This can be done via panel, DriveWindow (PC utility),fieldbus or overriding control system.

Changed parameters or pointers are stored immediate-ly in the non-volatile flash PROM.

All parameters can be transferred to the PC and bestored on a data medium by using DriveWindow.

Fig. 3.8/1: Parameter/signal designation

On the following pages the simplified software struc-ture is shown. Additionally there are specific tables for:

• Main Control Word (MCW)• Auxiliary Control Words (ACW)• Main Status Word (MSW)• Auxiliary Status Word (ASW)• Digital Inputs (Armature converter mode)• Digital Inputs (Field converter mode)• Digital Outputs (Armature converter mode)• Digital Outputs (Field converter mode)• Analogue Inputs (Armature converter mode)

II F 3-7


Fig. 3.8/2: Speed reference chain

50.0

6AC

W B

8

24.1

3

24.1

2

24.2

0

24.1

9

24.1

8

24.1

7

24.1

024

.09

24.0

6

24.0

5

24.0

4

24.0

3

20.0

8

20.0

7

LOC

AL R

EF1

+

23.0

5

+ +-

D

0

0

+

RE

F1

ACT1

98.0

2LO

CAL MO

TOR

SPEE

D

STAR

T / S

TOP

CO

NTR

OL

PULS

EEN

CO

DER

INTE

RFA

CE

KPS

VAL

MAX

SPE

ED

KPS,

TIS

TIS

VAL

MIN

SPE

EDm

otor

spee

d

KPS

TIS

MIN

SP

EED

KPS

TIS

MAX

SPE

ED

WIN

DO

W

SPEE

D R

EFER

ENC

E C

HAI

N

SPEE

D C

ON

TRO

L

SPEE

DM

EASU

REM

ENT

DIG

ITAL

INPU

T

CDP

312

orD

RIVE

SW

IND

OW

LOC

AL

CTR

LPA

NE

L

SPEE

D S

HAR

E

MO

TOR

SPEE

DFI

LT

SPE

EDR

EF 2

SPEE

DA

CTU

AL

SPEE

D R

EF 3

SPEE

DC

OR

REC

TIO

N

SPEE

DER

RO

RN

EG

DRO

OP

RAT

E

TOR

Q A

CC

COM

P R

EF

2.07

ACC

ELER

ATIO

NC

OM

PEN

SATI

ON

AC

C C

OM

P D

ER

TIM

E

AC

C C

OM

PFI

LT T

IME

24.0

2

Dat

aset

s[7

0.20

]+0

... [7

0.20

]+14

MC

W

RE

F2

MSW

ACT2

CO

MM

MO

DULE

CO

NST

SPE

ED 2

(INCH

ING

2)

CON

ST S

PEED

1(IN

CHI

NG

1)

MC

W B

8, B

9

23.0

3

23.0

2

24.1

4

24.1

5

23.1

0SP

EED

STE

P

2.03

PID

- CO

NTR

OLL

ERTO

RQ

UE

DER

REF

TOR

QUE

PRO

P R

EF2.

06

2.04

LIM

ITER

SPC

TOR

QM

AXSP

C T

OR

QM

INTO

RQ

REF

2

TOR

QU

E IN

TEG

REF

BAL

REF

BAL_

NCO

NT

SPC

TO

RQ

MAX

KPS

SPC

TO

RQ

MIN

KPS

KPS

MIN

KPS

WEA

KPO

INT

KPS

WP

FILT

TIM

E

TIS

TIS

INIT

VAL

UE

KPS

TIS

MIN

SPE

ED

KPS

TIS

MAX

SPE

ED

KPS

VAL

MIN

SPE

EDTI

S VA

L M

IN S

PEED

DER

IVAT

ION

TIM

E

DER

IV. F

ILT

TIM

E

KPS

TIS

TOR

QRE

F 2

MC

W B

x =

MAI

N CO

NTRO

L W

ORD

(7.0

1)AC

W B

x =

AU

X CO

NTR

OL

WO

RD (7

.02)

