DATAKON/ DATAMONT Company Presentation · ABB OperateIT, 800xA, Processportal, AdvantStation500...

Presentation

01/2017

Company

DATAKON / DATAMONT

Company was established in 1998

Number of employees 60 /Datakon and Datamont

We are engineering company working in the fieldsof process control engineering and automationtechnology

We exceed every agreed expectation of externaland internal customers every time by improvingprocesses and through continuous gradation ofskills and technology to deliver internationalstandard innovative software solutions & servicesfor the manufacturing industry

Our effective achievement of the quality policy isoriented to the customer

About Datakon company

Datakon s.r.o. is certified according to ISO 9001:2015 standards by Vincotte company

2Datakon s.r.o., Datamont s.r.o.

About Datamont company

The company was founded in 2010 as a branchof DATAKON s.r.o. company which has morethen 15 years of experience in the field ofmaintenance, designing and revamping ofindustrial machinery

People in Datamont company have richexperience in the field of design and installationof industrial equipment and production lines

We carry out mechanical and electricalrevamping as well as maintenance and repairsof production lines

We meet our customer’s requirements by thecontinuous improvement of our knowledge andskills as well as by introduction of newtechnologies and industrial standards

Our main goal is to meet all customer’sexpectations through a customer-oriented highquality job

Datamont s.r.o. is certified according toISO 9001:2015 standards by Vincotte company


Design and manufacturing of industrialmachinery and production lines

Managing and support during CE certificationprocess of equipment and lines

Electrical inspection and approval ofmachinery up to 1kV

Mechanical or/and electrical revamping ofproduction lines including of control systems

Upgrade of production lines, implementationof new technologies

Solving of safe operation of equipment

Final approval of production lines

Complex engineering activities


Installation services

Dismantling, relocation, installation andcommissioning of machinery and productionlines

Old machinery revamping, desinging andmanufacturing of new machines

Small-batch and unit production of parts

Metal working (machining)

Mechanical works (cutting, welding etc.)

Electrical works (repairs and revamping,installation of electrical cabinets)

Maintenance of machinery, service at customeron site, 24/7 technical support

Core services


Engineering

Basic and detail HW engineering

Studies, concepts and technical consulting

Designing (mechanical, electrical, automation)

HMI Software and PLC design

Software for DCS systems

Project managementCommissioning

Site management and installationsupervision

Startup and commissioningmanagement

Process optimization

Training of operating personnel

Core services


Knowledge base

Process Lines (CPL, CGL, CAL, ETL)

Rolling Mills (TPM, TCM, DCR)

Steel Shop Converters

Hot Rolling Mills

Wood Industry

Paper Mills

Controls Conveyors

Tension Control

Systems Fans

Systems Compressor Automation

Loop Controls

Cut-to-length Lines

Slitting lines

Water Treatment

Product Tracking

EMG strip centering

Extensive Experience

With many types of hardware and software, in a variety of applications from cold mills, to process lines, to material handling, paper mills, wood processing, cement and chemicals

To be a part of international engineering team

Automation edge


Automation edge


Control system upgrade

Basic / detail engineering

Turn-key delivery (from design up to commissioning)

Program conversion utilizing standard blocks with nouse of converters

Optimization of program parts and increasing theautomation and diagnostics level

Preferred utilization of the LAD language for easierdiagnostics

Offline simulations and program FAT tests

Expertise in

PLC & DCS SYSTEMS

ABB – Authorised value provider 800xA, AC800M, AC450, AC110, AC31 AC500, AC160, AC70, APC, PEC800, AC800F Operator's panels

