DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure...

48

Transcript of DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure...

Page 1: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 2: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure

COMPLIANCE OF ENVIRONMENT CLEARANCE F. No. J-11011/131/2012- IA II (I) DATED 04.02.2015

(PERIOD DEC-15 TO MAY-16) A. Specific Condition

1. Applicable Condition of National Emission Standards for Organic Chemicals

Manufacturing Industry, G.S.R. 608(E) dated 21st July, 2010 are followed.

2. Stack of adequate height provided as per CPCB/SPCB guideline.

3. Adequate number of scrubbers provided to control process emissions. Effluent

generated from scrubber is sent to ETP. We will ensure that all gaseous emissions &

particulate matters from process units is conform to the standards as laid down by the

concerned authorities. Further, on-line pH meters on scrubbers have been installed for

better control on pH of scrubber media.

4. The company is getting ambient air quality monitoring carried out by MoEF approved

laboratory. Regular monitoring reports for the period from Dec-15 to May-16 by MoEF

approved lab are attached as Annexure – I. We have also installed the continuous

ambient air quality monitoring station.

5. Fugitive emissions in the work area are regularly monitored.

6. For controlling fugitive emissions following steps have been taken:

i. All solvents are handled in close system.

ii. All reactors have double stage condensers.

iii. All pumps & pipelines are maintained as per preventive schedule and checked

periodically and whenever required.

iv. Breather valves, Flame arrestors & vent condensers have been provided for

solvent storage tanks.

7. Stack of adequate height are provided for DG Sets. Installed acoustic enclosures for DG

Sets.

8. The company have taken following steps for solvent management:

i. Reactors are connected with double-stage condensers, the vent condensers are

supplied with chilled brine / chilled water to minimize vapour loss.

ii. All solvent handling pumps with mechanical seal have been installed.

iii. All condensers with sufficient HTA & residence time are provided.

iv. All solvents are stored separately in dedicated tank farms having all safety

precautions.

v. Proper earthing is provided in all the electrical equipment wherever solvent

handling is done.

vi. Plant equipment, including tank farms are flame-proof, breather valve are

provided on solvent tanks.

vii. Solvent storage tank are connected with vent condenser with chilled brine

circulation.

9. Permission obtained from CGWA through letter no-21-4 (1270/WCR/CGWA/2007-

1480 dated 12th Sep-2014.

10. Zero Liquid Discharge has been installed & is under operation.

11. Effluent is treated in ETP followed by RO, MEE and ATFD. Recovered water is recycled

and reused.

12. All domestic & storm water drains have been segregated.

Page 3: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure

13. Hazardous chemicals are stored in tanks, tank farms, drums, carboys, etc. with

adequate precautions. Flame arrester provided on tank farm. Solvents are transferred

through pumps.

14. Process organic waste & spent carbon are sent to cement industries / TSDF / waste

mixing facility authorised by SPCB. ETP sludge, process-inorganic and ATFD salts are

sent to TSDF.

15. CTO received (CCA No-75502 dated 05.12.15) on 26.02.16. Fire hydrant & sprinkler

system installed for firefighting in case of emergency.

16. We ensure that all vehicles used for transportation of raw material, hazardous waste

and products have valid permission under prescribed rules.

17. This Point is not applicable to us as we do not have coal fired boiler. We have already

send letter dated 04.02.15 to MoEF & CC.

18. The company has active program for waste minimization like maximizing reuse of

solvents in processes, metering of quantities of active ingredients, closed feed

systems.

19. All precautions with respect to fire prevention & control are taken at site. We have

ensured hazardous area classification, earthing, bonding, procedure control and

training. Robust & full fledge firefighting system is in place to control any emergencies

at site.

20. Company has a manned OHC along with full time doctor for occupational health

surveillances.

21. We have developed Greenbelt in the facility and the same is being consistently

strengthened.

22. Lupin is committed to enhance the regional development by focussing on CSR

activities. The same shall be carried further. Employment direct / indirect is also done

from the nearby village.

23. The company is obligated to spend a percentage of its net profit on CSR activities. This

allocated amount is utilized in CSR activities all across the country. The amount spent

for CSR for the year 2015-16 of 205.1 Million Rs. We have initiated various projects

from this fund and continued further.

24. Roof top rain water harvesting has already been implemented at site. The rain water is

collected, screened / filtered and recharged.

25. The company gives maximum importance to regulatory compliance. And the same is

demonstrated in EHS policy signed by the Managing Director (Annexure II). Further,

Dabhasa location is certified for ISO 14001: 2004 & BS OHSAS 18001: 2007 (Annexure

III) which again demonstrates EMS and regulatory compliance.

26. This point is not applicable as no housing colony proposed at project site.

Page 4: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure

B. General Condition

1. Noted, all the recommendations of Gujarat Pollution Control Board shall be adhered

during the implementation phase of project.

2. Noted, for any further expansion prior permission will be taken.

3. Ambient air quality is monitored regularly and the same shall be continued. The

reports of the same are submitted to GPCB, CPCB and Ministry of Environment,

Forest & Climate change. We have also installed the continuous ambient air quality

monitoring station.

4. Noise controls measures like acoustic enclosures have been provided for noise

generating equipment like DG Set.