B =

bit

SPEE

D ER

RO

R F

ILT

WIN

DO

W IN

TG O

N

WIN

DOW

WID

TH P

OS

WIN

DO

W W

IDTH

NEG

23.0

6

23.0

7

23.0

8

23.0

9

(-1)FILT

ER

23.0

4

2.02

2.16

DV/

DT

RAM

P BY

PASS

BAL

RAM

P R

EF

BAL

RAM

P O

UT

VAR

IABL

E SL

OPE

RAT

E

VAR

IABL

E S

LOPE

SHAP

E TI

ME

EME

STO

P R

AMP

DEC

ELER

TIM

E

ACC

ELE

R T

IME

2.01

1.04

1.01

22.0

1

22.0

2

22.0

3

22.0

4

22.0

5

22.0

6

22.0

7

ACW

B3

22.0

8

ACW

B2

MC

W B

5

FILT

ER

SP

ACT

FILT

TIM

E

MA

XIM

UM

SP

EED

MIN

IMUM

SP

EED

LIM

ITE

R

AC

C/D

EC/S

HAPE

MC

W B

4

MC

W B

6

20.0

1

20.0

2

50.0

4

50.0

3

50.0

2

50.0

1

rese

rved

SPEE

D S

CAL

ING

SPEE

D M

EAS

MO

DE

SPEE

D FB

SEL

ENCO

DER

PU

LSE

NR

50.1

3SP

AC

T FT

C

ABB

DR

IVE

PRO

FIL

CO

NTR

OL

MCW

7.01

MA

IN C

ON

TRO

L W

OR

D

ON

OFF

2O

FF3

RU

NR

AMP_

OU

T_ZE

RO

RAM

P_H

OLD

RAM

P_IN

_ZER

OR

ESET

INC

HIN

G1

INC

HIN

G2

VALI

D_C

OM

MAN

D

B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

B11

B12

B13

B14

B15

TAC

HO

AI1

1 2 3 4 7.01

7.02

8.01

8.02

DIG

ITAL

OU

TPU

TS

2000

0 =

Spee

d sc

alin

g

HO

LD

RAM

P

RAM

PTI

ME

SCA

LE

PI

FIEL

DBU

SAD

APTE

R

FILT

ER

dcs_

600\

docu

\fig_

1a.d

sf

7.03

8.05

23.1

2R

AMP

ED IN

CH R

EF

23.1

3S

PEED

CO

RR R

AMP

AN

IN 1

VAL

UE

AN

IN 2

VAL

UE

AN

IN 3

VAL

UE

AN

IN 4

VAL

UE

AN

IN T

ACH

O V

ALU

E 0

Selector

13.1

7A

I SP

EED

SEL

ECT

ACW

B12

2.17

USE

D S

PEED

REF

2.18

CO

N

AM

C

23.0

1SP

EED

REF

7.02

AU

X C

ON

TRO

L W

OR

D

ACW

B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

B11

B12

B13

B14

B15

RE

STAR

T_DL

OG

TRIG

G_L

OG

GER

RA

MP_

BYP

ASS

BAL

_RAM

P_O

UT

DYN

_BR

AKE

_ON

_APC

HO

LD_N

CO

NT

WIN

DO

W_C

TRL

BAL

_NC

ON

TS

YNC

_CO

MM

AND

SYN

C_D

ISA

BLE

RE

SET_

SYN

C_R

DY

JOG

_REF

DIG

_OU

T4D

IG_O

UT5

DIG

_OU

T6

7.03

AU

X C

ON

TRO

L W

RD

2

ACW

2

B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

B11

B12

B13

B14

B15

DIG

_OU

T_7

DIG

_OU

T_8

DR

IVE_

DIR

SPE

ED_E

XT

MSW

8.01

MAI

N S

TATU

S W

OR

D

B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

B11

B12

B13

B14

B15

RD

YON

RD

YRU

NR

DYR

EF

TRIP

PED

OFF

_2_S

TAO

FF_3

_STA

ON

_INH

IBIT

ALA

RM

AT_

SETP

OIN

TR

EM

OTE

ABO

VE_

LIM

IT

8.02

AU

X ST

ATU

S W

OR

D

ASW

B0

B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

B13

B14

B15

LOG

G_D

ATA_

REA

DY

OU

T_O

F_W

IND

OW

EMER

G_S

TOP_

CO

AST

ON

_DIS

ABL

ED

SYN

C_R

DY

FEX1

_AC

KFE

X2_A

CK

LIM

ITIN

GTO

RQ

_CO

NTR

OL

ZER

O_S

PEED

EMF_

SPEE

DFA

ULT

_OR

_ALA

RM

DR

IVE_

DIR

_AS

WAU

TO_R

ECLO

SIN

G

8.05

DI S

TATU

S W

OR

D

DI S

TATU

S W

ORD

B0 B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

B11

B12

B13

B14

B15

DI1

C

ON

V FA

N A

CK

DI2

M

OT

FAN

AC

KD

I3

MAI

N C

ON

T A

CK

DI4

co

nfig

urab

leD

I5

conf

igur

able

DI6

co

nfig

urab

leD

I7

conf

igur

able

DI8

co

nfig

urab

leD

I9D

I10

DI1

1D

I12

DI1

3D

I14

DI1

5

LOC

AL

Dat

aset

s[7

0.20

]+1

... [7

0.20

]+15

2.05

24.1

1

SPEE

D RE

F 4

Spee

d lim

its13

5.02

and

135

.04

appl

y he

re a

lso

2.09

EMF

99.0

2

99.0

5M

OTO

R N

OM

SPE

EDM

OTO

R N

OM

VO

LTAG

E

to TORQUE REF. SELECTOR

II F 3-8


Fig. 3.8/3: Torque control chain

TOR

QU

E C

ON

TRO

L C

HA

IN

LOC

AL

LOAD

SH

AR

E

FILT

ER

TOR

Q R

EF A

FTC

TOR

Q R

EF A

25.0

1

25.0

2

25.0

3

25.0

4

TOR

Q R

EF B

LOC

AL

TOR

QU

E R

EF(L

OC

AL R

EF 2

)TO

RQ

RA

MP

UP

TOR

Q R

AM

P D

OW

N

RA

MP

ING

20.0

9

20.1

0

LIM

ITE

R

TREF

TO

RQ

MA

X

TRE

F TO

RQ

MIN

TOR

Q R

EF 1

2.08

+ +

0 12

3 45

6

2.09

SPE

ED C

ON

TRO

LLE R

OU

TPU

T

TOR

Q R

EF 2

TOR

QU

E R

EFE

REN

CE

SELE

CTO

R (2

6.01

)