Siemens SIMATIC S7-300, S7-400, SIMATIC S5 SIEMENS PCS7

OMRON CPM1A, CPM2A

PILZ PILZ Safety PLC’s, PNOZ Multi, PSS3000

DRIVESABB ACS600, ACS800, DCV700, DCS600, Softstarters

Siemens

SIMOVERT, MASTERDRIVE, SINAMICS, SIMOTION,MICROMASTER, SINAMICS DCM

SEW MOVITRACK, MOVIDRIVE

HMI SYSTEMS

ABB Operate IT, 800xA, Process portal, Advant Station 500

Siemens WinCC, WinCC flexible

Wonderware Wonderware InTouch

Control Web, Control Panel

GE Digital Cimplicity Proficy

MEASURING SYSTEMS IBA High Speed PC based Data Acquisition system

COMMUNICATION's PROTOCOLS Profibus DP, TCP/IP, OPC platform, Profinet, Modbus CanBus, AF100, MB300, Drivebus, RS232, RS485


Selected references - Arcelor

ARCELOR MITTAL Tailored Blanks, Senica

Complex up-grade of BFD1 laser welding line(mechanical, electric, control system)

Manufacture and installation of the coil car (25-ton capacity)for a new press line

Dismantling, relocation, assembly and commissioning of LWS laserwelding line producing parts for automotive

Dismantling and assembly of PTA prototyping weld line

Spare parts manufacturing for production machinery

Dismantling, relocation, assembly and commissioning of SC01 robotic sheering center

Software modification and up-grade of the Schuller/Fagor press line, SW commissioning



ARCELOR MITTAL Gonvarri SSC, Senica

Installation of cut-to-length line STAM/BIELE

Installation of slitting line STAMCO

Spare parts manufacturing for production lines

De-coiler modification of the press line – increasing of a loadcapacity up to 26 tons

Solving of safety issues - Lock Out Tag Out of production lines(hydraulic circuits and mechanical modifications)

Software modifications of production lines control systems percustomers’ requirements

Electrical installation and certification of the WEINGARTEN 500 tons press line

Manufacture and installation of a folding table of the press line – safety improvement

Cooperation at assembly and electrical installation of FAGOR 800t press line

Support and cooperation to increase production lines productivity (modifications)



ARCELOR MITTAL Construction, Senica

Installation of trapezoidal sheet forming line

Manufacturing of spare parts for production lines

Modification of trapezoidal sheet forming line to improve working parameters (line extension)

Revamp and CE certification of sheers for short blanks of trapezoidal sheets

ARCELOR MITTAL, Poland

Reconstruction of Temper Mill, Cold Rolling Mill and Pickling Line,SW and HW design

ARCELOR MITTAL Tailored Blanks, Lorraine

Revamping of Laser welder machine and Diode laser integrationand CE certification, Safety revamping



ARCELOR MITTAL Tailored Blanks, SenicaComplex up-grade of BFD1 laser welding line (mechanical, electric, control system)

Basic Project information:

Duration 1 year - /2011 – 2012/Number of drives 4Number of HMI 1Number of SIMATIC S7 1



ARCELOR MITTAL Tailored Blanks, SenicaManufacture and installation of the coil car (25-ton capacity) for a new plant in Senica


Duration 0,5 year - /2012/Number of drives 1Maximum load 25ton



ARCELOR MITTAL Gonvarri SSC, SenicaDesign, manufacturing, installation of the folding telescopic table for steel strip feeding to the press line.


Duration 0,5 year - /2011/



ARCELOR MITTAL Gonvarri SSC, SenicaDesigning, manufacturing and installation of the coil car with a capacity up to 30 tons for AMG Senica


Duration 0,5 year - /2011/Number of drives 1Maximum load 30ton



ARCELOR MITTAL Gonvarri SSC, SenicaComplex Installation of cut-to-length line STAM/BIELE


Duration 1 year /2013 -2014/Number of drives 20Number of HMI 3Number of SIMATIC S7 3



ARCELOR MITTAL Gonvarri SSC, SenicaRevamping of DC drives and PLC control system of the slitting line.


