DB GB IBS S7 300 BC-T

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5472C 1 IBS S7 300 BC-T 12/2001 Data Sheet 5472C Product Description INTERBUS Generation 4 controller board for Siemens SIMATIC ® S7-300 control systems. Features INTERBUS protocol (DIN EN 19258) Startup using "plug & play" Functions: Up to 256 devices (254 remote bus devices) Up to 16 device levels Up to 3840 I/O points PCP communication is not supported Supports the INTERBUS Inline system Supports INTERBUS Loop/Loop 2 devices IBS CMD G4 support Diagnostic LEDs Firmware download via RS-232 Applications Coupling of INTERBUS to SIMATIC ® S7-300 control systems Figure 1 IBS S7 300 BC-T 5 4 7 2 B 0 0 1 Controller Board for Siemens SIMATIC ® S7-300 Control Systems

Transcript of DB GB IBS S7 300 BC-T

Page 1: DB GB IBS S7 300 BC-T

5472C 1

IBS S7 300 BC-T

12/2001Data Sheet 5472C

Product Description

INTERBUS Generation 4 controller board for Siemens SIMATIC® S7-300 control systems.

Features

– INTERBUS protocol (DIN EN 19258)

– Startup using "plug & play"

– Functions:

– Up to 256 devices (254 remote bus devices)

– Up to 16 device levels

– Up to 3840 I/O points

– PCP communication is not supported

– Supports the INTERBUS Inline system

– Supports INTERBUS Loop/Loop 2 devices

– IBS CMD G4 support

– Diagnostic LEDs

– Firmware download via RS-232

Applications

Coupling of INTERBUS to SIMATIC® S7-300 control systems

Figure 1 IBS S7 300 BC-T

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Controller Board for Siemens SIMATIC® S7-300 Control Systems

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Module Overview

Figure 2 Structure of the IBS S7 300 BC-T controller board

The controller board has the following components:

1 Diagnostic interface (9-pos. D-SUB male connector) for connection to a PC

2 Location for the outgoing SIMATIC® bus connector

3 Remote bus connection (9-pos. D-SUB fe-male connector)

4 Configuration button (to be operated with a tool only)

5 Status and error indicators (LEDs) *

6 Revision mark (hardware/firmware)

* For messages see Diagnostics Guide BS SYS DIAG DSC UM E (Order No. 27 47 29 3).

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Function Units of the Controller Board

Remote Bus Connection (REMOTE)

The remote bus interface connects the controller board with the INTERBUS devices (field de-vices). The remote bus connection on the cont-roller board has been designed as a 9-pos. D-SUB female connector.

Figure 3 Remote bus connection

Phoenix Contact provides pre-assembled re-mote bus cables in popular lengths. The design is shown in the figure below.

Figure 4 Example of a remote bus cable (cable type D9/D9)

The IBS OPTOSUB... and OPTOSUB PLUS interface connectors enable you to fit your INTERBUS system with optical fibers.

Diagnostic Interface (RS-232)

The controller board’s serial interface (RS-232) connects a PC with the IBS CMD SWT G4 E software (Order No. 27 21 44 2). This software can be used to configure, parameterize, and di-agnose the INTERBUS system. IBS CMD SWT G4 E is independent of the programming language and operating system of the S7-300 control system. In addition, the firm-ware of the controller board can be downloaded. The serial interface on the front plate of the controller board has been designed as a 9-pos. D-SUB male connector.

Figure 5 Diagnostic interface

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The board is connected to the PC using the RS-232 cable IBS PRG CAB (Order No. 28 06 86 2) shown below.

Figure 6 RS-232 cable for connection to a PC

Diagnostic Indicators

The diagnostic LEDs on the front plate of the controller board show the operating and error states.

Meanings of the diagnostic LEDs:

For additional information about error messages, please refer to the Diag-nostics Guide IBS SYS DIAG DSC UM E (Order No. 27 47 29 3).

CONF Button

Use the configuration button to read the physi-cally connected bus configuration.

Figure 7 CONF button on the controller board

LED Meaning

RDY/RUN

INTERBUS ready to operate (LED flashing)/INTERBUS active (LED permanently on)

BSA Bus segment aborted

FAIL Controller board error, parameterization error or bus error (re-mote bus/local bus)

PF Peripheral fault

STOP Control system in STOP state

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Controller Board Installation

Possible Slots

The S7-300 control system is row-oriented with a maximum of four rows (row 0 to 3). Each row has a maximum of eight slots for I/O modules.