5. Same as point no. 24 of specific conditions.

6. Same as point no. 12 of specific conditions.

7. Personnel protective equipment are provided to all persons, wherever applicable.

8. Training is imparted regularly to all employees for safety and health aspects of

chemicals handling. Pre-employment and routine periodical medical examinations for

all employees are conducted on regular basis. Presently company has a manned OHC

along with full time doctor for occupational health surveillances.

9. We are committed to comply all the environmental protection measures and

safeguards during proposed expansion. EMP, Risk mitigation measures,

recommendations in RIEA and points of public hearing proceedings are complied and

reviewed at regular intervals.

10. Same as point no. 23 of specific conditions.

11. Eco-developmental measures including community welfare are part of our CSR

programme.

12. We have separate Environment Management Cell equipped with full-fledge

laboratory facility to carry out environment management & monitoring function.

13. Adequate financial provisions are made to maintain, operate and develop the

environmental infrastructure and safe guard.

14. Copy of clearance letter have been send to individuals / NGO from whom suggestions

/ representations were received during public consultation.

15. Noted. Six monthly Environmental Clearance compliance report (Jun-15 to Nov-15)

have been submitted to MoEF Bhopal, GPCB, and CPCB for expansion project.

16. Environmental Statement have been submitted to Gujarat Pollution Control Board for

the existing plant.

17. The copy of advertisement as published in two newspaper has already been

submitted along with EC compliance report dated 16.06.15.

18. Construction activities relevant to the project expansion was started in Mar-15 and

the same is done in phased manner.

The following documents are attached.

Annexure I : Monitoring Reports

Annexure II : EHS Policy

Annexure III : Certificates of ISO 14001 : 2004 & BS OSHAS 18001: 2007

Page 5: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure

.

b&MY@WAf!f!P•Z! I ·•M@Ei~

TEST CERTIFICATE FOR AMBIENT AIR QUALITY MONITORING

Customer's Name and Address :

M/s, LUPIN LTD.

BLOCK NO. 21, VILLAGE DABHASA, TAL: PADRA, DIST: VADODARA.

Sampling Location Near ETP Lab

Date of Sampling 16/12/2015

Test Report No.

Issue Date

Customer's Ref.

GPS Loca~on

Sampling Procedure

.QR/5.10/01 Page: 1 ofl

PL/LOOOl

01/01/2016

PO No, 3100066941 PO Date: 09/04/201q

As per table

Sampling By Pollur:on Laborutorfcs Pvt. Ltd. Protocol (purpose) Ambient Air Quality Monitoring

Sample Receipt Date 17/12/2015

Date of Starting oFTest 17/12/2015

Date of Completion of Test : 22/12/2015

SR. TEST PARAMETERS UNIT

NO.

1 Particulate Matter (PM10) µg/m3

2 Particulate Matter (PM,,,) µg/m3

3 Sulphur Dioxide (SD2) µg/m3

4 Nitrogen Dioxide (ND2) µg/m3 .. 1<Llm1I as p!!r ConsenL Order No. AWH-52327, Dated: 26/02/2DIJ,

H.T.Shah Lab Manager

Lab ID

Sampling Duration

Test Method

RESULT TABLE

RESULTS GPCB

LIMIT''

70.26 100

3S.41 60

18.24 BO

34.54 BO

L/1512/02 [A- DJ

24 Hrs,

As per table

METHOD OF MEASUREMENT

I5:51B2(Purt 23):GravlmetrJc CPCB -Method (Vol.I,May-2011)

Gravimetric- CPCB - Method (Vol.I,May·2011)

15:5182(Part 2):2001

15:5182(Part 6):1975 (Reaffirmed 1998)

D~pai Lab Manager (Q)

Nate: This report Is subject ta terms & conditions mentioned overleaf.

• Recogniiicd by MaEE New Delhi Under o ISO 14001 : 2004 o OHSAS 18001 : 2007 • ISO 9001 : 2008 Sec. 12 ofEnvimnmentnl (Protection) Act-1986

. 544, Belgium Towers, Ring Road, Opp. l,Jnear Bus Stand, SURAT-395003.(Guj.). Tele-Fax_: (0261) 2455751,2601105,2601224 E-_mall: pallucon@gmB!l.~Om.:Wabslle .: \Vl.yw.poHuconlab.c.am

santoshandhare
Typewritten Text
santoshandhare
Typewritten Text
Annexure - I
Page 6: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 7: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 8: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 9: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 10: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 11: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 12: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 13: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 14: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 15: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 16: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 17: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 18: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 19: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 20: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 21: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 22: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 23: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 24: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 25: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 26: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 27: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 28: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 29: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 30: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 31: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 32: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 33: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 34: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 35: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 36: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 37: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 38: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 39: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 40: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 41: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
santoshandhare
Typewritten Text
Page 42: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 43: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 44: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 45: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 46: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
Page 47: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
santoshandhare
Typewritten Text
santoshandhare
Typewritten Text
Annexure - II
santoshandhare
Typewritten Text
santoshandhare
Typewritten Text
Page 48: DATED 04.02.2015 (PERIOD DEC-15 TO MAY-16) · PDF fileapproved lab are attached as Annexure – I. ... iv. Breather valves, ... 2004 & BS OHSAS 18001: 2007 (Annexure
santoshandhare
Typewritten Text
Annexure - III