Data Sheets Manual - Válvulas industriales | COMEVAL · · 2011-10-03stems on the easy...

Data Sheets Manual

Data subject to change without prior notice. Other units to comply with different performances on request.

PILANWARE® is available to distributors for computerised selection of units out of the rangehttp://www.comeval.es/pilan

PILAN®Hydraulic Oil Coolers

Index Pages

Brief Introduction to Heat Exchangers 4-7

Industrial Shell & Tube Heat Exchangers 8

Series A 9

Series B 10

Series C 11

Series D 12

Series E 13

Series F 14

Marine Shell & Tube Heat Exchangers

Series AM 15

Series BM 16

Series CM 17

Series DM 18

Series EM 19

Series FM 20

Oil Pressure Drop Data Sheet 21

Water Heaters FS Series 22

Series FS00-03 23

Series FS04-07 24

Series FS08-13 25

Series FS14-17 26

Series FS18-21 27

Series FS22-25 28

Plate Heat Exchangers 29

Series S1 30

Series S4 31

Series S7 32

3

Data Sheets Manual


PILANWARE® is available to distributors for computerised selection of units out of the range

PILAN®Brief Introduction to Heat Exchangers

A heat exchanger is a device built for effi cient heat transfer from one fl uid to another, both fl uids are separated by a solid wall so that they never mix and are directly contacted thus avoiding contamination. They are widely used in industrial, marine, mining, automotive, chemical and process, Hot water Generation, solar energy, Heating, Ventilation and Air Conditioning Systems. The exchange of heat (energy) from one unit to another is of essence in our today’s industry. In fact, no industrial processes to manufacture goods, heating and cooling homes and public places, energy generation and other daily activities could take place without this exchange of heat.

There are several sort of Heat Exchanger Desings, the shell and tube heat exchanger is usually the best for higher pressure appli-cations and consists of a series of fi nned tubes, through which one of the fl uids runs. The second fl uid runs over the fi nned tubes to be heated or cooled. Temperature and pressure resistance is set by the choice of materials of its components. The main advantage stems on the easy maintenance thanks to the removable tube stack although surface exchange id smaller than others thus requiring extra length.

Another type of heat exchanger is the plate heat exchanger. One is composed of multiple, thin, slightly-separated plates that have very large surface areas and fl uid fl ow passages for heat transfer. This stacked-plate arrangement can be more effective, in a given space, than the shell and tube heat exchanger. Advances in gasket and brazing technology have made the plate type heat exchan-ger increasingly practical. In HVAC applications, large heat exchangers of this type are called plate-and-frame; when used in open loops, these heat exchangers are normally of the gasketed type to allow periodic disassembly, cleaning, and inspection. There are many types of permanently-bonded plate heat exchangers such as dip-brazed and vacuum-brazed plate varieties, and they are often specifi ed for closed-loop applications such as refrigeration. Plate heat exchangers also differ in the types of plates that are used, and the confi gurations of those plates. Some plates may be stamped with “chevron” or other patterns, where others may have machined fi ns and/or grooves.

Other type of Heat Exchangers can be encountered in the market although are not part of the PILAN range, such as Fan coils, Eva-porators, Radiators and other devices suited to specifi c areas of application.

Useful Terminology

Heat transfer is the passage of thermal energy from a hot to a cold body. When a physical body, e.g. an object or fl uid, is at a different temperature than its surroundings or another body, transfer of thermal energy, also known as heat transfer, occurs in such a way that the body and the surroundings reach thermal equilibrium. Heat transfer always occurs from a hot body to a cold one. Energy occurs mainly through conduction, convection or radiation. Heat transfer can never be stopped; it can only be slowed down.

Heat - a transfer of thermal energy, (i.e., of energy and entropy) from hotter material to cooler material. Heat transfer may change the internal energy of materials.

Internal Energy — the internal vibrational energy that the molecules or electrons composing all materials contain.

Conduction — transfer of heat by electron diffusion or phonon vibrations.

Convection — transfer of heat by conduction in a moving medium, such as a fl uid.

Radiation — transfer of heat by electromagnetic radiation or, equivalently, by photons.

Approach Temperature - is defi ned as the hot fl uid outlet temperature minus the cold fl uid inlet temperature

4

Data Sheets Manual




Theory and Application of Shell & Tube Heat Exchangers

Two fl uids, of different starting temperatures, fl ow through the heat exchanger. One fl ows through the tubes (the tube side) and the other fl ows outside the tubes but inside the shell (the shell side). Heat is transferred from one fl uid to the other through the tube walls, either from tube side to shell side or vice versa. The fl uids can be either liquids or gases on either the shell or the tube side. In order to transfer heat effi ciently, a large heat transfer area should be used, so there are many tubes. In this way, waste heat can be put to use. This is a great way to conserve energy.

