DAYTON Press Die Components Catalog 2013 Asia Pacific Version

www.dayton.co.jpwww.dayton.co.jp/apap

Dayton Progress Corporation

CANADADayton Progress Canada, Ltd.861 Rowntree Dairy RoadWoodbridge, Ontario L4L 5W3Telephone : (905)264-2445Fax : (905)264-1071

GERMANY

Adenauerallee 2 61440 Oberursel / Ts, GermanyPostfach 116561401 Oberursel / Ts, GermanyTelephone : (06171)9242-01Fax : (06171)9242-20

FRANCE

CZECHDayton Progress Czech sro

MEXICODayton Progress Mexico, S. de R.L de C.V.

Access II Number 5, Warehouse 9Benito Juarez Industrial ParkQueretaro, Qro. Mexico 76130Telephone : 01 442 2095114Fax : 01 442 2095 123

Prazska 707CZ-294 71 Benatky nad JizerouCzech RepublicTelephone : 420 326375911Fax : 420 326375910

JAPAN

DAYTON PROGRESS CORPORATION500 Progress Road P.O.Box39Dayton, Ohio 45449-0039 USATelephone : (937)859-5111Fax : (937)859-5353

USA

Dayton Progress Corporation of Japan2-7-35 Hashimotodai, Midori-ku,Sagamihara-shi, Kanagawa-ken252-0132 JapanTelephone : (042)774-0821Fax : (042)773-4955

UNITED KINGDOMDayton Progress Ltd. (UK)G1 Holly Farm Business Park Honiley,Kenilworth Warwickshire CV81NP United KingdomTelephone : 01926 484192Fax : 01926 484172

Dayton Progress GmbH

Dayton Progress S.A.S.105 Avenue de I Epinette BP128Zone Industrielle 77107 Meaux Cedex,FranceTelephone : 01 60 24 73 01Fax : 01 60 24 73 00

PORTUGAL

Zona Industrial de Casal da Areia Lote 17, Cos 2460-392 Alcobaca, PortugalTelephone : 351 262 540 400Fax : 351 262 540 409

Dayton Progress Perfuradores Lda.,

AUSTRALIABELGIUMBRAZILCHINA DENMARKFINLANDHONG KONGINDIAINDONESIA

ITALYKOREAMALAYSIAMEXICONETHERLANDSNEW ZEALANDNORWAYSINGAPORESOUTH AFRICA

SPAINSWEDENSWITZERLANDTAIWANTHAILANDTURKEYVIETNAM

DAYTON GLOBAL HEAD-QUARTERS

DAYTON GLOBAL SUBSIDIARIES

DAYTON GLOBAL DISTRIBUTORS

DAYTON GLOBAL LICENSED MANUFACTURING PARTNERS

CHINA INDIA KOREA THAILAND

DAYTON JAPANDAYTON PROGRESS

DAYTON CANADA

DAYTON PORTUGALDAYTON FRANCE

DAYTON UK

DAYTON CZECHDAYTON GERMANY

DAYTON MEXICO

2

DAYTON PROGRESS GLOBAL NETWORK

DAYTON PROGRESS GLOBAL HEAD-QUARTERS (OHIO, USA)

More piercing andextrudingapplications

Pun

ches

2012 Dayton Progress Corp. All rights reserved.

More piercing andextrudingapplications

D ie

But

tons

2012 Dayton Progress Corp. All rights reserved.

3

An improved version from WPC+DLC of Catalog 2012

Ultra hard DLC "UDLC"

"Posi-Loc" Positive Locking Ball Lock RetainersTo eliminate "ball bouncing", screw to securethe ball, the punch reliably held.

New types of Change RetainersThe 10mm stroke type and For high-tensile steel plate type.

"UDLC" CoatingUltra hard DLC has evolved the function of anti-adhesion aluminum.

Reliably retain the slug, prevent pulling. "Slug Retention Buttons"

"Locate Pins" Screwed type."Die Checkers"

Used to check the pressure toward workpiece at the stamping process.

"Form Punches" "Form Die Buttons"Three-dimensional point shapes. Three-dimensional point shapes.

p.254, p.476

p.266, p.486

p.295, p.296p.489

p.524

p.634 p.635

p.556

The "Extrusion Punches" of the catalog 2012 changed the name to "Form Punches". There is no change how to order.

2013 New Products InformationWe added these to products lineup in response to the customer's requests.

Note : Product Name ChangedAlso except the above, we are preparing new products and new services.

For Aluminum Stamping

Product Introduction

4

Cost-effective Dayton punches include Press Fit (headed) and Jektole (slug ejection) punches, pilots, and special use punches.Optional composition materials include D2 (SKD11) and M2 (SKH51) equivalents and powdered high speed steels.To increase hardness and improve wear, we provide a full range of surface coatings, including Titanium Nitride, Titanium Carbonitride, Aluminum Chromnitride, and other heat treating processes.

Ball Lock Punches are mainstays in high-demand industries where dies are large and cannot be removed easily. The ball lock design allows worn punches and die buttons to be replaced without removing the die from the press, thus saving many hours of downtime. Dayton Ball Lock Punches are available in a variety of shapes, sizes, surface coatings, and configura-tions, e.g., point-larger-than-shank.

Press Fit Punches (Headed Punches) Ball Lock Punches

Dayton True Location Single Punch Retainers provide a timesaving, cost-effective solution for fitting single Press Fit Punches onto a die set. They eliminate the need to design, build, and fit one-of-a-kind retainers. True Location Single Punch Retainers are available for both round and shaped punches. True Location Single Punch Retainers allow easy replacement of broken or worn punches, drastically reducing down time.

Dayton True Position Single Punch Retainers are used for fitting single Ball Lock Punches onto a die set. They are available for both heavy and light duty applications. Dayton True Position Retainers are typically used in high-volume industries (such as automotive and appliance), and many automotive manufacturers have adopted True Position Retainers as the world standard. They are CNC compatible; require no re-doweling when replaced; and the precision-ground ball assures positive, repetitive alignment of shaped punches.

Press Fit Retainers for Single Punch Ball Lock Retainers for Single Punch

We performed a lineup of various products in response to the customers request.

5

Dayton Progress sells, services, and supports a full range of both standard and per-print special products, including a wide range of custom-designed products for automotive industry. Our special products include custom-designed punches, retainers, change retainers, die buttons, and more. All special products are made to the highest standards, the tightest tolerances, and the quickest turnaroundalways with the special needs of our individual customers in mind. To ensure quick, accurate design and order processing.We are now producing all special products with the use of 2D and 3D data. Technical inquiries are welcome.

Specials

Handleable CAD Data List

Multi-Change retainers and Change retainers are ideal to use in tooling operations that require different hole patterns. In addition, they can eliminate the need for multiple dies. For example, different parts-such as right-and-left-hand can be run in a single die.

Multi-Change Retainers / Change Retainers Dayton quality, long-lasting Die Springs are available in a wide range of lengths, diameters, and load classifications. Many major manufacturers specify Dayton Die Springs for optimum perfor-mance.

Die Springs

This stripper uses coil spring as the pressure source.It is popular since a release start of September, 2011.It has the space-saving, high capacity, high durability, and reliability.Its available for not only Press Fit Retainers but also Ball Lock Retainers.

