Day 2 Session IV - 01 Bernhard Siegele.giz

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    “Alternative Refrigerants for AC Industry inHigh-Ambient Temperature Countries; Bridging

    Environment, Standards and Research”

    SESSION IV: Hydrocarbons (HC) for Air-Conditioning Applications

    Global overview and trends on HC Air-Conditioning

    Equipment

    Bernhard SiegeleGIZ Proklima

    Wednesday, 11 th September 2013, Dubai

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    • Deutsche Gesellschaftfür Internationale Zusammenarbeit GmbH•

    An international cooperation enterprise for sustainable developmentwith worldwide operations• Owned by the German Government• Established in 1975• In more than 130 countries• With 67 own offices.• ~18,000 employees

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    Proklimaworldwide

    In tegrated ozone and c l ima te p ro tec t ion w i th focus onnatura l ref r igerants wi th low -GWP and energy-effic ientapp l i ca t ions

    – ~ 19 years worldwide initiatives – ~ 245 projects – ~ 40 Partner countries – ~ 8,100 ODP tons reduced – ~ 100 Mio tons CO 2eq. reduced – > 35.000 technicians trained

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    TEAP report for OEWG33/MOP25 – AC:

    company presentation 201213/09/2013

    • Small Self-Contained (SSC) air conditioners:

    • HC-290 has been used in portable AC for many years, several companiesare producing them.

    • HC-290 window units under development.• HC-290 seems to be preferred over HC-1270 for smaller capacity

    systems.• HC-290 used in split AC for many years on a limited scale but now some

    companies are developing and producing them on a larger scale.• Both HC-290 and HC-1270 are used for AC from a number of chiller

    manufacturers in Europe and some countries in other regions.• R-717 is used fairly widely for process refrigeration, food storage facilities and

    air conditioning .• R- 744 is now used for AC in reciprocating chillers by many manufacturers.

    As with other types of systems, the efficiency is compromised with increasingambient temperatures.

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    RAC and Climate Change – In the Global News

    The world is warming, incomes are rising,and smaller families are living in larger

    houses in hotter place

    Vehicle air conditioners in the United States alone use 7 to10 billion gallons of gasoline annually

    it is possible that world consumptionof energy for cooling could explodetenfold by 2050

    The climate impact of air conditioning forbuildings and vehicles in the US is nowthat of almost half a billionmetric tons of carbondioxide per year.

    the number of U.S. homes equipped with air conditioningrose from 64 to 100 million between 1993 and 2009

    50 million air-conditioning units were sold inChina in 2010 alone.

    The number of air-conditioned vehicles in

    China will reach 100million in 2015

    From 1993 to 2005, energyefficiency of air-conditioningequipment improved byalmost 30 percent

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    Market volume in different applications in refrigeration

    andair-conditioning [billion Euros]

    Source:Studyfor EC F-Gas Review (Öko-Recherche/HEAT GmbH)

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    Potential AC demand

    company presentation 201213/09/2013 R e f . : A

    m e r

    i c a n

    S c i e n

    t i s t , M

    i c h a e

    l S i v a k , 2

    0 1 3

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    Mitigation of DirectEmissions:Stationary AC hasmostsignificantpotential

    0.0

    1.0

    2.0

    3.0

    4.0

    G t C O 2 e q

    Foam

    Stationary AC

    Industrial refrigeration

    Refrigerated transportCommercial refrigeration

    Domestic refrigeration

    Mobile AC

    Window AC

    Split AC (Indoor)

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    Absorption9.6%

    Centrifugal25.0%

    Reciprocating,Screw, Scroll

    65.5%

    EstimatedWorld Chiller Market Value 2011

    by type of compressor

    Total:US-$ 8.42Bio. M a r k e t

    d a t a

    & a n a l y s e s

    (JARN, 2012)

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    NOTE: Viability proportions are

    approximate; they willalways be subject to

    engineeringinterpretation

    Potential penetration of alternatives – approach

    Viable currently/inshort-term

    Not viable due to cost,safety or performance

    limitations

    Viable if obstructivestandards are remedied

    f n

    (Often, gap can be closed ifalternatives system conceptsare used, e.g., chiller instead

    of piped refrigerant)

    system andapplication

    characteristics

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    HC application in unitary air conditioners

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    1.E-10

    1.E-08

    1.E-06

    1.E-04

    p u b l i c f i r e

    f r i d g e / f r e

    e z e r

    s p l i t R A

    C

    1/10,000,000,000

    1/100,000,000

    1/1,000,000

    1/10,000

    Comparative risk assessment – fridge vs. split RAC

    HC fridge/freezers excellent safety record― Amongst approx.700 million HC fridge/freezers,

    ignition frequency about 1×10 -8 per year… lowerthan “negligible”

    ― Comparison of risk enables understanding ofsignificance of HCs in split AC

    vs.