Heat exchangers with only one phase (liquid or gas) on each side can be called one-phase or single-phase heat exchangers. Two-phase heat exchangers can be used to heat a liquid to boil it into a gas (vapor), sometimes called boilers, or cool a vapour to conden-se it into a liquid (called condensers), with the phase change usually occurring on the shell side. Boilers in steam engines are typically large, usually cylindrically-shaped shell-and-tube heat exchangers. In large power plants with steam-driven turbines, shell-and-tube condensers are used to condense the exhaust steam exiting the turbine into condensate water which can be recycled back to be turned into steam, possibly into a shell-and-tube type boiler.

There can be many variations on the shell and tube design. Typically, the ends of each tube are connected to plenums (sometimes called water boxes or ports) through holes in tubesheets. The tubes may be straight or bent in the shape of a U, called U-tubes. The following sketch shows a typical U-Tube Heat Exchanger with all its components identifi ed:

Most shell-and-tube heat exchangers are either 1, 2, or 4 pass designs on the tube side. This refers to the number of times the fl uid in the tubes passes through the fl uid in the shell. In a single pass heat exchanger, the fl uid goes in one end of each tube and out the other.

5

Data Sheets Manual




Flow arrangement

The fl ow arrangement is of great importance for Heat Exchangers performance. Flow arrangement indicates the sense on which fl ows are desinged to fl ow. Heat exchangers may be classifi ed according to their fl ow arrangement as follows:

Parallel-fl ow heat exchangers, the two fl uids enter the exchanger at the same end, and travel in parallel to one another to the other side. (B in the below sketch).

Counter-fl ow heat exchangers, the two fl uids enter the exchanger from opposite ends. The counter current design is most effi cient, in that it can transfer the most heat. In a cross-fl ow heat exchanger, the fl uids travel roughly perpendicular to one another through the exchanger. (A in the below sketch).

For effi ciency, heat exchangers are designed to maximize the surface area of the wall between the two fl uids, while minimizing resistance to fl uid fl ow through the exchanger. The exchanger’s performance can also be affected by the addition of fi ns or corruga-tions in one or both directions, which increase surface area and may channel fl uid fl ow or induce turbulence. Optimized devices are known as compact heat exchangers.

Shell and tube heat exchanger, single pass (parallel fl ow)

Shell and tube heat exchanger, two pass tube side (counter fl ow)

6

Data Sheets Manual




Concurrent exchange and countercurrent exchange

The diagram presents a generic representation of a countercurrent exchange system, with two parallel tubes containing fl uid sepa-rated by a permeable barrier. The property to be exchanged, whose magnitude is represented by the shading, transfers across the barrier in the direction from greater to lesser according to the second law of thermodynamics. With the two fl ows moving in opposite directions, the countercurrent exchange system maintain a constant gradient between the two fl ows over their entire length. With a suffi ciently long length and a suffi ciently low fl ow rate this can result in almost all of the property being transferred.

By contrast, in the concurrent (or co-current, parallel) exchange system the two fl uid fl ows are in the same direction. As the diagram shows, a concurrent exchange system has a variable gradient over the length of the exchanger and is only capable of moving half of the property from one fl ow to the other, no matter how long the exchanger is. It can’t achieve more than 50%, because at that point, equilibrium is reached, and the gradient declines to zero.

7

Data Sheets Manual



PILAN® HEAT EXCHANGERSSingle Phase Shell & Tube Heat Exchangers Series A to F

The PILAN® range of Single Phase Heat Exchangers for liquids consist of a standardised manufacture programme of 6 series and 33 models for thermal transfer application with heat load capabilities well up to 500 KW. Each Unit provides a specifi c performance depending on the process parameters which, conveniently, entered into our selection programme will identify a range of 2 to 3 models that can accommodate to the required service.These Units are manufactured against our inventory of more than 1000 models for immediate delivery being a cheap option thanks to the scale production methods.

The main range covers for Hydraulic Oil Coolers (hydraulic oil as process fl uid), Solar Heat Exchangers (to provide hot water from the sun energy obtained through solar panels), Swimming Pool Exchangers (to heat water pools or, otherwise, keep pools cool), coolers for underground duties and other applications within the liquid / liquid fl uid phase parameter.All exchangers are based on the designs shown on these data sheets with just some likely variations depending on the duty sector.