TOR

QU

E S

ELE

CTO

R

MIN

MA

X

TOR

Q R

EF 3

2.10

26.0

3

26.0

2

TOR

QU

E ST

EP

LOAD

CO

MPE

NS

ATIO

NTO

RQ

RE

F 4

2.11

TOR

Q R

EF 5

2.12

20.0

5

20.0

6

2.19

2.20

TOR

QU

E LI

MIT

ER

MAX

IMU

M T

OR

QU

E

MIN

IMU

M T

OR

QU

E

TC T

OR

QM

AX

TC T

OR

QM

IN

TOR

Q U

SED

RE

F

2.13

D

A

AN

OU

T x

NO

M V

AL

AN

OU

T x

NO

M V

OLT

AN

OU

T x

OFF

S V

OLT

[AN

OU

T x

IND

EX]

AO

1(A

O2)

AN

OU

T 1

IND

EX

14.0

4A

N O

UT

1 N

OM

VAL

14

.03

AN

OU

T 1

OFF

S V

OLT

14

.02

AN

OU

T 1

NO

M V

OLT

14

.01

AN

OU

T 2

IND

EX

14.0

8A

N O

UT

2 N

OM

VAL

14

.07

AN

OU

T 2

OFF

S V

OLT

14

.06

AN

OU

T 2

NO

M V

OLT

14

.05

Anal

ogue

out

puts

+ +

A

D

AN

IN x

HI V

AL

AIx

AN

IN x

VA

LUE

Anal

ogue

inpu

ts

25.0

5

25.0

6

dcs_600\docu\fig_2a.dsf

AN

IN x

LO

VA

L

AN

IN T

AC

HO

VA

LUE

(sig

nal)

5.01

AN

IN T

AC

H H

I VA

L (a

t +10

V)

13.0

1A

N IN

TA

CH

LO

VAL

(at -

10V)

13

.02

AN

IN 1

VA

LUE

(sig

nal)

5.02

AN

IN 1

HI V

AL

(at +

10V

) 13

.03

AN

IN 1

LO

VAL

(at -

10V

) 13

.04

AN

IN 2

VA

LUE

(sig

nal)

5.03

AN

IN 2

HI V

AL

(at +

10V

) 13

.05

AN

IN 2

LO

VAL

(at -

10V

) 13

.06

AN

IN 3

VA

LUE

(sig

nal)

5.04

AN

IN 3

HI V

AL

(at +

10V

) 13

.07

AN

IN 3

LO

VAL

(at -

10V

) 13

.08

AN

IN 4

VA

LUE

(sig

nal)

5.05

AN

IN 4

HI V

AL

(at +

10V

) 13

.09

AN

IN 4

LO

VAL

(at -

10V

) 13

.10

AM

C

CO

N

AUX

CO

NTR

OL

WR

D 2

B 9

(SP

EED

_EX

T)

26.0

1TO

RQ

UE

SELE

CTO

R

Selector

26.0

4M

OD

E S

WIT

CH

SEL D

I1D

I2D

I3D

I4D

I5D

I6D

I7D

I8

1 2

0 1 8

2.19

+/- T

C T

OR

QM

AX

gear

back

lash

com

pen-

satio

n

from

PID

cont

rolle

r

to S

UM

II F 3-9


Fig. 3.8/4: Armature current control

TOR

QU

EC

OR

RE

CTI

ON

TOR

Q U

SE

D R

EF

2.13

2.14

FLU

X R

EF

FLD

WE

AK

3.14

CU

R R

EF S

LOP

E

di/d

t

41.1

0

SC

ALE

HL

LL20.1

2

CU

R L

IM M

OT

BR

IDG

E

20.1

3

CU

R L

IM G

EN

BR

IDG

E

CU

R R

EF

3

3.12

CU

RR

EN

T C

ON

TRO

LLE

R

CO

NTR

OL

TYP

E SE

L

AR

M C

UR

PI P

-GA

IN

AR

M C

UR

PI I

-GA

IN

AR

M C

UR

IP P

-GA

IN

AR

M C

UR

IP I-

GA

IN

DIS

CO

NT

CU

R L

IMIT

43.0

1

43.0

2

43.0

3

43.0

4

43.0

5

43.0

6

PI-I

P

+ -

LOA

D C

UR

AC

T

1.27

4096

==

Mot

or n

omin

al c

urre

ntLO

AD

CU

R A

CT

FILT

1.28

Arm

atur

eC

urre

ntM

easu

rem

.

EMF

Cal

c.

HL

LL

20.1

4

MA

X F

IRIN

G A

NG

LE

20.1

5

MIN

FIR

ING

AN

GLE

ALP

HA

_MA

XC

alc.

3.13

FIR

ING

AN

GLE

FIR

E U

NIT

1.19

SE

LEC

TE

D B

RID

GE

MO

TOR

NO

M V

OLT

AGE

MO

TOR

NO

MC

UR

REN

T

99.0

2

99.0

3

CO

NV

NO

M C

UR

R

4.13

Mai

nsVo

ltage

Mea

sure

m.