Coil Spring Type Steel Stripper CSST

Urethane Spring Type Steel Stripper DayStrip This stripper is characterized by its robustness, long life cycle, high stripping force and its solid quality.

2D / 3D ExtensionsCAD systemsor file types.

DAutoCAD 2DDXFCATIA V5UnigraphicsI-DEASSolidWorksParasolidIGESSTEPCADmeisterCADCEUS

*.dwg *.dxf *.CATPart *CATProduct*.prt*.IDI*.sldam *.sldprt*.x_t *.x_b *.xmt_txt *.xmt_bin*.igs *.iges*.stp *.step*.cprt *.casm*.cfio

D

6

2 4 6 11 12

14

3

SP_SJ_

32 34 36

TiN

38

TiCN XNA

AP_

112 114

TiN

116 118

TiCN XNA

132

APA

133 134 135

56

TiN

58 60 62

TiCN XNA

148

APT

APT

149 150 151 152 153 154 155

156 157 158 159

TiN

PS

TiCN XNA TiN TiCN XNA

TiN TiCN XNA

TiN TiCN XNA

144 145 146 147

TiN TiCN XNA

SPA

128 129 130 131

TiN TiCN XNA

140 141 142 143

TiN TiCN XNA

136 137 138 139

TiN TiCN XNA

120 122

TiN

124 126

TiCN XNA

96

TiN

98 100 102

TiCN XNA

104

WPC+XNA

106

DLC

108 110

XNAP

80 82

TiN

84 86

TiCN XNA

88 90

TiN

92 94

TiCN XNA

PS PS

AJ_

64

TiN

66 68 70

TiCN XNA

72

WPC+XNA

74

DLC

76 78

XNAP

40

TiN

42 44 46

TiCN XNA

48

WPC+XNA

50

DLC

52 54

XNAP

16

TiN

18 20 22

TiCN XNA

24

WPC+XNA

26

DLC

28 30

XNAP UDLC

160 161

SJB

162 163

SPB

164 165 166

PS

AJB

167 168

PS

169

APB

178

WPC+XNA

180

XNAP

174 176170 172

TiN TiCN XNA

SJ_F

TiN TiCN XNA

PS4

182 184 186 188

UDLC

UDLC UDLC

ContentsDayton Progress Corporation

Con

tent

s

Punches-Press Fit

Center DowelJektole Punches

Center DowelRegular Punches

Jektole Punches Regular Punches

Pilots

Pilots

For Thicker Material


Dayton ProgressGlobal Network

2013New ProductsInformation

Product Introduction

Contents How To UseCatalog

Action To TheEnvironment

D2 (SKD11 equiv.) D2 (SKD11 equiv.)

D2 (SKD11 equiv.)


D2 (SKD11 equiv.)

Surface Coating

Surface Coating Surface Coating Surface Coating Surface CoatingSurface Coating

Surface Coating Surface Coating Surface Coating Surface Coating Surface Coating Surface Coating Surface Coating

Surface Coating

Surface Coating

Surface Coating Surface Coating Surface Coating

M2 (SKH51 equiv.) M2 (SKH51 equiv.)

M2 (SKH51 equiv.)

M2 (SKH51 equiv.) M2 (SKH51 equiv.) M2 (SKH51 equiv.) M2 (SKH51 equiv.) M2 (SKH51 equiv.)

M2 (SKH51 equiv.)

M2 (SKH51 equiv.)

Positive Pick UpCenter Dowel Pilots

Positive Pick UpRegular Pilots

Variable Size Center Dowel Pilots

APPM (Middle)SPPM (Middle)SPPL (Long)

Variable Size Center Dowel Pilots

Variable Size Regular Pilots

Center DowelJektole Punch Blanks

Center DowelRegular Punch Blanks

Regular Punch Blanks

R Jektole Punch Blanks

R

R

R

R

D2 M2 D2 M2 D2 M2 D2 M2 Surface Coating Surface Coating

NEW

NEW NEW

NEW

Page

W

P

A2

W2

A

P

A2

A

W

7

DRTDRTS

DRTMDRTSM

ERTERTSERTX

278 279 280

GRTGRTS

ORTORTS

ORTMORTSM

281

294 295 296

MRA

297 298 299 300

ARALARASL ARAFLARAFSL

ARCARCS

DRTFDRTFS

DRTFMDRTFSM

DRTTDRTTS

285 286 287

288 290 292

282 283

JRTFJRTFS

JRTFMJRTFSM

ARTFARTFS

284

D2 (SKD11 equiv.) M2 (SKH51 equiv.)

SPXE

W200,W300 Series W400,W500,W600 Series

ADXE

TiN W2xx

55,70 80140 150220

W3xx W203_XS19 W7xx W8xx X_XS19W401_XS19W4xx W5xx W6xx

250

258 268

251

TiCN XNA

ARTARTSARTST

SJWSPWAJWAPWSJWFSPWF

W700,W800 Series etc.SJWSPWAJWAPWSJWFSPWF

SJWSPWAJWAPWSJWFSPWF

272270

SRTSRTSSRTSH

273 274 275 276 277

252 254 255 256 257

JRTJRTSJRTST

JRTMJRTSM

NEW

NEW

NEW NEW

NEW NEW

Retainers-Press Fit

Con

tent

s

ClassifiedShapes

LockingDevices

Data forProjectionPierce Punches

Headed CNC(25mm)

Headed CNCEconomy (25mm)

Headed ManualEconomy (25mm)

Headed(25mm)

Single Bolt Mount

Headed CNC(30mm)

Headed Manual(30mm)


Headed CNCEconomy (30mm)

Headed CNC (30mm)

Headed ManualEconomy (30mm)

Headed CNC(30mm)

Headed Manual(30mm)

Headed CNC(35mm)

Backing Plates/ Shim plates

Manual TypeChange Retainers

Multi-ChangeRetainers

ARP ARPFARAARAS

Multi-LocationRetainers

Air Cylinder TypeChange Retainers


10 mm Stroke type8 mm Stroke typeFor High-tensile steel plate type10 mm Stroke type


TM

WPC+XNA XNAPTiN TiCN XNATiN TiCN XNA

AJ_F AP_F

TiN TiCN XNAWPC+XNA XNAPTiN TiCN XNAWPC+XNA XNAPTiN TiCN XNA

PS4

SP_F

PS4

TiN TiCN XNA

PS4

238 240222 224 226 228202 204 206 208 234 236230 232218 220214 216210 212198 200194 196190 192 242 244 246 248


Center DowelRegular Punches Jektole Punches Regular Punches

M2 (SKH51 equiv.) M2 (SKH51 equiv.) M2 (SKH51 equiv.)

Surface CoatingSurface CoatingSurface CoatingSurface CoatingSurface CoatingSurface Coating

Surface Coating

R

For Thinner MaterialProjectionPierce Punches / Die Buttons

Headed CNC(25mm)

Headed CNC(25mm)

Headed Manual(25mm)

Headed(25mm)

Summary ofForm Punches (Press Fit)

D2 (SKD11 equiv.)