Main design advantages:

Floating Tube Stack; inserted into the accurately machined shell, no recess between the shell and the outside baffl es of the tube stack to avoid thermal loss and fully replaceable for easy maintenance.

Brazed or mechanically expanded plate sheet; ensuring tightness of tube circuit to avoid fl uid contamination. Can be brazed to Tin or silver process.

Three Passes Circuit arrangement; with water inlet and outlet ports in opposite sides. The multiple tube stack baffl e arrangement drives the process fl uid across the outside path from inlet to outlet ports ensuring maximal thermal exchange with the cooling medium. Smaller physical units can accomplish the requested heat power thus being lighter and more economical.

Bolted Covers; to ease permanent access to the tube stack for maintenance operations. Made in Hot pressed brass or Bronze as standard to avoid pipe work connection clogging.

Finned Tubes; precision rolled, cut to each series length, with bevelled tube ends. Standard 6.5 mm O.D and 0.3 mm wall thick-ness what increases the thermal exchange properties.

Integral anchoring; what provides robustness to the exchanger and eases anchoring to the equipment if wished.

Draining Plug; For fl uid emptying during maintenance operations. It is made in brass material to avoid jamming.

1

2

3

4

5

6

7

8

Data Sheets Manual



Model A B C D E-F WeightTP-A1 195 72 38 Ø86 3/4” 3TP-A2 263 138 103 Ø86 3/4” 3,5TP-A3 349 225 189 Ø86 3/4” 4TP-A4 448 326 288 Ø86 3/4” 4,7TP-A5 576 450 415 Ø86 3/4” 5,5

Dimensions

Part Name Material1 Shell Aluminium /Bronze/Cast Iron2 Tube Stack

2.1 Tubes Copper / Copper-Nickel / St. Steel2.2 Tube plates Brass / Bronze2.3 Baffl es Aluminium2.4 Welding Tin welded 60/40

3 End caps Brass / Bronze4 Seals NBR / Viton5 Cover screws Steel6 Drain plugs Brass

Parts and Materials

Performance GraphsModel Heat

dissipated(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-A1 3 30 15 0,10 0,02 0,13TP-A2 6 46 23 0,19 0,05 0,22TP-A3 9 56 28 0,36 0,09 0,32TP-A4 13 64 32 0,60 0,13 0,46TP-A5 16 56 28 0,56 0,12 0,68

Flow Rate

Length Units expressed in mm, Diametres in Inches / Weight in KgsGeneral Arrangement Drawings pdf or Auto-Cad formats are available on request.

Remarked materials denote standard construction for Industrial Units.

Maximal Fresh Water Flow Rate Capacity: 50 l/min (35 l/min if sea water).This table means a typical performance of the shown units at given average process data of oil outlet temperature : 50ºC; Water Inlet Temperature: 25ºC, Viscosity of Oil: 38Cst with SAE 30 type and 50ºC. Any other change in the chosen parametres could result in a different oil cooler selection.

Graphs were plotted using the parametres shown in the right side table.For oil pressure drop graphs see separated sheet.

Temperature Correction FactorsWhen temperature gap between oil outlet and water inlet exceeds the given 25ºC the following correction factors should be used: 10ºC: 0.4 / 15ºC: 0.6 / 20ºC: 0.8 / 30ºC: 1.2 / 35ºC: 1.4 / 40ºC: 1.6 (multiply KW by the suitable correction factor).

Flow Rate Correction FactorsFor water fl ow rates other than 50% of the oil fl ow rate, the following correction factors should be used: 25%: 0.8 / 100%: 1.2 (multiply the fl ow rate by the suitable correction factor).

PILAN Shell and Tube Heat Exchangers are designed in a three passes tube stack arrangement with cooling fl uid inlet and outlet in opposite sides and counter current fl uids. Tube stack is fully fl oating type thus thermal stresses are minimised while maintenance operations are eased.PILAN® range of Industrial Shell & Tube Heat Exchangers are suitable for any sort of heat transfer fl uids, heating or cooling process fl uids. Its use is restricted to liquid phase fl uids and material compatibility should be observed. MAWP: oil 14 bar, water 10 bar * MAWT: 120ºC (180ºC with VITON seals) * Testing Standard: BS6755 Stabillity Test performed at 20 bar, Sealing Leakage Test at 14 bar.

Pressure Drop Graphs for primary and secondary circuits are available at our Technical Dept. Please consult your nearest PILAN distributor.

PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series A

9

Data Sheets Manual



Dimensions




Parts and Materials

Performance GraphsFlow Rate








Model Heat dissipated

(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-B1 8 66 33 0,16 0,02 0,33TP-B2 12 80 40 0,32 0,03 0,48TP-B3 18 104 52 0,96 0,07 0,66TP-B4 25 106 53 1 0,11 0,90TP-B5 29 98 49 1,04 0,14 1,16

Model A B C D E-F WeightTP-B1 273 123 109 Ø108 1” 5TP-B2 355 205 191 Ø108 1” 6TP-B3 452 302 289 Ø108 1” 7TP-B4 587 437 425 Ø108 1” 8,2TP-B5 730 580 566 Ø108 1” 10


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series B

10

Data Sheets Manual



Dimensions




Parts and Materials










(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-C1 16 100 50 0,28 0,04 0,64TP-C2 26 120 60 0,55 0,07 0,90TP-C3 36 140 70 0,74 0,13 1,23TP-C4 48 160 80 1,06 0,17 1,60TP-C5 56 140 70 0,95 0,16 2,07

Model A B C D E-F WeightTP-C1 372 182 93 Ø130 1”1/4 9TP-C2 472 287 193 Ø130 1”1/4 10TP-C3 600 415 320 Ø130 1”1/4 12,5TP-C4 744 557 465 Ø130 1”1/4 14,5TP-C5 922 737 643 Ø130 1”1/4 17,5


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series C

11

Data Sheets Manual



Dimensions




Parts and Materials






Temperature Correction FactorsWhen temperature gap between oil outlet and water inlet exceeds the given 25ºC the following correction factors should be used: 10ºC: 0.4 / 15ºC: 0.6 / 20ºC: 0.8 / 30ºC: 1.2 / 35ºC: 1.4 / 40ºC: 1.6 (multiply KW by the suitable correction factor).Flow Rate Correction Factors

For water fl ow rates other than 50% of the oil fl ow rate, the following correction factors should be used: 25%: 0.8 / 100%: 1.2 (multiply the fl ow rate by the suitable correction factor).



(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-D1 40 180 90 0,40 0,07 1,58TP-D2 52 200 100 0,55 0,09 2,14TP-D3 66 220 110 0,62 0,12 2,79TP-D4 84 240 120 0,80 0,16 3,57TP-D5 108 260 130 1 0,19 4,48TP-D6 120 240 120 0,96 0,21 5,38

Model A B C D E-F WeightTP-D1 505 270 109 Ø162 1”1/2 20TP-D2 634 402 238 Ø162 1”1/2 24TP-D3 780 546 384 Ø162 1”1/2 27TP-D4 954 722 558 Ø162 1”1/2 32TP-D5 1.160 928 764 Ø162 1”1/2 38TP-D6 1.364 1.132 968 Ø162 1”1/2 45


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series D

12

Data Sheets Manual



Dimensions




Parts and Materials










(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-E1 76 320 160 0,44 0,09 3,27TP-E2 106 360 180 0,64 0,13 4,24TP-E3 134 400 200 0,90 0,20 5,45TP-E4 175 420 210 1,10 0,25 6,82TP-E5 205 400 200 1,15 0,28 8,22TP-E6 240 360 180 1,10 0,28 10,27

Model A B C D E-F WeightTP-E1 675 372 239 Ø198 2” 33TP-E2 816 513 380 Ø198 2” 39TP-E3 998 696 560 Ø198 2” 45TP-E4 1.204 901 766 Ø198 2” 54TP-E5 1.408 1.102 968 Ø198 2” 64TP-E6 1.712 1.406 1.272 Ø198 2” 74


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series E

13

Data Sheets Manual



Dimensions




Parts and Materials









Model A B C D E-F WeightTP-F1 754 330 236 Ø278 3” 47TP-F2 900 476 382 Ø278 3” 57TP-F3 1.077 654 560 Ø278 3” 68TP-F4 1.280 856 762 Ø278 3” 79TP-F5 1.484 1.060 966 Ø278 3” 91TP-F6 1.790 1.364 1.270 Ø278 3” 105


(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-F1 133 720 360 0,36 0,09 7,20TP-F2 180 780 390 0,50 0,13 9,14TP-F3 250 840 420 0,62 0,17 11,81TP-F4 325 900 450 0,76 0,25 14,60TP-F5 410 960 480 1 0,32 17,30TP-F6 500 900 450 1,16 0,52 21,54