Duration 1+1 year /2012, 2014/Number of drives 6Number of HMI 1Number of I/O 950Number of SIMATIC/ABB 1/1



SIMATIC S5 PLC upgrade - Packaging LineSimatic S5 PLC & SW upgrade to Simatic S7 for packaging line for coils


Duration: 1 year 2010 - 2011Number of CPU 1Number of I/O’s 800Outage 10 daysHMI new diagnostic functionality


Continuous Galvanizig Line No. 2Strip Off - Gauge Handling


Duration: July 2015 - February 2016

Profitability : As a result is Safety Strip Off-Gange Handling without necessity using hands

Selected reference – U.S. Steel Košice

Datakon s.r.o., Datamont s.r.o.


Continuous Annealing Line No. 1SW & HW drives revamping, WRINGER ROLLS



Electrolytic Tinning Line No. 1New Strip Edge Guiding System, Tension Reels – Mechanical, Electrical Delivery


Duration: September 2014 - February 2015

Equipment: 2 New Strip Edge Guiding Systems2 Control Cabinets1 Power Supply Cubicle1 Hydraulic Power Unit

Max Line Speed 300 m/min

Main outage 192 hours (simult with the Preparation Line drives upgrade)



Electrolytic Tinning Line No. 1New Strip Edge Guiding System, Tension Reels – Mechanical, Electrical Delivery


Continuous Annealing Line No. 1SW & HW of drives revamping, using Shadowing


Duration 1 year /2012/Number of drives 55Number of revamped APC’s 25Number of AC800M 6Max Speed 360 m/minNumber of short 16hrs outages 6 (every outage has been replaced one AC800M)



Old APC

New AC800M



Continuous Annealing Line No. 1SW & HW drives revamping, using Shadowing

U.S. Steel Košice, SlovakiaSW & HW drive revamping, CONTINUOUS ELECTROLYITC TINNIG LINE


Duration 1,5 year /2013 -2014/Number of drives 20Number of revamped APC’s 7Number of AC800M 2Max Speed 300 m/minNumber of short 16hrs outages 6



U.S. Steel Košice, SlovakiaSW & HW Simatic S5 to S7-400 revamping, COLOR COATING LINE


Duration 1 year 2013No of CPU 3No of I/O 800Max Line Speed 200 m/minMain Outage 10 days



KLIMEX, SlovakiaSW & HW Telemechanique TX7 to S7-300 revamping, Continuous SLITTING LINE


Duration 2 years /2009 -2010/No of CPU 1No of drives 5Max Speed 200 m/minOutage 14 days


Selected reference – Klimex

Selected references - Maccaferri

MACCAFERRI CENTRAL EUROPE, Slovakia

Dismantling of production lines

Relocation and transport of production lines to company new facilities

Electrical and mechanical mounting and assembling

Commissioning and Start-Up

Various references:

TKAST Terni, Italy SW engineering for CONTINUOUS ANNEALING LINE

Shanghai Krupp Stainless, China SW engineering for COLD ROLLING MILL No. 2, No. 3

Sabic/Hadeed Steel, Saudi Arabia SW & HW upgrade of all HMI, PICKLING LINE


Selected references - metals

U.S. Steel Košice, Slovakia

CGL No. 2 – Off-Gauge Strip Handling System

SW engineering for HOT ROLLING MILL COILERS reconstruction

SW & HW drive revamping, CONTINUOUS ANNEALING LINE

SW engineering for STEEL SHOP CONVERTERS reconstruction

Revamping of Temper Mill

Revamping of biological wastewater treatment – Coking plant

Revamping of down-coilers – Hot rolling mill

Continuous annealing line Nr. 2

Revamping double coil reduction rolling mill

KLIMEX, Trnava Delivery, installation, commissioning of slitting and cut-to-length

line (steel coils)

Upgrade of hydraulic unit and its control system to increase the line productivity


ARCELOR MITTAL Gonvarri SSC, Slovakia24 hours HW and SW services

U.S. Steel Košice, Slovakia24 hours HW an SW services for:

- HOT DIP GALVANIZING LINE for automotive- Cold Rolling Mill Division

- Tin Plate Mill Division

Selected references - services


PAPER MILL - BP Mondi, Slovakia

RECONSTRUCTION of Refiners, Paper Mill No. 17 , ABB

Paper Chemical Additives Station, PM No. 17

RECONSTRUCTION of Final Station, PM No. 17

Enzymatic Starch Preparation Station, PM No. 17

Final Station, PM No. 17

HMI Upgrade to ABB 800xA, PM No. 17

RECONSTRUCTION OF Paper Rewinder, Paper Mill No. 16

Selected references – Pulp & Paper

METSA Tissue, Slovakia

Packaging machine (Simatic S5 upgrade to Simatic S7)

Paper rewinder machine (Simatic S5 upgrade to Simatic S7)


Kronospan Presov, Slovakia

HIGH DENSITY FIBRE BOARD PRODUCTION LINE – SIMATIC S7 and InTouch HMI

Kronospan, Bischweier Germany HMI engineering for wood processing line, InTouch HMI

Selected references – Kronospan


Kronospan, Sebes Romania SW and HMI engineering for wood processing line, SIMATIC S7 and InTouch HMI

Kronospan Mohacs, Hungary SW and HMI engineering for wood processing line, SIMATIC S7 and InTouch HMI



Kronospan, Bjelovar, Croatia SW and HMI engineering for wood processing line, SIMATIC S7 and InTouch HMI

Kronospan, Ukraine SW and HMI engineering for wood processing line, SIMATIC S7 and InTouch HMI



Kronospan Smorgon, Bielorusko

Start-up of the DPD board production line with a continuos pressSiemens S5 control system

Works:- IO check- commissioning of the InterBus & ProfiBus communication- commissioning through Siemens S5 software- SW modification- assistance and SW tuning in the course of the trial operation- works on the entire technological process



Kronospan Egorievsk, Russia

Construction and start-up of the OSB board production line incl. 16 daylight press Siemens Simatic S7 – 400 Control SystemSiemens Sinamics S, Sinamics G frequency convertersInTouch WonderwareCooperation with GreCon, Carmanah, iMAL companies

Works:

- IO check- design of on board sensors location in cooperation with installation companies- commissioning of the ProfiBus & Ethernet communication- SW development- Adjustments and tuning of the frequency converters - Adjustment and creation of the visualization

- Testing of the movements in the manual mode followed by automatic mode commissioning- Commissioning of the line automatic mode and manufacturing of the 1st board - Production start-up, SW adjustment and optimization during

production based on requests - Works on all technological processes



Kronospan UFA, Rusko

MDF board production lineSW fine tuning for the manufacturing and transportation line section, drying and fume exhaust Development and fine tuning of the SW for the final product transportation and packaging Siemens Simatic S7 – 400 control system TIA PORTAL V13 visualizationSiemens Sinamics S, Sinamics G frequency converters

Works:- IO check- design of on board sensors location in cooperation with installation companies- Commissioning of the ProfiBus a Ethernet communication- SW development- Development of the Operator panel screens

- adjustment and tuning of the frequency converters- SW adjustment and optimization during production



Selected references – other

ENVIRAL, Hlohovec Slovakia Regular maintenance works on production machinery during shut-downs

Tatranske mliekarne TAMI, Slovakia (Dairy products)

Revamping of electric circuits as well as control system of a line producing plastic foils

Support during CE certification process of a plastic foil producing line

Solving of safety issues of a press line producing a packing material

Support during CE certification process of a line producing a packing material

UNOMEDICAL, Slovakia (Medical products) Revamping of electric part of plastic tube machine


Datakon s.r.o., Datamont s.r.o. 40

Selected reference – el. panels manufacturing

HW design and Assembling of the electrical panels

Including HW design or based upon delivered design engineering

Certificate of conformity up to 1 kV

Rittal, Schneider or OEZ quality cubicles used

Overall Phoenix Contact marking

www.datakon.skwww.datamont.skTel. +421 55 622 58 58GSM: +421 905 326 [email protected]@datamont.sk

Datakon s.r.o.Datamont s.r.o.Rozvojová 2040 11 KosiceSlovak Republic

DATAKON/ DATAMONT Company Presentation · ABB OperateIT, 800xA, Processportal, AdvantStation500...

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