Page

W

P

A2

W2

A

P

A2

A

W

8

489 491490

Posi-LocPosi-Loc

BRTL BRTBL

TiN

CPT

456 457 458 459 460

TiCN XNA TiN

461 462 463

TiCN XNA

464

TiN

465 466 467

TiCN XNA

468

D2

469

M2

470

PS4

CJB

471

D2

472

M2

473

PS4

CPB

474 476 477 478 479 488

PS4

CZ_ CK_

CP_

428 430

TiN

432 434

444

TiCN XNA

452

TiN

CPA

453 454 455

TiCN XNA

436 438

TiN

440 442

TiCN XNA

445 446 447

TiN TiCN XNA

448 449 450 451

TiN TiCN XNA

PS4

412

TiN

414 416 418

TiCN XNA

420

WPC+XNA

422

DLC

424 426

XNAP

380

TiN

382 384 386 396 398

TiCN XNA

388

WPC+XNA

390

DLC

392 394

XNAP TiN

400 402

TiCN XNA

404 406

TiN

408 410

TiCN XNA

PS4

CJ_

W200,W300 Series

W2xx W3xx W203_XS19

BJWBPWCJWCPW

BJWBPWCJWCPW

BJWBPWCJWCPW

W400,W500,W600 Series

W401_XS19

D2 (SKD11 equiv.) M2 (SKH51 equiv.)W4xx W5xx W6xx W7xx W8xx X_XS19

W700,W800 Series etc.

NEW NEW

NEWNEW

NEWNEW

NEW NEW NEW

UDLC UDLC

Heavy Duty

BJ_ BP_Jektole PunchesR

R

Regular Punches

TiN TiCN XNA WPC+XNA DLCXNAP TiN TiCN XNA TiN TiCN XNAWPC+XNA DLCXNAP TiN TiCN XNAUDLC UDLC

NEW NEW

Punches-Ball Lock

PS4 PS4

Surface Coating

M2 (SKH51 equiv.) M2 (SKH51 equiv.)

Surface Coating Surface CoatingSurface Coating

302 304 306 308 310 320 322312 314 316 318 324 326 328 330 332 334 344 346336 338 340 342 348 350

Heavy Duty

Heavy Duty

353 354 355352 356

TiN TiCN XNA

357 358 359

TiN TiCN XNA TiN

360 361 362 363TiCN XNA TiN

364 365 366 367TiCN XNA TiN

368 369 370 371TiCN XNA TiN

372 373 376 377 378 379374 375TiCN XNA

BZ_ BK_ BPA BPT

Point Larger than ShankJektole PunchesR

Point Larger than ShankRegular Punches Positive Pick Up Pilots

Regular PilotsJektole Punch Blanks

R Regular Punch Blanks

BPBBJB

PS4 PS4

M2 PS4M2 PS4

M2 (SKH51 equiv.) M2 (SKH51 equiv.) M2 (SKH51 equiv.)

M2 (SKH51 equiv.)

M2 (SKH51 equiv.) M2 (SKH51 equiv.) M2 (SKH51 equiv.) M2 (SKH51 equiv.)

M2 (SKH51 equiv.)

M2 (SKH51 equiv.)

Surface Coating Surface Coating Surface Coating Surface Coating Surface Coating Surface Coating

Surface CoatingSurface CoatingSurface Coating

Surface CoatingSurface CoatingSurface CoatingSurface CoatingSurface CoatingSurface Coating

Surface CoatingSurface CoatingSurface Coating

Summary ofForm Punches (Ball Lock)

Summaryof Posi-Loc Boll LockRetainer

Con

tent

s

Jektole Punches Regular Punches

Light Duty

Light Duty


Jektole Punch Blanks

R Regular Punch Blanks

Regular PilotsPoint Larger than ShankJektole PunchesR

Point Larger than ShankRegular Punches

Positive Pick Up Pilots

D2 (SKD11 equiv.)

ClassifiedShapes

Retainers-Ball Lock

With Backing Plates

Page

Slug Control

W

P

A2

W2

A

P

A2

A

W

9

CSL-SP

601

CSF-SP

596

CSR-SP

592

CSU-SP

588584

CSM-SP

606

573

582

USHUSMUSW

UST CSSTUBFURFUHMUAF

UBPURPUHSUAS

UBG_A/UBF_A/UBE_A

566 572

UBPURPUHMUAP

564

UBKURKUHKUAK

570 574 578563562 568

506499 504

Heavy Duty Heavy DutyHeavyLight Duty Light

Backing Plates/ Shim plates

With Backing Plates Compact

For SmallHoles

Compact Multi-LocationRetainers

TMAir CylinderReversible TypeChangeRetainers

Air CylinderChangeRetainers

Accessories

BRABRARBRPTRN06TRTCRT

NRTBRTBBRTCRP

492 493 494 495 496 497 500 502

538520 522516 518 526 528 530 532 534 536512 514508507 510 524

540 541 561558 560554 556 557542 544 550 552546 548

498

Die Buttons

HeadlessSlug Retention Buttons

Dowel Flat Dowel Flat Dowel Flat Dowel Flat

Locking Device Locking Device Locking Device Locking Device

D2 (SKD11 equiv.)

D2 (SKD11 equiv.) Locking Device Locking Device Locking Device Locking Device

Dowel Dowel

Slug Control Slug Control

D2 (SKD11 equiv.)

Flat Flat Slug Control

D2 (SKD11 equiv.)

D2 (SKD11 equiv.)Slug Control Slug Control

M2 (SKH51 equiv.)

Headless M-Type Tapered Relief

Flame Hardened

AN_ AD_T

AD_D AD_MAD_

ADXG

SX 105V

NEW

Light Duty ClassifiedShapes

Slug Control Slug Control Slug Control Slug Control

D2 (SKD11 equiv.) D2 (SKD11 equiv.) D2 (SKD11 equiv.) D2 (SKD11 equiv.)M2 (SKH51 equiv.)

Ball Lock Flats HeadedFlats HeadedM-Type

LockingDevices Slug Control

- XSC -Keys

CD_ AH_ AH_MADWADWMANWAHWM

W9xx

W900 Series

NEW

NEW

Summaryof Form DieButtons

Con

tent

sStripper

Urethane Strippers Fall Prevention Urethane Stripper Set

Headed DualDurometer

For ORTHeaded

TaperedM-Type For Press Fit

For Ball Lock

For Press Fit

For Ball Lock

Steel-EndUrethane Strippers

Coil Spring TypeSteel Strippers

Urethane Spring TypeSteel Strippers

DAY Strip

Springs

Max. deflection 60%

Coil Springs

Super High DeflectionMax. deflection 50%High Deflection

Max. deflection 50%Lightest Load

Max. deflection 40%Light Load

Max. deflection 32%Medium Load

Page

10

Heavy Duty

Con

tent

s

Page

UA-SP

UAB-SP

628 629

630 631 632

260, 481 262, 482 264, 484

633

UAL-SP UNL-SP EPA-SP EPB-SP

261259, 480635634 267, 487, 643

636 677 685

UZ-SP UZL-SP

UXA-SP UXN-SP

UNB-SP

SGA-SP

DCRW DCWLCLLCLH

LCSLCSH

626 627

SGB-SP SGC-SPCSB-SP

616

CSG-SP

621

CSH-SP

611

NEW

Die Checkers

NEW

Locate Pins

Max. deflection 24%Heavy Load

Max. deflection 20%Super Load

Max. deflection 20%Hyper Heavy Load

Straight Type Headed Type

Spring Guide Pins

Spring Guide Retainers Urethanes

(Max. 25%) (Max. 30%) (Max. 30%)