    0.00

    0.01

    0.02

    0.03

    0.04

    0 100 200 300 400

    Time (s)

    F l o o r c o n c e n t r a t i o n

    ( k g / m 3 )

    mean (measurement)

    mean (model)

    0.00

    0.05

    0.10

    0.15

    0.20

    0.25

    0.30

    0 50 100 150Time (s)

    C o n c e n t r a

    t i o n

    ( k g / m

    3 )

    mean

    model

    150 g fromrefrigerator gives

    higher concentration

    than 400 g from AC

    Risk lower byfactor of >100×

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    HC application in chillers and heat pumps

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    Chillers

    Many manufacturers using HCs― Mostly within Europe, also Australia, some

    other countries… Capacity range from 20 kW to 1.5 MW―

    Circuits up to 25 kg of R-290 or R-1270Used for both refrigeration as well as airconditioning applications

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    Case study Ramada Benoa Hotel, Bali (Indonesia)Installation of new R-290 air conditioning system

    • 180 Guest rooms, spa,restaurant, etc

    • Energy consumption:• 3.2 Mio kWh/yr (old system)• 1.8 Mio kWh/yr (ca. 50%)

    • Savings: ca. US$ 15,000/m• Return on investment: ca. 12

    months• Save 1,500 tonnes CO2eq/yr,

    between 40 – 60% lower CO2eqemissions

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    Chillers

    Outside, lotsof ventilation

    Individualchiller modules(small charge

    per circuit)

    Controlled area(authorised

    access)

    Safe area (noinlet ducts,

    ignition sources,etc)

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    0

    10

    20

    30

    P a r k e t a l

    , 2 0 0 7

    W u e t a l

    , 2 0 1 2

    X u e t a l

    , 2 0 1 1

    C h e n e t a l

    , 2 0 1 2

    P a r k e t a l

    , 2 0 0 9

    D e v o t t a e t a l

    , 2 0 0 5

    P a r k e t a l

    , 2 0 1 0

    Z h o u & Z h a n g , 2 0 1 0

    C h i n n a r a j e t a

    l , 2 0 1 0

    Y a n , 1 9 9 9

    X i a o e t a l

    , 2 0 0 9

    P a r k a n

    d J u n g

    , 2 0 0 8

    Z h a n g e t a l

    , 2 0 0 2

    X i a o e t a l

    , 2 0 0 6

    T e n g e t a l

    , 2 0 1 2

    P a d a l

    k a r e t a l

    , 2 0 1 0

    J i n e t a l

    , 2 0 1 2

    L i n e t a l

    , 2 0 1 0

    L i e t a l

    , 2 0 1 0

    L i u , 2 0 0 7

    W a n g e t a l

    , 2 0 0 4

    C O P i m p r o v e m e n t o v e r R 2 2

    [ % ]

    Efficiency in air conditioners

    Summary of efficiency benefits of R-290 & R-1270 over R-22in window and split RACs― Implies major advantages in for cost-efficient, compact

    design

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    8. HC A/C: Cycle performance&system efficiency

    In many regions performance at high ambient conditions very importantTest results for split air conditioner at high outdoor tempsR290 and R22 performance very close, but R410A and R32 drop offR290 also candidate for low, medium and high temperature in commercialapplications

    Courtsey Ch en Zhenhua, GMCC R&D Centre, China

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    New EU Proposal on F-Gas regulation

    Additionalmeasures

    (Leakage, recovery,Training etc.)

    Bans POM

    Stepwise quotareduction 2015-2030

    („phase-down “ to 21% of today)

    EU-27 All sources

    0

    50,000

    100,000

    150,000

    200,000

    250,000

    1995 2000 2005 2010 2015 2020 2025 2030 2035 2040 2045 2050

    [ k t C O 2 e

    q ]

    Without measures With measures

    Without F-gas legislation

    With '2006 F-gas legislation'

    New F-gas proposal

    Phase-down can only be achievedwhen new products use substanceswith low-GWP (close to 0)!!

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    GIZ series on safe use of natural refrigerantsMorethan 30 national trainingprogrammesunder MLF since 1996

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    Enabling wider application

    Requires: improvements to safetystandards; charge reduction; safety

    mechanisms integration; further R&D

    Closingthe gap

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    Manytechnologiesarealreadywidelyapplied in

    developed countries

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    CFC/HCFC HFC

    HFC/HFO NH3 CO2 HC

    Ozone Depletion

    High GWP

    Persistentwastes

    Depletable Resources

    Recycling

    Safety issues

    Energy efficiency

    Costs

    IPR

    new complexities forthe application

    From all alternatives HCofferthe bestoptionsfordevelopingcountries, in particular alsoforhigh-ambienttemperatures.

    Themainbarrieris toaddressflammabilityissu

    e of HC.

    Movingfrom environmental harmful toenvironmentallybenignsubstances has a cost

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    Thank you for your attention!