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series F

14

Data Sheets Manual



Model A B C D E-F WeightTP-A1M 195 72 38 Ø86 3/4” 3TP-A2M 263 138 103 Ø86 3/4” 3,5TP-A3M 349 225 189 Ø86 3/4” 4TP-A4M 448 326 288 Ø86 3/4” 4,7TP-A5M 576 450 415 Ø86 3/4” 5,5

Dimensions


2.1 Tubes Copper-Nickel / St. Steel / Copper2.2 Tube plates Brass / Bronze2.3 Baffl es Aluminium2.4 Welding Tin welded 60/40


Parts and Materials

Performance GraphsModel Heat

dissipated(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-A1M 3 30 15 0,10 0,02 0,13TP-A2M 6 46 23 0,19 0,05 0,22TP-A3M 9 56 28 0,36 0,09 0,32TP-A4M 13 64 32 0,60 0,13 0,46TP-A5M 16 56 28 0,56 0,12 0,68

Flow Rate


Remarked materials denote standard construction for Marine Units.





PILAN Shell and Tube Heat Exchangers are designed in a three passes tube stack arrangement with cooling fl uid inlet and outlet in opposite sides and counter current fl uids. Tube stack is fully fl oating type thus thermal stresses are minimised while maintenance operations are eased.PILAN® range of Marine Shell & Tube Heat Exchangers are suitable for any sort of heat transfer fl uids, heating or cooling process fl uids. Its use is restricted to liquid phase fl uids and material compatibility should be observed. MAWP: oil 14 bar, water 10 bar * MAWT: 120ºC (180ºC with VITON seals) * Testing Standard: BS6755 Stabillity Test performed at 20 bar, Sealing Leakage Test at 14 bar.


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series AM

15

Data Sheets Manual



Dimensions




Parts and Materials










(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-B1M 8 66 33 0,16 0,02 0,33TP-B2M 12 80 40 0,32 0,03 0,48TP-B3M 18 104 52 0,96 0,07 0,66TP-B4M 25 106 53 1 0,11 0,90TP-B5M 29 98 49 1,04 0,14 1,16

Model A B C D E-F WeightTP-B1M 273 123 109 Ø108 1” 5TP-B2M 355 205 191 Ø108 1” 6TP-B3M 452 302 289 Ø108 1” 7TP-B4M 587 437 425 Ø108 1” 8,2TP-B5M 730 580 566 Ø108 1” 10


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series BM

16

Data Sheets Manual



Dimensions


2.1 Tubes Copper-Nickel / St. Steel / Cooper2.2 Tube plates Brass / Bronze2.3 Baffl es Aluminium2.4 Welding Tin welded 60/40


Parts and Materials










(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-C1M 16 100 50 0,28 0,04 0,64TP-C2M 26 120 60 0,55 0,07 0,90TP-C3M 36 140 70 0,74 0,13 1,23TP-C4M 48 160 80 1,06 0,17 1,60TP-C5M 56 140 70 0,95 0,16 2,07

Model A B C D E-F WeightTP-C1M 372 182 93 Ø130 1”1/4 9TP-C2M 472 287 193 Ø130 1”1/4 10TP-C3M 600 415 320 Ø130 1”1/4 12,5TP-C4M 744 557 465 Ø130 1”1/4 14,5TP-C5M 922 737 643 Ø130 1”1/4 17,5


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series CM

17

Data Sheets Manual



Dimensions




Parts and Materials










(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-D1M 40 180 90 0,40 0,07 1,58TP-D2M 52 200 100 0,55 0,09 2,14TP-D3M 66 220 110 0,62 0,12 2,79TP-D4M 84 240 120 0,80 0,16 3,57TP-D5M 108 260 130 1 0,19 4,48TP-D6M 120 240 120 0,96 0,21 5,38

Model A B C D E-F WeightTP-D1 505 270 109 Ø162 1”1/2 20TP-D2 634 402 238 Ø162 1”1/2 24TP-D3 780 546 384 Ø162 1”1/2 27TP-D4 954 722 558 Ø162 1”1/2 32TP-D5 1.160 928 764 Ø162 1”1/2 38TP-D6 1.364 1.132 968 Ø162 1”1/2 45


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series DM

18

Data Sheets Manual



Dimensions




Parts and Materials










(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-E1M 76 320 160 0,44 0,09 3,27TP-E2M 106 360 180 0,64 0,13 4,24TP-E3M 134 400 200 0,90 0,20 5,45TP-E4M 175 420 210 1,10 0,25 6,82TP-E5M 205 400 200 1,15 0,28 8,22TP-E6M 240 360 180 1,10 0,28 10,27