Urethane Blanks Urethane With Spot Facing Hole

Urethane Stock Block Set

USB-SP(with retainer)USBB-SP(with bolts & retainer)

Stroke End Pipes

Side fixed type Center fixed type

ProductData

PS4(/PS) EVERLASTJektoleData

R Shear Angle Set Delivery Coating

TechnicalData 1

TechnicalData 2

Index

Improving PerforatingProductivity SelectorProblem SolverTechnical Document of EVERLASTStamping BasicsBirth of a HoleBall Lock System

Dimensions allowance to use in a fit to use regularly (Hole)Dimensions allowance to use in a fit to use regularly (Shaft)Surface RoughnessSurface roughness by different processing methodsTable of conversion rate of JIS units attendant on switchover to SI unitsApproximate Conversion of Rockwell Hardness C Values for SteelComparisons of Materials between JIS and Foreign Standards

Action To The Environment

RoHS Directive Limited Value

List of RoHS Directive object materials

Material

Cadmium and the Compound

Hexavalent Chromium

Lead and the Compound

Mercury and the Compound

Polybrominated Biphenyl (PBB)

Polybrominated Diphenyl Ether (PBDE)

As for the packing materials, quantity is less than 100ppm.

Exemptions for Lead (Pb) as an alloying element in steel containing up to 0.35% by weight,

*1 RoHS Directive Limit to specific harmful object use established in EU (European Union).*2 In some packing materials, there is the one which the toxic substance of approximately 3% at the maximum of the extreme value is included in. The product which began the handling newly, there is the thing included in a very small amount inside the limit.

Photo : Sagamihara, Japan

As a part of EU environmental regulation, RoHS Directive *1 began in July, 2006 on a global scale. In the DAYTON group, we dont use the science material becoming an object of RoHS Directive in all of the handling product. *2 We will send the product which considered environment so far from now on.

11

100 ppm

1000 ppm

1000 ppm

1000 ppm

1000 ppm

1000 ppm

A

D+3

6 + 0.017+ 0.025

deep

R0.3 L 1 L

+0.2+1

+0.3 0

00

5

D

D

R13

P/W

m5

0.5

-0.0

3 -0

.05

0.4 x11

0 -0.3

Type SJ_

G= (P-2R)2+ (W-2R)2+ 2R

G= P 2+ W 2

0.5RW 2

G2

W

GGG

0.01

0.01

W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

X OR HK JL

L P

60

70 70

71 71 71

80 80 80 80

90 90 90 90

100 100 100 100

110 110 110 110

120 120 120 120

130 130 130 130

60

70 70

71 71 71

80 80 80 80

90 90 90 90

100 100 100 100

110 110 110 110

120 120 120 120

130 130 130 130

70 71 80 80

90 90

100 100 100

110 110 110

120 120 120

130 130 130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.00 12.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00 8.00 6.00 7.00 8.00 7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.00 15.97

24.97

13.00

10.00 11.00

12.00 15.00

19.97

31.97

16.00 18.00

16.00 18.00 20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

K L

J

X O H J R L K K

10

13 19

2530

13

13 19

2530

3016 19 25

4070 71 80

80

90 90

100 100 100

110 110 110

120 120 120

130 130 130

3019 25

4070 71 80

80

90 90

100 100 100

110 110 110

120 120 120

130 130 130

70 70

71 71

80 80 80

90 90 90

100 100 100 100

110 110 110 110

120 120 120 120

130 130 130 130

3019

19

25

40

20

25

32 25

3040

70 70

71 71

80 80 80

90 90 90

100 100 100 100

110 110 110 110

120 120 120 120

130 130 130 130

19 25

3040

70 70

71 71

80 80 80

90 90 90

100 100 100 100

110 110 110 110

120 120 120 120

130 130 130 130

19 25

3040

37.97

28.00 23.00

25.00

37.97 38

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.97 45

SJ SJ SJ

X R K

10 16 16

19 19 19

80 100 80

X2 X2

XL 95 XBR19 XL75

P8.3 P8.5 W8.0 P8.2 W7.2 R1.0

PW PW PW PW P PW

W 2

If angle is not specified, becomes 0 degree .

Pre

ss F

it C

ente

r Dow

el J

ekto

le

SteelD2(SKD11 equiv.)HRC60-63

See p. for classified shapes

No side hole forD32-45

Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

Shape K,L:

Shape J,R:

R (Specify)

Shape Shape Shape Shape Shape Shape Shape

m5Tapped dowel 6 x25 1pc included

Shank D

Type Min. Min.W Max.P/G Spec.R Max.

Shape Point Length L1

W/2 R

0.15

Jektole Pin

R

Point standard If point length is not specified, becomes standard like .

ORDER Type Shape D L1 L P/W Spec.R Location Alterations(Only )K XNA XNA XNA

Center Dowel Jektole PunchesAluminum chromnitride coating with merit of high hardness & thermostability.

See p. for surface coating.

Standard Steel D2/Surface CoatingXNA

Coating

12

SJSJSJ

XRK

10 16 16

19 19 19

80 100 80

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

Type Shape D LL1 P/W Spec.R Location Alteration(only )K XNA

XNA XNA

Coating

Product name

Coating

Showing the Coating namein case of the coated punch.

Point Length (B)

S A B 8*

ORDER

4

How To Use Catalog

Material, Hardness

Materials has D2(SKD11), M2(SKH51) & PS4/PS(Powder high-speed steel).

Standard sizes are differentby materials.

The unit is mm. The unit notation is omitted within this catalog.

Specifications Table

About Point length Standard

= Point StandardIf point length is not specified, becomes standard length.

In case of Die Button, if point length type is not specified, becomes standard length "S".

About Point lengthfor Die Button

How to Order

Please see that there areno omission of instructionsuch as location angle.

Alterationinstruction

X It is able to add locking device in case of shape too.The locking angle without indication becomes standard. - PressFit Punch--- 0 - BallLock Punch---90 - Die Button--------- 0Select appropriate length from

alternative length inside the red box.

L1=Point Length

(This page is only for explanation.)

87

Overall Length ShortenedStock removal from the point end shortens the L1 length. To maintain point length, specify XBR.

XL

Precision Overall Length Same as XL, except overall length tolerance is held to 0.02. LL

Head Thinner Than StandardStock removal from the head end shortensthe overall length.

XTPrecision Head Thickness Same as XT, except head thickness tolerance is held to 0.01.

TT

Reduced Head Diameter Minimum head diameter equals D . XH

Rounding0.3mm-1.0mm0.1mm increments

XR

Chamfering 0.3mm-1.0mm 0.1mm increments

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

90

0

0 0

0

90 90

90

180 180

180

F

F F

F= D 2

P

225 (Spec.)

STD.