Con

verte

rC

urre

ntM

easu

rem

.

U_S

UP

PLY

42.0

6

RL

MA

INS

VO

LT A

CT

MA

INS

VO

LT A

CT

RL

CO

NV

CU

R A

CT

CO

NV

CU

R A

CT

1.11

1.12

1.15

1.16

MM

MO

TOR

1M

OTO

R 2

Fiel

dC

urre

ntM

easu

rem

.

RE

L FI

ELD

CU

R M

1

FIE

LD C

UR

M1

3.19

3.20

3.21

3.22

Fiel

dC

urre

ntM

easu

rem

.

RE

L FI

ELD

CU

R M

2

FIE

LD C

UR

M2

FIR

STFI

ELD

EXC

ITER

MO

T 1

NO

M F

LD C

UR

41.0

3FI

ELD

CU

R R

EF

M1

3.17

US

ED

FE

X T

YP

E

15.0

51,

2,4,

5,6,

7,8,

9,10

,11,

12,1

3

FIE

LD C

UR

RE

F M

2

3.18

3,4

FLD

CU

R @

40%

FLU

X41

.14

41.1

5FL

D C

UR

@70

% F

LUX

41.1

6FL

D C

UR

@90

% F

LUX

FLU

X/FI

ELD

LIN

EAR

IZAT

ION

RL

EM

F V

OLT

AC

T

1.17

EMF

CO

NTR

OLL

ER

46.0

3E

MF

CO

N K

P46

.04

EM

F C

ON

KI

FLU

XC

ON

TRO

L

MO

TOR

NO

MS

PEED

99.0

5

INT

EM

F R

EF

41.1

9

MO

TOR

SP

EE

D

1.02

MN

= 1

0000

=M

max

= 3

.2 *

MN

4096

= 1

00%

of

I_M

OTx

_FIE

LD_A

ARM

ATU

RE

CU

RR

ENT

CO

NTR

OL

SEC

ON

DFI

ELD

EXC

ITER

MO

T 2

NO

M F

LD C

UR

41.1

7

dcs_

600\

docu

\fig_

3a_a

.dsf

FLU

X R

EF

FLD

WE

AK

EM

F R

EF

45.0

3

45.0

2flu

x/em

f ref

sel

= E

XT

RE

F

FLU

X R

EF

45.0

1

3.14

45.0

2 fl

ux/e

mf r

ef s

el =

EX

T R

EF

OR

46.0

7 fl

ux re

f sel

= E

XT

RE

F

CU

R R

EF

2

3.28

FLU

X R

EF

SU

M3.

15

AI V

RE

F

3.29

MU

X

EM

F R

EF

SE

L

46.0

8

0 321

V R

EF

13.

24

FLU

X R

EF

EM

F3.

26

46.1

2V

REF

SLO

PE

46.0

5E

MF

CO

N B

LOC

KLE

V

46.1

0V

CO

R46

.11

V S

TEP

46.1

3V

LIM

P46

.14

V L

IM N

V r

ef M

odifi

catio

n

V R

EF

23.

25

VO

LT A

CTU

AL

3.23

EM

F A

CT

FILT

TC 46.0

6

Dia

gram

for

OP

ER M

OD

E S

ELEC

T (1

5.16

) < 5

FIE

LD 2

RE

F

44.2

3via

driv

e lo

gic

MA

XIM

UM

FLU

X45

.07

FLU

X C

OR

43.2

0

20.1

220

.13

2.19

2.20

torq

ue li

mit

clac

ulat

ion

set t

o 0,

if F

IX fi

eld

sele

cted

(15.

06)

set t

o M

AX

IMU

M F

LUX

(45.

07),

if FI

X fi

eld

sele

cted

(15.

06)

OPT

ITO

RQ

UE

Fiel

d re

vers

al

+ +

scal

ed to

NO

M S

UPP

LY V

OLT

(42.

06)

from TORQUE Limiter

II F 3-10


Fig. 3.8/5: Inductive load current control

CU

R R

EFSL

OP

E

di/d

t

41.1

0

HL

LL

CU

R L

IM M

OT

BR

IDG

E

CU

R L

IMG

EN B

RID

GE

CU

RR

ENT

CO

NTR

OLL

ER

CO

NTR

OL

TYP

E S

EL

AR

M C

UR

PI P

-GA

IN

AR

M C

UR

PI I

-GA

IN

AR

M C

UR

IP P

-GA

IN

AR

M C

UR

IP I-

GA

IN

DIS

CO

NT

CU

R L

IMIT

43.0

1

43.0

2

43.0

3

43.0

4

43.0

5

43.0

6

PI-I

P+ -

LOA

D C

UR

AC

T

4096

==

Load

nom

inal

cur

rent

LOA

D C

UR

AC

T FI

LT

Arm

atur

eC

urre

ntM

easu

rem

.

EM

FC

alc.

HL

LL

MAX

FIR

ING

AN

GLE

MIN

FIR

ING

AN

GLE

ALP

HA

_MA

XC

alc.

FIR

ING

AN

GLE

FIR

E U

NIT

SEL

EC

TED

BR

IDG

E

MO

TO

R N

OM

VO

LTAG

E

MO

TO

R N

OM

CU

RR

ENT

99.0

2

99.0

3

CO

NV

NO

M C

UR

R

Mai

nsV

olta

geM

easu

rem

.