Figure 8 Structure of a SIMATIC® S7-300 control system

Rules for the Use of the Controller Board

The controller board can be operated in rows 0 to 3 (rows 1 to 3 for C7, SINUMERIK 810D, and 840D control systems) in slots 4 to 11. The num-ber of controller boards depends on the current output of the CPU power supply unit and the in-terface module (IM).

Current consumption of the controller board: 350 mA at 5 V, typical

The controller board occupies one slot in the analog control system area (16 bytes inputs and 16 bytes outputs).

The controller board slot indicates where the 16 bytes inputs and 16 bytes outputs are located.

Mounting the Controller Board

Switch off the control system power supply.

Insert the bus connector in the control system component in front of the controller board (see Figure 9).

Figure 9 Inserting the bus connector

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Hook the controller board onto the upper rail of the mounting channel (A) and swivel it down in the bus connector towards the mounting chan-nel (B).

Figure 10 Installing the controller board

Lock the controller board to the mounting chan-nel (C) using the two slotted-head screws at the bottom of the board.

Figure 11 Locking the controller board

Make sure that the system connector makes good contact and the control-ler board is securely placed and locked in the control system.

Integration In STEP 7®

Integrate the controller board as a standard SI-MATIC® component (FM 353 F.STEPPER MOTOR).

To create the hardware configuration, select one of the following two options:

– Reading the control system configuration

– Manual integration of the controller board

For additional information about in-stalling the software and integrating the controller board into STEP 7®, please refer to the Quick Start Guide IBS S7 300 DSC QS UM E (Order No. 27 47 68 8).�

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Controller Board Startup

Reading In/Storing the Bus Configuration

After the controller board has been installed and all components have been connected, you can read in the current bus configuration of the IN-TERBUS system.

Activate the bus supply (UL) connected to the INTERBUS devices. Then press the CONF but-ton on the controller board using a screwdriver. Switch on the control system power supply at the same time. The current bus configuration is read in and permanently stored.

Figure 12 Reading in the bus configuration

Any configuration stored on the cont-roller board is overwritten.

When the INTERBUS configuration is active, the LEDs RDY/RUN on the controller board and UL, RC, and BA on the bus terminal modules are ac-tive.

Figure 13 LEDs on the controller board and bus terminal modules

Integrating INTERBUS Process Data

The I/O address area of the SIMATIC® S7-300 control system depends on the type of CPU. It is split into an input and an output address area. These areas contain the data of the boards ope-rated in the control system.

Driver blocks enable the area of the INTERBUS process data (input and output data of INTER-BUS devices) to be transferred to and from the S7-300 control system block by block. The driver blocks create a process image that reads the in-puts prior to the application program, and writes the outputs to the controller board or output de-vices after they have been processed by the ap-plication program.

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The driver can transfer the input/output data of the INTERBUS system into or out of the I/O area of the control system, bit memory areas or data blocks.

Figure 14 Source and destination areas for IN-TERBUS input/output data

Addressing Rules for the INTERBUS Buffer With Physical Addressing

1. Input and output addresses are considered separately.

2. Word-oriented devices (modules with 16 bits, 32 bits, etc.) are always assigned to even byte addresses.

3. Byte-oriented devices (modules with 8 bits) are assigned to the next free byte address.

4. Nibble-oriented devices (modules with 4 bits, e.g., INTERBUS installation local bus) are assigned to the next free nibble position (4 bits of a byte).

The following example shows the storage of input data for the first five devices (input modu-les 1.1 to 1.5 in Figure 15) of an INTERBUS net-work in the input area of the control system.

Figure 15 Bus configuration example for a G4 network

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The devices are stored in the INTERBUS buffer in the sequence shown below, following the addressing rules described on page 8.

The INTERBUS input data is transferred to the desired destination area (I, M, DB) or from the desired source area (Q, M, DB) of the control system when the driver is called.

Addressing Rules for the INTERBUS Buffer With User-Defined Addressing

With user-defined addressing the addresses are assigned using IBS CMD SWT G4 E software Version 4.32 or later.