Min. 27

L 1

XBR

P

8 13 19 25 30 35 40 XBR XBB

D 10 13 16 20 25 32 38 45

2.8

2.8 4.0 6.0 6.0 8.0 10.0

2.8 4.0 6.0 6.0 8.0 10.0 18.0 25.0

3.0 4.0 6.0 6.0 8.0 10.0 18.0 25.0

4.0 4.0 6.0 7.6 10.0 10.0 18.0 25.0

4.0 4.0 6.0 7.6 10.0 10.0 25.0 32.0

6.0 6.0 6.0 7.6 10.0 10.0 28.0 35.0

8 13 19 25 30 35 40 XBR XBB

2.8

2.8 4.0 5.0 5.0 5.0 6.0

3.0 4.0 5.0 5.0 5.0 6.0 8.0 9.0

3.0 4.0 5.0 5.0 5.0 6.0 8.0 9.0

4.0 4.0 6.0 6.0 6.0 7.0 8.0 9.0

4.0 4.5 6.0 6.0 6.0 7.2 10.0 11.0

6.0 6.0 6.0 6.0 6.0 7.2 10.0 11.0

X O H J R L K

Pre

ss F

it C

ente

r Dow

el J

ekto

le

Standard Alterations Point XP, XW XBR,XBB

XW

P

W

XP

P XP

P or W Dimensions Smaller than standard

XJ

No Side Hole Jektole components are not provided. XKSmaller Jektole components

Overall Length

Punch Point

XL LL

L

XT TT

XH

10.0 13.0 16.0 20.0 25.0 32.0

8.8

Shank Dia.

Min. XD 11.5 14.5 18.5 23.5 30.5 Shear Angle

Alternate Lead LengthThe XLD alteration fixes the punch shanklength at 40, measured from the punch head.

XLD

Reduced Shank DiameterHead diameter does not change with bodydiameter.

XD

Shank

These angles are used primarily to reduce slug pulling. p.

Shape X only

XS20XS21

XS22 Jektole

Head

Locations

Depth

Length

Depth of flat is taken from shank, not the head on punches.

Additional Flats

Second Flat is always parallel to the first flat.

Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6

Order Example X290 X5120

Order Example X88180 X89180 DEPTH=4.0 LENGTH=ALL Standard / Alternate Locations

Standard Location is at 0.

Custom Locations

Custom locations is any angle other than 90, 180, or 270.

Alternate locations of 90, 180, or 270 can be specified at no additional cost.The case without indication becomes Standard (0) .

View from the point See p. for Dowel Slots

1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5

X81X82X83X84X85X86X87X88X89

Depth Code 13 16 20

13 16 20

Length X91X92X93X94X95X96X97X98X99

Depth Code Length 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5

13 16 20

13 16 20

Full Length

Full Length Specify Dimensions

Full Length

Full Length Specify Dimensions

Standard /Alternate Locations Custom Locations

L1 Max.

Minimum P Minimum W Point Length other than standardSpecify XBR or XBB and length.(see chart )

79

SteelD2(SKD11 equiv.)/Coating XNA


13

F

180

270

90 Dowel Dia.

STD.

90

0

D 2

P

STD.

F

180

270

90 Dowel Dia.

STD.

Dowel Dia.4

Dowel Dia.6

137.2AD_D137.5

Only in case of 13, F dimensions are different from AD in AD_D.Please take care.

Standard=X41Custom=X71

Standard=X43Custom=X73

Punches = clockwisePress Fit Ball Lock

Die Buttons = counterclockwise

Note of Dowel Slot Die Buttons

180

90

0

270

STD.

0

Example order for reference. Important points, information etc.

Showing reference page.

The meaning of pictographs in the catalog

ORDER

Pointalterations

This is usable in case of the size out of standard range.Please pay attention to coverage.

(This page is only for explanation.)

Eachalterations

This is usable in case of the size out of standard range.About the product out of coverage, there is the case that extra drawing needs.

Locations Please pay attention to rotation direction at the angle indication.

From standard 0

14

p.64 p.6660-63 AJXAJRAJO

AJLAJH

AJKAJJ

TiN TiCN XNA

p.68 p.70

p.80 p.8260-63 AJXAJRAJO

AJLAJH

AJKAJJ

p.84 p.86

p.94

p.72

p.88 p.9062-65

60-63

60-63

62-65

60-63

60-63

60-63

60-63

60-63

60-63

60-63

62-65

AJX AJRAJO

AJLAJH

AJKAJJ

p.92

p.96 p.98APXAPRAPO

APLAPH

APKAPJ

APXAPRAPO

APLAPH

APKAPJ

APXAPRAPO

APLAPH

APKAPJ

p.100 p.102

p.112 p.114 p.116 p.118

p.126

p.104

p.120 p.122 p.124

p.16 p.18SJXSJRSJO

SJLSJH

SJKSJJ

SJXSJRSJO

SJLSJH

SJKSJJ

p.20 p.22 p.24

p.32 p.34 p.36 p.38

p.48p.40 p.42SPXSPRSPO

SPLSPH

SPKSPJ

SPXSPRSPO

SPLSPH

SPKSPJ

p.44 p.46

p.56 p.58 p.60 p.62

60-63p.140 p.141

SPPL

SPPM

APPM

p.142 p.143

p.136 p.137 p.138 p.139

p.144 p.145 p.146 p.147

60-63 p.128 p.129SPA p.130 p.131

60-63 p.132 p.133APA p.134 p.135

p.148 p.149APT

APT

APT

p.150

p.152 p.153 p.154 p.155

p.159

p.151

p.156 p.157 p.158

Summary of Press Fit Punches

Pre

ss F

itP

unch

es

D2(SKD11 equiv.)

M2(SKH51 equiv.)

D2(SKD11 equiv.)

D2(SKD11 equiv.)

M2(SKH51 equiv.)

M2(SKH51 equiv.)

PS

D2(SKD11 equiv.)

D2(SKD11 equiv.)

D2(SKD11 equiv.)

M2(SKH51 equiv.)

M2(SKH51 equiv.)

M2(SKH51 equiv.)

M2(SKH51 equiv.)

M2(SKH51 equiv.)

PS

PS

Jektole Punches

Regular Punches


Center DowelRegular Punches

Positive Pick UpRegular Pilots

Variable Size PilotsCenter Dowel / Regular

Positive Pick UpCenter Dowel Pilots

Pilots

R

R

HRCSteelRound Shape

Type Surface Coating

Others

Center DowelJektole Punch Blanks

Center DowelRegular Punch Blanks

D2(SKD11 equiv.)

M2(SKH51 equiv.)

D2(SKD11 equiv.)

M2(SKH51 equiv.)

R

p.160

p.161

p.162

p.163

60-63

60-63

SJB

SJB

60-63

60-63

SPB

SPB

15

p.16460-63 AJB

TiN TiCN XNA

p.16560-63 AJB

p.166

p.167

p.168

p.169

62-65

60-63

60-63

62-65

60-63

AJB

APB

APB

APB

60-63 p.210 p.212AJXF p.214 p.216

p.230 p.232 p.234 p.236

60-63

60-63

p.170 p.172 p.174 p.176 p.178

p.190 p.192 p.194 p.196

p.250 p.250 p.250p.250

AJRFAJOF

AJLFAJHF

AJKFAJJF

62-65 p.222 p.224AJXF p.226 p.228AJRFAJOF

AJLFAJHF

AJKFAJJF

60-63 APXF APRFAPOF

APLFAPHF

APKFAPJF

p.242 p.244 p.246 p.24862-65 APXF APRFAPOF

APLFAPHF

APKFAPJF

SJXFSJRFSJOF

SJLFSJHF

SJKFSJJF

62-65 p.182 p.184 p.186 p.188SJXFSJRFSJOF

SJLFSJHF

SJKFSJJF

SPXF

SPXE

60-63

60-63

p.251

p.254

ADXE

SJWSPWAJWAPWSJWFSPWFXS19

SPRFSPOF

SPLFSPHF

SPKFSPJF

62-65 p.202 p.204 p.206 p.208

p.218

p.238

p.198

SPXFSPRFSPOF

SPLFSPHF

SPKFSPJF

Pre

ss F

itP

unch

es

For Thicker MaterialCenter Dowel HeadedJektole Punches

D2(SKD11 equiv.)