Con

verte

rC

urre

ntM

easu

rem

.

U_S

UP

PLY

RL

MA

INS

VO

LT A

CT

MAI

NS

VO

LT A

CT

RL

CO

NV

CU

R A

CT

CO

NV

CU

R A

CT

RL

EM

F V

OLT

AC

T

EM

FC

ON

TRO

LLE

R 46.0

3E

MF

CO

N K

P46

.04

EM

F C

ON

KI

INT

EM

F R

EF

IND

UC

TIV

E L

OAD

CU

RR

EN

T C

ON

TRO

L

dcs_

600\

docu

\fig_

3b_a

.dsf

EM

F R

EF

45.0

2flu

x/em

f ref

sel

= E

XT

RE

F

AI V

REF

MU

X

EM

F R

EF S

EL

0 321

V R

EF

1

FLU

X R

EF

EMF

46.1

2V

RE

F S

LOP

E46

.05

EM

F C

ON

BLO

CK

LEV

46.1

0V

CO

R46

.11

V S

TEP

46.1

3V

LIM

P46

.14

V L

IM N

V re

f Mod

ifica

tion

V R

EF

2

CU

RR

ENT

RE

F

AI C

UR

RE

FM

UX

FLU

X R

EF

SEL

0 321

CU

R R

EF 1

0

INT

CU

R R

EF

4

FEX

LIN

K R

EF

Ref

eren

ceS

elec

tion

and

min

/max

-Lo

gic

FLU

X C

OR

FLU

X S

TEP

RE

F S

EL

43.1

5S

EL

MA

X M

IN43

.16

43.1

5R

EF

SE

L

CU

R R

EF 1

V A

CT

SE

L

I AC

T S

EL

V I

SE

L 1

V I

SE

L 2

AR

M R

46.2

0

46.1

9

46.2

1

46.2

2

41.1

2

EM

F A

CT

FILT

TC

46.0

6V

AC

T C

AL

46.1

6

AR

M L

41.1

1

VO

LT A

CTU

AL

3.23

actu

al v

olta

gese

lect

ion

Dia

gram

for

OPE

R M

OD

E SE

LEC

T (1

5.16

) = 5

TOR

QU

E U

SED

RE

F

TOR

QU

E C

OR

REC

TIO

Nno

t use

d

- CU

R R

EF

1 :=

LO

CAL

REF

3,

if l

ocal

mod

e an

d R

EF

SEL

(43.

15) <

3- C

UR

RE

F 1

:= L

OC

AL C

UR

REF

(43.

19),

if l

ocal

mod

e an

d R

EF

SEL

(43.

15) >

= 3

3.25

3.27

45.0

3

3.29

41.1

9

46.0

8

3.24

3.26

43.2

1

3.11

43.2

0

3.30

43.1

7

46.0

7

2.14

2.13

3.27

20.1

2

20.1

3

1.27

20.1

5

3.13

1.19

20.1

4

42.0

6

1.11

1.12

1.15

4.13

1.16

1.28

1.17

FLD

CU

R @

40%

FLU

X41

.14

41.1

5FL

D C

UR

@70

% F

LUX

41.1

6FL

D C

UR

@90

% F

LUX

FLU

X/FI

ELD

LIN

EAR

IZA

TIO

N

CU

R R

EF 3

3.12

FLU

X R

EF

SUM

3.15

CU

R R

EF 2

3.28

V R

EF

1 :=

LO

CA

L R

EF 3

,if

loca

l mod

e;sc

aled

toN

OM

SU

PP

LY V

OLT

(42.

06)

(EXC

ITA

TIO

N: 1

5.16

= 5

)

II F 3-11


Control and Status WordsIn remote mode, the drive is controlled by the main control word and the auxiliary control words.The drive’s status is read from the main status word and the auxiliary status word.