Address Assignment in Automatically Configured Systems

Figure 16 Basic representation of the address assignment in automatically configured systems

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Integrating the INTERBUS Standard Regis-ters

Figure 17 Location of the INTERBUS standard registers (in this case: slot 4; addresses 256 to 271)

The INTERBUS standard registers are located in this address area. They enable the easy con-trol of the bus system and diagnostics. They can either be addressed directly via load or transfer instructions or via a driver block.

a Diagnostic status register (2 bytes)

b Diagnostic parameter register (2 bytes)

c Standard function start register (2 bytes)

d Standard function parameter register (2 bytes)

e Standard function status register (2 bytes)

f Information register (2 bytes)

The base address depends on the slot and is located in the analog area of the control system (see Figure 8 on page 5 and Figure 17).

The Information Register

The information register indicates the number of connected input/output bytes of the INTERBUS system (process data). Inputs and outputs are listed separately.

Time Response of the IB_READ and IB_WRITE Driver Blocks

The runtime of the IB_READ and IB_WRITE dri-ver blocks depends on the number of set IN_BYTES and OUT_BYTES (see also Figure 18 on page 11). It is calculated as fol-lows:

truntime [ms] = toffset + x * 10 µs/byte

The offset time toffset results from the call time for the corresponding driver block. It is 1.4 ms for the IB_READ and IB_WRITE driver blocks.

The value "x" results from the number of IN_BYTES/OUT_BYTES entered in the DEST/SOURCE parameter. The specified number of bytes is al-ways transferred irrespective of the number of IN_BYTES and OUT_BYTES in the connected IN-TERBUS system.

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Figure 18 Time response of the READ/WRITE blocks

Diagnostic Register

The diagnostic display is mapped to the control system by the diagnostic status register and dia-gnostic parameter register. These registers in-form the control system about the current state of the INTERBUS system. In the application pro-gram, operating states, errors, and other infor-mation are represented as inputs.

The extended diagnostic parameter register contains additional diagnostic information about the INTERBUS system.

Diagnostic Status Register

In the diagnostic status register, information is available as input bits. A state is assigned to each bit and further defined by the diagnostic pa-rameter register.

Figure 19 Diagnostic status register

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Diagnostic Parameter Register

The diagnostic parameter register provides ad-ditional information on the error indicated in the diagnostic status register. This is either

the error location (in the case of bus errors)

or the error code.

Whenever an error bit is set, the 16-bit diagnostic parameter register is rewritten. If no error bit is set, the re-gister has the value 0.

Standard Function Start Register

Frequently used predefined functions can be executed with a special standard function start register by setting a bit (default).

New functions can only be executed after the preceding function has fini-shed.

The individual standard function start bits have the following functions:

Figure 20 Assignment of frequently used func-tions in the standard function start register

When writing bits 0 to 7 (byte n) and bit 7 (byte n+1) of the standard func-tion start register, errors may arise in the INTERBUS system that could re-sult in damage or personal injury.

The processing sequence can be controlled using the corresponding standard function status bit. As long as a function is pro-cessed the corresponding standard function sta-tus bit is active.

Regardless of whether or not it was possible to execute the service successfully, the standard function status bit is reset to zero after proces-sing.

The standard function result bit (RESULT bit) in the diagnostic status register indicates whether the function was executed successfully.

In order to execute the functions marked *, addi-tional parameters are required, which must be transferred to the separate standard function pa-rameter register (e.g., device number).

For additional information, please re-fer to the Quick Start Guide IBS S7 300 BC QS UM E (Order No. 27 47 68 8).

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� ! � & $ ! > $ 0 / $ 4 ! = $ ! $ � / ! & / ! $ � " � $ � ) ! $� $ ! � � $ ) � " # � - / � ! � � " $ C

� � � � � � � � .�

� ! � ! $ ! > $ � � * 6 , � ( � $ 4 !

� / ! $ " � ! $ 0 @ � ! ! " $ 0 4 $! > $ / D

� � � � � � � �

" " � �

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IBS S7 300 BC-T

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Technical Data

General Data

Order Designation IBS S7 300 BC-T

Dimensions 80 x 125 x 110 (W x H x D) in mm (3.150 x 4.921 x 4.331 in.)