M2(SKH51 equiv.)

PS4

PS

D2(SKD11 equiv.)

D2(SKD11 equiv.)

D2(SKD11 equiv.)

D2(SKD11 equiv.)

M2(SKH51 equiv.)

M2(SKH51 equiv.)

PS4

M2(SKH51 equiv.)

PS4

M2(SKH51 equiv.)

PS4

Or

M2(SKH51 equiv.)

M2(SKH51 equiv.)

PS

Die Buttons for Projection Punch

Jektole Punch Blanks

Regular Punch Blanks

For Thicker MaterialHeaded Regular Punches

For Thicker MaterialCenter Dowel HeadedRegular Punches

Projection Pierce Punches

Form Punches

For Thicker MaterialCenter Dowel HeadedJektole Punches

R

R

R

HRCSteelRound Shape

Type Surface Coating

Others

NEW

8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le

See p.252-253 for classified shapes



X OR HK JLShape ShapeShape ShapeShape ShapeShape

G= (P-2R)2+ (W-2R)2+ 2R

G= P 2+ W 2m5Tapped dowel 6 x25 1pc included*Check your P&W dimensions to be certain the diagonal G does not exceed the maximum shown.

Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

KL

J

X OHJRL KK

10

1319

2530

13

1319

2530

301619 25

4070 71 80

809090

100100100

110110110

120120120

130130130

3019 25

4070 71 80

809090

100100100

110110110

120120120

130130130

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

3019

19

25

40

20

25

3225

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

37.97

28.0023.00

25.00

37.9738

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.9745

ShankD

TypeMin. Min.W Max.P/G Spec.RMax.

Shape Point Length L1 JektolePin

R

W/2R

0.15

SJSJSJ

XRK

101616

191919

8010080

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

D P/WORDER


Type Shape Spec.R Location Alterations(Only )KL1 L

In case of Locking Device is necessary, Location must be specified.If angle is not specified, becomes 0.

Center Dowel Jektole Punches

16

Standard Steel D2

XL

LL

XT

XH

XR

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

Min. 27

L1

XBR

P

225(Spec.)

STD.

90

0

0 0

90 90

180180

F

F F

F= D2P

Depth

0

90

180Full Length(ALL)

Length+0.03 0

XJ

XK

XL LL

L

XT

XH

10.0 13.0 16.0 20.0 25.0 32.0

- 11.5 14.5 18.5 23.5 30.5

XLD

XD

p.260

XS20 XS21

XS22

Standard Alterations

Pre

ss F

itC

ente

r Dow

el J

ekto

le

8 13 19 25 30 35 40XBR XBB

D1013162025323845

2.8

2.84.06.06.08.010.0

2.84.06.06.08.010.018.025.0

3.04.06.06.08.010.018.025.0

4.04.06.07.610.010.018.025.0

4.04.06.07.610.010.025.032.0

6.06.06.07.610.010.028.035.0

8 13 19 25 30 35 40XBR XBB

2.8

2.84.05.05.05.06.0

3.04.05.05.05.06.08.09.0

3.04.05.05.05.06.08.09.0

4.04.06.06.06.07.08.09.0

4.54.56.06.06.07.210.011.0

6.06.06.06.06.07.210.011.0

X OH JRLK

Point

XP, XW XBR,XBB

XW

P

W

XPPXP

P or W DimensionsSmaller than standard

L1Max.

Minimum P Minimum WPoint Length other than standardSpecify XBR or XBB and length.(see chart )


Precision Overall LengthSame as XL, except overall length tolerance is held to 0.02.


Reduced Head DiameterMinimum head diameter equals D .


Chamfering0.3mm-1.0mm0.1mm increments

Overall Length

Punch Point

Shear Angle



These angles are used primarily to reduce slug pulling.

Shape X only

Head

No Side HoleJektole components are not provided.

Smaller Jektole components

Shank

Jektole

Shank Dia.

Min. XD

Locations

Standard / Alternate Locations

Custom LocationsCustom locations is any angle other than 90, 180, or 270.


View from the point


Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6

Order ExampleX290X5120

See p.258 for Dowel Slots

1.51.51.51.52.52.52.52.5

X81X82X83X84X85X86X87X88X89

DepthCode131620

131620

LengthX91X92X93X94X95X96X97X98X99

DepthCode Length1.51.51.51.52.52.52.52.5

131620

131620

Full Length

Full LengthSpecify Dimensions

Full Length



Additional Flats Order ExampleX88180X89180 DEPTH=4.0 LENGTH=ALL



17

SteelD2(SKD11 equiv.)

SteelD2(SKD11 equiv.)

8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le





G= (P-2R)2+ (W-2R)2+ 2R


Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

KL

J

X OHJRL KK

10

1319

2530

13

1319

2530

301619 25

4070 71 80

809090

100100100

110110110

120120120

130130130

3019 25

4070 71 80

809090

100100100

110110110

120120120

130130130

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

3019

19

25

40

20

25

3225

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

37.97

28.0023.00

25.00

37.9738

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.9745

ShankD



R

W/2R

0.15

SJSJSJ

XRK

101616

191919

8010080

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

D P/WORDER





TiN TiN TiN

18

Coating

See p.264 for surface coating.

Titanium nitride coating with high versatility.Standard Steel D2/Surface CoatingTiN

XL

LL

XT

XH

XR

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

Min. 27

L1

XBR

P

225(Spec.)

STD.

90

0

0 0

90 90

180180

F

F F

F= D2P

Depth

0

90

180Full Length(ALL)

Length+0.03 0

XJ

XK

XL LL

L

XT

XH

10.0 13.0 16.0 20.0 25.0 32.0

- 11.5 14.5 18.5 23.5 30.5

XLD

XD

p.260

XS20 XS21

XS22


Pre

ss F

itC

ente

r Dow

el J

ekto

le

8 13 19 25 30 35 40XBR XBB

D1013162025323845

2.8

2.84.06.06.08.010.0

2.84.06.06.08.010.018.025.0

3.04.06.06.08.010.018.025.0

4.04.06.07.610.010.018.025.0

4.04.06.07.610.010.025.032.0

6.06.06.07.610.010.028.035.0

8 13 19 25 30 35 40XBR XBB

2.8

2.84.05.05.05.06.0

3.04.05.05.05.06.08.09.0

3.04.05.05.05.06.08.09.0

4.04.06.06.06.07.08.09.0

4.54.56.06.06.07.210.011.0

6.06.06.06.06.07.210.011.0

X OH JRLK

Point

XP, XW XBR,XBB

XW

P

W

XPPXP


L1Max.








Overall Length

Punch Point

Shear Angle




Shape X only

Head



Shank

Jektole

Shank Dia.