Table 3.8/1: Main Control Word

Table 3.8/2: Auxiliary Control Word

Table 3.8/3: Auxiliary Control Word 2

droWlortnoCniaM )10.7(

tiB emaN noitcnuF

0 )N_1FFO(NOesolcdnadleif,snaftrats

rotcatnocniam

1 N_2FFO potstsaoc

2 N_3FFO potsycnegremerofdevreser

3 NUR ecnereferdetceleshtiwnur

4 OREZ_TUO_PMARdecrofsituptuopmardeepS

orezot

5 DLOH_PMAR deppotssignipmardeepS

6 OREZ_NI_PMARdecrofsitupnipmardeepS

orezot

7 TESERtluafaegdelwonkca

noitacidni

8 1_GNIHCNI)2.32(1deepstnatsnoC

detceles

9 2_GNIHCNI)3.32(2deepstnatsnoC

detceles

01 DNAMMOC_DILAVdrowlortnocniamezeerF:0dilavsidrowlortnocniaM:1

11 devreser )devreser(





droWlortnoCyrailixuA )20.7(

tiB emaN noitcnuF

0 GOLD_TRATSERton(reggolatadfotratseR

)elbaliava

1 REGGOL_GIRT gnireggirtreggolataD

2 SSAPYB_PMAR dessapybsipmardeepS

3 TUO_PMAR_LAB tuptuopmarfognicroF

4-_NO_EKARB_NYD

CPAgnikarbcimanydetavitca


6 TNOCN_DLOHdeepsehtfognidloHrotargetnis’rellortnoc

7 LRTC_WODNIW detavitcalortnocwodniW

8 TNOCN_LABs’rellortnocdeepsfognicroF

tuptuo

9 DNAMMOC_CNYS dnammocgnisinorhcnys

01 ELBASID_CNYS delbasidsignisinorhcnys

11 YDR_CNYS_TESER ydaerdesinorhcnysteser

21 FER_HCNI_DEPMARottupnipmardeepshctiwS

FERHCNIDEPMAR )21.32(

31 )11.41(4TUO_GID 4tuptuolatigid



2droWlortnoCyrailixuA )30.7(

tiB emaN noitcnuF

0 7_TUO_GID 7tuptuolatigid

1 8_TUO_GID 8tuptuolatigid

2 1_TUO_GID DMCNOSNAF

3 2_TUO_GID DMCNODLEIF

4 3_TUO_GID DMCNOTNOCNIAM

7..5 devreser )devreser(

8 RID_EVIRD0 evitisopnoitceridevird:1 evitagennoitceridevird:

1etonees

9 TXE_DEEPS

0 ecnerefereuqrot:xam/nimotgnidrocca

rotceleseuqrotninoitaulave5dna4sedom

1 rellortnocdeepsecrof:euqrotnignidroccatuptuo

5dna4sedomrotceles

01ot

devreser )devreser(


:1etoN ecitcategnoitceridevirddednammocehtfosegnahCybevirdgninnurafolasrever;NUR_YDRetatsehtniylno

.elbissoptonsitiblortnocsihtfosnaem:2etoN .tluafedera3OD...1ODrofsgnitteS

II F 3-12


Table 3.8/4: Main Status Word

Table 3.8/5: Auxiliary Status Word

droWsutatSniaM )10.8(

tiB emaN noitcnuF

0 NO_YDR rotcatnocehtesolcotydaer

1 NUR_YDR euqrotetarenegotydaer

2 FER_YDRgnitarepolortnoceuqrot

)gninnur(

3 DEPPIRT006SCDnitluaffonoitacidni

evirDitluM

4 N_ATS_2_FFO evitcaN_2FFOoN:1

5 N_ATS_3_FFO evitcaN_3FFOoN:1

6 DETIBIHNI_NO detibihninohctiwS

7 MRALAnimralafonoitacidni

evirDitluM006SCD

8 TNIOPTES_TAgnirotinomeulav.tca/tniopteS

ecnarelotehtni

9 ETOMERlacoL:0/lortnocetomeR:1

lortnoc

01 TIMIL_EVOBA)01.05(eulavdlohsertdeeps

dehcaer






droWsutatSyrailixuA )20.8(

tiB emaN noitcnuF

0 YDAER_ATAD_GGOLsireggolatadfostnetnoC

elbadaer

1 WODNIW_FO_TUOsieulavlautcadeepSdenifedehtfoedistuo

wodniw

2-OC_POTS_GREME

TSAnoitcnufpotsycnegremE

deliafsah


4 DELBASID_NO

NOgnikcolretnilanretxE2TIBIHNINOro1TIBIHNI-celesstupnilatigiddeRO(

)51.51dna41.51ybdetnurehttneverp

5 YDR_CNYSretnuocnoitisoP

sutatsydaersuonorhcnys

6 KCA_1XEF xeFts1foegdelwonkca

7 KCA_2XEF xeFdn2foegdelwonkca


9 GNITIMILlangisees,gnitimilsievirD

30.8

01 LORTNOC_QROT dellortnoceuqrotsievirD

11 DEEPS_OREZ orezsilautcadeepsrotoM

21 DEEPS-FMEkcabdeefdeepsFME

LESBFDEEPSfidetceles1=)30.05(

31 MRALA_RO_TLUAF evirdfomralarotluaF

41 WSA_RID_EVIRDnoitceridevirdevitageN

evitca

51 GNISOLCER_OTUAcigolgnisolcerotua

detavitca

II F 3-13


Table 3.8/8: Digital outputs Armature converter mode (DCS600) Table 3.8/9: Digital outputs Field converter mode (DCF600)

Digital inputs/outputsDepending on the drive modes there are differentpossibilities for digital inputs and outputs.

Table 3.8/6: Digital inputs Armature converter mode (DCS 600)