Weight 400 g

Control System

Permissible Siemens SIMATIC® S7-300 types CPU 312 to 318

Data Interfaces

Control system SIMATIC® S7-300 I/O bus

INTERBUS Remote bus, 9-pos. D-SUB female connector

Parameterization, operation, and diagnostics RS-232-C, 9-pos. D-SUB male connector

Supply

Connection Via SIMATIC® S7-300 I/O bus

Voltage Via SIMATIC® S7-300 I/O bus

Current consumption 350 mA at 5 V, typical

Loss 1.75 W, typical

Ambient Conditions

Permissible operating temperature 0 to 60°C (32 to 140°F) (horizontal mounting)0 to 40°C (32 to 104°F) (vertical mounting)

Permissible storage temperature -40 to 70°C (-40 to +158°F)

Permissible humidity (operation) 30% to 75% without condensation

Permissible humidity (storage and transport) 30% to 95% without condensation

Permissible air pressure (operation) 860 hPa to 1080 hPa (up to 1500 m [4921 ft.] above sea level)

Permissible air pressure (storage and transport) 660 hPa to 1080 hPa (up to 3500 m [11483 ft.] above sea level)

Programming Data

Addressable control system areas I, Q, M, DB

Occupied analog address area in the control system (slot-dependent)

16 bytes of inputs and 16 bytes of outputs

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14 5472C

Conformance With EMC Directive 89/336/EEC

INTERBUS Data

Number of devices 256 (254 remote bus devices)

Process data inputs 240 bytes (1920 bits)

Process data outputs 240 bytes (1920 bits)

Device with parameter channel Process data inputs/outputs are supported, parameter data (PCP communication) is not supported

Optical Diagnostics

RDY/RUN INTERBUS ready to operate (LED flashing)/INTERBUS active (LED permanently on)

BSA Bus segment aborted

FAIL Controller board error, parameterization error or bus error (remote bus/local bus)

PF Peripheral fault

STOP Control system in STOP state

Noise Immunity Test According to EN 50 082-2

Electrostatic discharge (ESD) EN 61 000-4-2/IEC 1000-4-2

Criterion B6 kV contact discharge8 kV air discharge

Electromagnetic fields ENV 50 140IEC 1000-4-3

Criterion AField strength: 10 V/m

Fast transients (burst) EN 61 000-4-4/IEC 1000-4-4

Criterion BSignal/data lines: 2 kV

Conducted interference ENV 50 141IEC 1000-4-6

Criterion ATest voltage 10 V

Surge test ENV 50 142IEC 801-5

Criterion CSignal/data lines: 2 kVSupply line: 0.5 kV

Noise Emission Test According to EN 55 011

Noise emission of housing EN 55 011 Class A, Group 1

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Ordering Data

Description Order Designation Order No.

S7-300 controller board IBS S7 300 BC-T 27 21 94 7

S7 300 BC-T system package with S7-300 controller board, user manual, RS-232 cable, and IBS CMD soft-ware (German)

IBS S7 300 B SYSKIT 27 21 92 1

S7 300 BC-T system package (English) IBS S7 300 B SYSKIT E 27 21 93 4

User manual including driver software (German) IBS S7 300 B UM 27 47 50 7

User manual including driver software (English) IBS S7 300 B UM E 27 47 51 0

Cable for connecting controller board- to PC (RS-232), 3 m (9.84 ft.) long- to PG (TTY), 0.9 m (2.95 ft.) long

IBS PRG CABPSM KA V.24/TTY-P/PA

28 06 86 227 62 00 3

IBS CMD software (German) IBS CMD SWT G4 27 21 43 9

IBS CMD software (English) IBS CMD SWT G4 E 27 21 44 2

"Configuring and Installing INTERBUS" User Manual (German)

IBS SYS PRO INST UM 27 43 79 2

"Configuring and Installing INTERBUS" User Manual (English)

IBS SYS PRO INST UM E 27 43 80 2

Optical fiber interface connector for REMOTE interface, polymer fiber

OPTOSUB-PLUS-K/OUT 27 99 61 0

Optical fiber interface connector for REMOTE interface, glass fiber

OPTOSUB-PLUS-G/OUT 27 99 63 6

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Phoenix Contact GmbH & Co. KGFlachsmarktstr. 832825 BlombergGermany

+ 49 - (0) 52 35 - 3-00

+ 49 - (0) 52 35 - 3-4 12 00

www.phoenixcontact.com

Worldwide Locations:www.phoenixcontact.com/salesnetwork