Min. XD

Locations




View from the point


Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6



1.51.51.51.52.52.52.52.5

X81X82X83X84X85X86X87X88X89

DepthCode131620

131620



131620

131620

Full Length


Full Length






19

SteelD2(SKD11 equiv.)/Coating TiN

SteelD2(SKD11 equiv.)/Coating TiN

8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le





G= (P-2R)2+ (W-2R)2+ 2R


Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

KL

J

X OHJRL KK

10

1319

2530

13

1319

2530

301619 25

4070 71 80

809090

100100100

110110110

120120120

130130130

3019 25

4070 71 80

809090

100100100

110110110

120120120

130130130

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

3019

19

25

40

20

25

3225

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

37.97

28.0023.00

25.00

37.9738

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.9745

ShankD



R

W/2R

0.15

SJSJSJ

XRK

101616

191919

8010080

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

D P/WORDER





TiCN TiCN TiCN

20

Titanium carbonitride coating with high hardness & low frictional resistance.Standard Steel D2/Surface CoatingTiCN

Coating


XL

LL

XT

XH

XR

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

Min. 27

L1

XBR

P

225(Spec.)

STD.

90

0

0 0

90 90

180180

F

F F

F= D2P

Depth

0

90

180Full Length(ALL)

Length+0.03 0

XJ

XK

XL LL

L

XT

XH

10.0 13.0 16.0 20.0 25.0 32.0

- 11.5 14.5 18.5 23.5 30.5

XLD

XD

p.260

XS20 XS21

XS22


Pre

ss F

itC

ente

r Dow

el J

ekto

le

8 13 19 25 30 35 40XBR XBB

D1013162025323845

2.8

2.84.06.06.08.010.0

2.84.06.06.08.010.018.025.0

3.04.06.06.08.010.018.025.0

4.04.06.07.610.010.018.025.0

4.04.06.07.610.010.025.032.0

6.06.06.07.610.010.028.035.0

8 13 19 25 30 35 40XBR XBB

2.8

2.84.05.05.05.06.0

3.04.05.05.05.06.08.09.0

3.04.05.05.05.06.08.09.0

4.04.06.06.06.07.08.09.0

4.54.56.06.06.07.210.011.0

6.06.06.06.06.07.210.011.0

X OH JRLK

Point

XP, XW XBR,XBB

XW

P

W

XPPXP


L1Max.








Overall Length

Punch Point

Shear Angle




Shape X only

Head



Shank

Jektole

Shank Dia.

Min. XD

Locations




View from the point


Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6



1.51.51.51.52.52.52.52.5

X81X82X83X84X85X86X87X88X89

DepthCode131620

131620



131620

131620

Full Length


Full Length






21

SteelD2(SKD11 equiv.)/Coating TiCN

SteelD2(SKD11 equiv.)/Coating TiCN

8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le





G= (P-2R)2+ (W-2R)2+ 2R


Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

KL

J

X OHJRL KK

10

1319

2530

13

1319

2530

301619 25

4070 71 80

809090

100100100

110110110

120120120

130130130

3019 25

4070 71 80

809090

100100100

110110110

120120120

130130130

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

3019

19

25

40

20

25

3225

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

37.97

28.0023.00

25.00

37.9738

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.9745

ShankD



R

W/2R

0.15

SJSJSJ

XRK

101616

191919

8010080

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

D P/WORDER





XNA XNA XNA

22

Coating


Aluminum chromnitride coating with merit of high hardness & thermostability.Standard Steel D2/Surface CoatingXNA

XL

LL

XT

XH

XR

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

Min. 27

L1

XBR

P

225(Spec.)

STD.

90

0

0 0

90 90

180180

F

F F

F= D2P

Depth

0

90

180Full Length(ALL)

Length+0.03 0

XJ

XK

XL LL

L

XT

XH

10.0 13.0 16.0 20.0 25.0 32.0

- 11.5 14.5 18.5 23.5 30.5

XLD

XD

p.260

XS20 XS21

XS22


Pre

ss F

itC

ente

r Dow

el J

ekto

le

8 13 19 25 30 35 40XBR XBB

D1013162025323845

2.8

2.84.06.06.08.010.0

2.84.06.06.08.010.018.025.0

3.04.06.06.08.010.018.025.0

4.04.06.07.610.010.018.025.0

4.04.06.07.610.010.025.032.0

6.06.06.07.610.010.028.035.0

8 13 19 25 30 35 40XBR XBB

2.8

2.84.05.05.05.06.0

3.04.05.05.05.06.08.09.0

3.04.05.05.05.06.08.09.0

4.04.06.06.06.07.08.09.0

4.54.56.06.06.07.210.011.0

6.06.06.06.06.07.210.011.0

X OH JRLK

Point

XP, XW XBR,XBB

XW

P

W

XPPXP


L1Max.








Overall Length

Punch Point

Shear Angle




Shape X only

Head



Shank

Jektole

Shank Dia.

Min. XD

Locations




View from the point


Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6



1.51.51.51.52.52.52.52.5

X81X82X83X84X85X86X87X88X89

DepthCode131620

131620



131620

131620

Full Length


Full Length






23



8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le





G= (P-2R)2+ (W-2R)2+ 2R


Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

KL

J

X OHJRL KK

10

1319

2530

13

1319

2530

301619 25

4070 71 80

809090

100100100

110110110

120120120

130130130

3019 25

4070 71 80

809090

100100100

110110110

120120120

130130130

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

3019

19

25

40

20

25

3225

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

37.97

28.0023.00

25.00

37.9738

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.9745

ShankD



R

W/2R

0.15

SJSJSJ

XRK

101616

191919

8010080

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

D P/WORDER




Center Dowel Jektole PunchesPrecision shot peening & Aluminum chromnitride coating.Standard Steel D2/Surface CoatingWPC&XNA

WPC+XNAWPC+XNAWPC+XNA

24

Coating


XL

LL

XT

XH

XR

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

Min. 27

L1

XBR

P

225(Spec.)

STD.

90

0

0 0

90 90

180180

F

F F

F= D2P

Depth

0

90

180Full Length(ALL)

Length+0.03 0

XJ

XK

XL LL

L

XT

XH

10.0 13.0 16.0 20.0 25.0 32.0

- 11.5 14.5 18.5 23.5 30.5

XLD

XD

p.260

XS20 XS21

XS22


Pre

ss F

itC

ente

r Dow

el J

ekto

le

8 13 19 25 30 35 40XBR XBB

D1013162025323845

2.8

2.84.06.06.08.010.0

2.84.06.06.08.010.018.025.0

3.04.06.06.08.010.018.025.0

4.04.06.07.610.010.018.025.0

4.04.06.07.610.010.025.032.0

6.06.06.07.610.010.028.035.0

8 13 19 25 30 35 40XBR XBB

2.8

2.84.05.05.05.06.0

3.04.05.05.05.06.08.09.0

3.04.05.05.05.06.08.09.0

4.04.06.06.06.07.08.09.0

4.54.56.06.06.07.210.011.0

6.06.06.06.06.07.210.011.0

X OH JRLK

Point

XP, XW XBR,XBB

XW

P

W

XPPXP


L1Max.








Overall Length

Punch Point

Shear Angle




Shape X only

Head



Shank

Jektole

Shank Dia.