Table 3.8/7: Digital inputs Field converter mode (DCF 600)

stupnIlatigiD edomretrevnocerutamrAtupnI langiS esu noitpircseD

1ID 1ID

elbarugifnoc→

nafretrevnoCKCA31.21nafrotoMKCA41.21

rotcatnocniaMKCA51.21POTSycnegremE61.21

tcennocsidlacirtcele31.511TIBIHNINO41.512TIBIHNINO51.51

rekaerbCDKCA81.51ekarbNYDKCA02.51

)pirt1rotom(noxilK81.82)pirt2rotom(noxilK52.82

2ID 2ID

3ID 3ID

4ID 4ID

5ID 5ID

6ID 6ID

7ID 7ID

8ID 8ID

neht)O/Ilacol(1=22.51LESDNAMMOCfiNUR=8ID;NO=7ID;teseR=6ID

stupnIlatigiD edomretrevnocdleiFtupnI langiS esu noitpircseD

2ID TLOVREVO_KCA xifegatlovrevoegdelwonkcA

605/505FCDnoitcetorp

1ID 1ID

elbarugifnoc→

nafretrevnoCKCA31.21nafrotoMKCA41.21

rotcatnocniaMKCA51.21POTSycnegremE61.21

tcennocsidlacirtcele31.511TIBIHNINO41.512TIBIHNINO51.51

rekaerbCDKCA81.51ekarbNYDKCA02.51

)pirt1rotom(noxilK81.82)pirt2rotom(noxilK52.82

:etoN rof2IDtcelestonoD!snoitcnufeseht

3ID 3ID

4ID 4ID

5ID 5ID

6ID 6ID

7ID 7ID

8ID 8ID

neht)O/Ilacol(1=22.51LESDNAMMOCfiNUR=8ID;NO=7ID;teseR=6ID

stuptuOlatigiD edomretrevnocerutamrA

tuptuO langiS esu noitpircseD

1OD 1TUO_GID

elbarugifnoc→

yb.margorp/eerf 20.21DMCNOSNAF:tluafed

2OD 2TUO_GIDyb.margorp/eerf 50.21

DMCNODLEIF:tluafed


NOTNOCNIAM:tluafedDMC

4OD 4TUO_GID yb.margorp/eerf 01.41




8OD 8TUO_GID

yb.margorp/eerf 22.41DMC_NO_TNOC_NIAM.g.e

506=22.416=32.41

stuptuOlatigiD edomretrevnocdleiF

tuptuO langiS esu noitpircseD

1OD 1TUO_GID

elbarugifnoc→

yb.margorp/eerf 20.21DMCNOSNAF:tluafed


DMCNODLEIF:tluafed


NOTNOCNIAM:tluafedDMC





8OD 8TUO_GID

yb.margorp/eerf 22.41DMC_NO_TNOC_NIAM.g.e

506=22.416=32.41

II F 3-14


Table 3.8/10: Analogue inputs Armature converter mode (DCS600)

Analogue inputsDepending on the drive modes there are differentpossibilities for analogue inputs.

stupnIeugolanA edomretrevnocerutamrA

:hguorhtlangisrofdesulennahC

lennahC CATIA 1IA 2IA 3IA 4IA

ycaruccA 6904± 6904± 8402± 8402± 8402±

langiSEUQROT

NOITCERROCLES_LAV_1IA

1=61.31

ECNEREFERDEEPSTCELESDEEPSIA

5=71.31TCELESDEEPSIA




4=71.31

DLEIF.TXE.KCARETICXE

LES_CXEF9=50.51

LES_CXEF01=50.51

LES_CXEF11=50.51

LES_CXEF21=50.51

LES_CXEF31=50.51

.PMET1.TOMTNEMERUSAEM

LES_IA_PMET_1TOM5...1=90.82

.PMET2.TOMTNEMERUSAEM

LES_IA_PMET_2TOM5...1=21.82

TLUAFHTRAEGNIROTINOM

LES_TLF_RUC_HTRAE1=91.82

DEEPSTNEMERUSAEM

EDOM_SAEM_DEEPS4=30.05

II F 4-1


4 Connection examples

Fig. 4.1/1: DCS 600 Armature current converter wiring diagram

4.1 Armature current converter DCS 600

CH

0

X96

:

DO

8

12

X99

:1

2X

2:4

5X

2:1

23

U1W

1V1

PEX

1:1

7

K3

K1

L1L2

L3

400V

50H

z

F1

F3

K1

13

5

24

6

K3

13

24

L1L3

M ~

T3

F21 2

3 4

F6

2 1

4 3

6 5

2 1

4 3

6 5

2 1

4 3

6 5

UV

W

M 3~

K6

F7

1 2

3 4K

5

F4F5

1 2

1 2

T2

111 10 9 8 7 6 5 4 3 2

690V

660V

600V

575V

525V

500V

450V

415V

400V

380V

12 13 14

115V

230V

K16

K16

K11

F6

K6

K5X

2:4

X2:

5

K10

500V

460V

415V

400V 36

5V35

0V26

5V25

0V 90V

60V

30V

8 7 6 5 4 3 2 1

12 11 10 9

X33

PA

NE

LC

DP

312

C 1

D 1

X1:

53

AIT

ACA

I1A

I2A

I3AI

4+1

0V-1

0VAO

1AO

2IA

CT

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

+48V

DO

1D

O2

DO

3D

O4

DO

5D

O6

DO

7_

__

__

++

++

+

T

TM

0V0V

0V0V

0V

X3:

12

34

56

78

910

X4:

12

34

56

78

910

X6:

12

34

56

78

910

X7:

12

34

56

78

1...1

0X

5:

+_

+_

+ _

K1

K6

K5

K11

K10

S4

56

K15

K12 * [K

13]

K13K

12

CH

2

CH

3

K12

K15

K16

K15

DC

S 60

0

AMC-DC 2

Con

trol b

oard

(CO

N-2

)

Pow

er s

uppl

y(P

OW

-1)

Con

verte

rm

odul

e

ELE

CTR

.D

ISC

ON

-N

EC

T

EM

ER

.S

TOP

Fiel

d ex

cite

run

it (F

EX-

1/2)

depe

ndin

g on

the

unit

type

(C1,

C2,

A5,

C4)

the

pola

ritie

s ar

e sh

own

for m

otor

ing

if th

ere

are

inte

rmed

iate

term

inal

s

e.g.