Min. XD

Locations




View from the point


Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6



1.51.51.51.52.52.52.52.5

X81X82X83X84X85X86X87X88X89

DepthCode131620

131620



131620

131620

Full Length


Full Length






25

SteelD2(SKD11 equiv.)/Coating WPC&XNA

SteelD2(SKD11 equiv.)/Coating WPC&XNA

8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le





G= (P-2R)2+ (W-2R)2+ 2R


Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

KL

J

X OHJRL KK

10

1319

2530

13

1319

2530

301619 25

4070 71 80

809090

100100100

110110110

120120120

130130130

3019 25

4070 71 80

809090

100100100

110110110

120120120

130130130

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

3019

19

25

40

20

25

3225

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

37.97

28.0023.00

25.00

37.9738

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.9745

ShankD



R

W/2R

0.15

SJSJSJ

XRK

101616

191919

8010080

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

D P/WORDER





26

XNAPXNAPXNAP

Coating


Evolution of the aluminum chromnitride coating.Standard Steel D2/Surface CoatingXNAP

XL

LL

XT

XH

XR

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

Min. 27

L1

XBR

P

225(Spec.)

STD.

90

0

0 0

90 90

180180

F

F F

F= D2P

Depth

0

90

180Full Length(ALL)

Length+0.03 0

XJ

XK

XL LL

L

XT

XH

10.0 13.0 16.0 20.0 25.0 32.0

- 11.5 14.5 18.5 23.5 30.5

XLD

XD

p.260

XS20 XS21

XS22


Pre

ss F

itC

ente

r Dow

el J

ekto

le

8 13 19 25 30 35 40XBR XBB

D1013162025323845

2.8

2.84.06.06.08.010.0

2.84.06.06.08.010.018.025.0

3.04.06.06.08.010.018.025.0

4.04.06.07.610.010.018.025.0

4.04.06.07.610.010.025.032.0

6.06.06.07.610.010.028.035.0

8 13 19 25 30 35 40XBR XBB

2.8

2.84.05.05.05.06.0

3.04.05.05.05.06.08.09.0

3.04.05.05.05.06.08.09.0

4.04.06.06.06.07.08.09.0

4.54.56.06.06.07.210.011.0

6.06.06.06.06.07.210.011.0

X OH JRLK

Point

XP, XW XBR,XBB

XW

P

W

XPPXP


L1Max.








Overall Length

Punch Point

Shear Angle




Shape X only

Head



Shank

Jektole

Shank Dia.

Min. XD

Locations




View from the point


Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6



1.51.51.51.52.52.52.52.5

X81X82X83X84X85X86X87X88X89

DepthCode131620

131620



131620

131620

Full Length


Full Length






27

SteelD2(SKD11 equiv.)/Coating XNAP

SteelD2(SKD11 equiv.)/Coating XNAP

8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le





G= (P-2R)2+ (W-2R)2+ 2R


Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

R

H

KL

J

X OHJRL KK

10

1319

2530

13

1319

2530

301619 25

4070 71 80

809090

100100100

110110110

120120120

130130130

3019 25

4070 71 80

809090

100100100

110110110

120120120

130130130

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

3019

19

25

40

20

25

3225

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

7070

7171

808080

909090

100100100100

110110110110

120120120120

130130130130

1925

3040

37.97

28.0023.00

25.00

37.9738

44.97

J6M

J9M

J9M

J9M

J9M

J6M

J9M

J9M 30.00 25.00

35.00

44.9745

ShankD



R

W/2R

0.15

SJSJSJ

XRK

101616

191919

8010080

X2X2

XL 95 XBR19XL75

P8.3P8.5 W8.0P8.2 W7.2 R1.0

D P/WORDER





28

DLCDLCDLC

Coating

Diamond-like carbon coating which prevents adhesion of aluminum.Standard Steel D2/Surface CoatingDLCSee p.264 for surface coating.

For Aluminum Stamping

XL

LL

XT

XH

XR

XC

0 0.03

XD

40 D - 0.03 - 0.05

XC

XR

Min. 27

L1

XBR

P

225(Spec.)

STD.

90

0

0 0

90 90

180180

F

F F

F= D2P

Depth

0

90

180Full Length(ALL)

Length+0.03 0

XJ

XK

XL LL

L

XT

XH

10.0 13.0 16.0 20.0 25.0 32.0

- 11.5 14.5 18.5 23.5 30.5

XLD

XD

p.260

XS20 XS21

XS22


Pre

ss F

itC

ente

r Dow

el J

ekto

le

8 13 19 25 30 35 40XBR XBB

D1013162025323845

2.8

2.84.06.06.08.010.0

2.84.06.06.08.010.018.025.0

3.04.06.06.08.010.018.025.0

4.04.06.07.610.010.018.025.0

4.04.06.07.610.010.025.032.0

6.06.06.07.610.010.028.035.0

8 13 19 25 30 35 40XBR XBB

2.8

2.84.05.05.05.06.0

3.04.05.05.05.06.08.09.0

3.04.05.05.05.06.08.09.0

4.04.06.06.06.07.08.09.0

4.54.56.06.06.07.210.011.0

6.06.06.06.06.07.210.011.0

X OH JRLK

Point

XP, XW XBR,XBB

XW

P

W

XPPXP


L1Max.








Overall Length

Punch Point

Shear Angle




Shape X only

Head



Shank

Jektole

Shank Dia.

Min. XD

Locations




View from the point


Single Double

Single Double Flats

StandardX2CustomX5

StandardX3CustomX6



1.51.51.51.52.52.52.52.5

X81X82X83X84X85X86X87X88X89

DepthCode131620

131620



131620

131620

Full Length


Full Length






29

SteelD2(SKD11 equiv.)/Coating DLC

SteelD2(SKD11 equiv.)/Coating DLC

8.00

A

D+3

6 + 0.017+ 0.025

R0.3 L1L

+0.2+1

+0.30

00

5

D D

P/W

m5

0.5

-0.0

3-0

.05

0.4x11

0 -0.3

(R13)

0.01

deep

SJ_

R0.5W 2

G 2

W

G G G

0.01 W 0.01 W 0.01 W 0.01 W 0.01

0.02 A

P 2

P

W

0.01

P 0.01

P 0.01

P 0.01

P 0.01

P 0.01

0.01

0.01 A

P 0.01 0

PW PW PW PW P PW

W 2

R(Specify)

Pre

ss F

itC

ente

r Dow

el J

ekto

le





G= (P-2R)2+ (W-2R)2+ 2R


Shape K,L:

Shape J,R:

LP

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

60 7070

717171

80808080

90909090

100100100100

110110110110

120120120120

130130130130

70 71 8080

9090

100100100

110110110

120120120

130130130

12.97 6.00 6.00 8.00

6.00 6.00 6.00

6.0012.97

15.97

19.97

9.00 8.00 6.00

7.00 8.00 6.00 7.00

6.00 7.00 8.00

8.00

7.00 7.00 8.00 9.00 8.00 8.00 9.00

10.00 9.00 9.00

10.00 11.00

7.00

10.0015.97

24.97

13.00

10.00 11.00

12.0015.00

19.97

31.97

16.00 18.00

16.0018.00

20.00 18.00 18.00

24.97

31.97

9.97 3.00

6.00

3.00 3.00

5.00 3.00

3.00

6.00

9.97

SJ

X

O

DAYTON Press Die Components Catalog 2013 Asia Pacific Version

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Transcript of DAYTON Press Die Components Catalog 2013 Asia Pacific Version