Pre

ssur

e sw

itch

at C

4 m

odul

e

* if

cont

acto

r rel

ay

K13

is u

sed

If S

DC

S-IO

B-2

is

in u

se K

10,

K11

and

K12

ar

e no

t ne

cess

ary

II F 4-2


Fig. 4.2/1: DCF 600 Field supply converter wiring diagram

4.2 Field supply converter DCF 600N

ote:

In c

ase

the

supp

ly v

olta

ge fo

r the

exc

itat

ion

is sw

itch

ed o

n th

e pr

imar

y si

de o

f its

supp

lytr

ansf

orm

er a

ddit

iona

l ove

rvol

tage

pro

tec-

tion

is r

equi

red.

Ple

ase

cont

act A

BB

!

CH

0

X96

:

DO

8

12

X99

:1

2X

2:4

5X

2:1

23

U1W

1V1

PEX

4:1

2

K1

L1L2

L3

400V

50H

z

F1 K1

13

5

24

6

L1

M ~F21 2

3 4

1 2

3 4K

5

F4F5

1 2

1 2

T2

111 10 9 8 7 6 5 4 3 2

690V

660V

600V

575V

525V

500V

450V

415V

400V

380V

12 13 14

115V

230V

K16

K16

K5X

2:4

X2:

5

K10

X33

PA

NE

LC

DP

312

C 1

D 1

X11

X12

AIT

ACA

I1A

I2A

I3AI

4+1

0V-1

0VAO

1AO

2IA

CT

DI1

DI2

DI3

DI4

DI5

DI6

DI7

DI8

+48V

DO

1D

O2

DO

3D

O4

DO

5D

O6

DO

7_

__

__

++

++

+

M

0V0V

0V0V

0V

X3:

12

34

56

78

910

X4:

12

34

56

78

910

X6:

12

34

56

78

910

X7:

12

34

56

78

1...1

0X

5:

+_

+_

K1

K5

K11

K10

S4

56

K12 * [K

13]

K13K

12

CH

2

CH

3

K12

K16

DC

F 50

6D

CF

600

AMC-DC 2

Con

trol b

oard

(CO

N-2

)

Pow

er s

uppl

y(P

OW

-1)

Fiel

d su

pply

conv

erte

rm

odul

e

ELE

CTR

.D

ISC

ON

-N

EC

T

depe

ndin

g on

the

unit

type

(C1,

C2)

* if

cont

acto

r rel

ay

K13

is u

sed

If S

DC

S-I

OB

-2

is in

use

K10

, K

11 a

nd K

12

are

not

nece

ssar

y

Ove

rvol

tage

prot

ectio

n

K11

= A

larm

II F 4-3


Notes

II F 4-4


3AD

W 0

00 0

72 R

0601

RE

V F

08_2

005

ABB Automation Products GmbHPostfach 118068619 Lampertheim • GERMANYTelefon +49(0) 62 06 5 03-0Telefax +49(0) 62 06 5 03-6 09www.abb.com/dc

*072R0601A5320000**072R0601A5320000*

DCS 400

DCS 500B / DCS 600

DCS 400 / DCS 500Easy Drive

DCA 500 / DCA 600

DCE 500 / DCE 600

The drive module for standard applications Integrated field supply (max. 20 A) Accurate speed and torque control Extremely small and compact design Very easy installation and commissioning Express delivery Power range: 10...500 kW (13...670 HP)

The drive module for demandingapplications Free programming of software 6- and 12-pulse configuration up to 10 MW/

13,000 HP and more Plain text display Power range: 10...5000 kW (13...6700 HP)

Highly integrated panel Excellent upgrade or revamp solution Contains:

DCS 500B / DCS 600 module AC fuses Auxiliary transformer Motor fan starter with protection Main contactor

Power range: 10...130 kW (26...300 HP)

The complete standard cabinet solution Pre-engineered Easy installation and commissioning Protection class: IP 21 Plain text display Short delivery time Power range: 50...1350 kW (65...1800 HP)

For complex, completely engineered DriveSystem in common cabinet design Flexible and modular hardware structure 6- and 12-pulse configuration up to 18 MW/

23,000 HP and more Pre-programmed applications:

Metals, Cranes, P&P application, Mining Power range: 10...18000 kW (13...23000 HP)

DC Drives Product Portfolio

Since we aim to always meet the latest state-of-the-artstandards with our products, we are sure you willunderstand when we reserve the right to alter particularsof design, figures, sizes, weights, etc. for our equipmentas specified in this brochure.

DCS Thyristor Power Converters for DC Drive Systems · 2021. 2. 17. · NDBU95-NDPA-02 -NDPC-12...

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Transcript of DCS Thyristor Power Converters for DC Drive Systems · 2021. 2. 17. · NDBU95-NDPA-02 -NDPC-12...