Model A B C D E-F WeightTP-E1M 675 372 239 Ø198 2” 33TP-E2M 816 513 380 Ø198 2” 39TP-E3M 998 696 560 Ø198 2” 45TP-E4M 1.204 901 766 Ø198 2” 54TP-E5M 1.408 1.102 968 Ø198 2” 64TP-E6M 1.712 1.406 1.272 Ø198 2” 74


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series EM

19

Data Sheets Manual



Dimensions




Parts and Materials









Model A B C D E-F WeightTP-F1M 754 330 236 Ø278 3” 47TP-F2M 900 476 382 Ø278 3” 57TP-F3M 1.077 654 560 Ø278 3” 68TP-F4M 1.280 856 762 Ø278 3” 79TP-F5M 1.484 1.060 966 Ø278 3” 91TP-F6M 1.790 1.364 1.270 Ø278 3” 105


(kW)

Oilfl ow(l/

min)

Water fl ow

(l/min)

Oil pressure

drop (bar)

Water pressure

drop (bar)

Surface(m2)

TP-F1M 133 720 360 0,36 0,09 7,20TP-F2M 180 780 390 0,50 0,13 9,14TP-F3M 250 840 420 0,62 0,17 11,81TP-F4M 325 900 450 0,76 0,25 14,60TP-F5M 410 960 480 1 0,32 17,30TP-F6M 500 900 450 1,16 0,52 21,54


PILAN® HEAT EXCHANGERSHydraulics Oil Coolers - Series FM

20

Data Sheets Manual



Oil Pressure Drop Data SheetSeries A / AM Series D / DM

Series B / BM Series E / EM

Series C / CM Series F / FM

3 Passes Design Shell & Tube Heat Exchangers

21

Data Sheets Manual



PILAN® HEAT EXCHANGERSShell & Tube Heat Exchangers Series FS

The PILAN® range of FS Heat Exchangers consist of a standardised manufacture programme comprehensive of 25 standardized units to accommodate a wide range of Heat Transfer Power. FS Series are Two Phase Heat Exchangers for liquids and gases / Va-pours heat exchange duties.

Heat Loads broads from 20000 to 2000000 Kcal/h in Heating duties with standard materials made out as follows: Shell of steel with hot dip galvanized surface, Stainless Steel seamless AISI 316 tubes, inlet and outlet ports are guided by fl anges, tubes are mecha-nically expanded.

Tube stack is fl oating as well as the headers which, bolted to the shell ends, permit easy removal for regular maintenance operations. These series are ideal for process fl uid heating, Hot Water Generation, tank heating, cooling of main and auxiliary lube circuits, heat recovery, condensers and other two phase applications.

Floating Tube Stack; inserted into the accurately machined shell, no recess between the shell and the outside baffl es of the tube stack to avoid thermal loss and fully replaceable for easy maintenance.

Mechanically expanded plate sheet; ensuring tightness of tube side to avoid fl uid contamination.

U type, two passes, Three Passes or Four Passes Circuit arrangement; virtually all combinations are possible by changing the headers and tube stack arrangement.

Bolted Covers; to ease permanent access to the tube stack for maintenance operations.

Finned Tubes; precision tubes, seamless in AISI 316L to avoid corrosion and enlarging life span. Minimum wall thickness that increases the thermal exchange properties.

Great Versatility; other designs such as corrugated tubes, other materials of construction, dimensions and arrangements are possible. Units can be specifi cally designed to accommodate the required thermal performance.

1

2

3

4

5

6

22

Data Sheets Manual



Dimensions

Part Name Material1 Shell Steel UNE / ISO 36011 – Galvanised fi nishing2 Header Steel UNE / ISO 36011 – Galvanised fi nishing3 Fasteners Steel B74 Tube Bundle Seamless Steel tubes, mechanically expanded

Stainless Steel 304, 316, 316L / Copper

Parts and Materials

Performance Graphs

Serialised Units designed according to TEMA Code and in conformity with applicable Pressure Vessel Rules. These series are of U-Bundle fl oating type and bolted headers which allow for an easy plant maintenance. These series are ideal for heating or hot water generation with two phase fl uids in a number of applications such as condensate recovery, hot water generation, steam fl ash recovery, tank heating, process heating, cooling of main and auxiliary lube circuits.

Fluids Water - Water Steam - Water

Models

Secondary Circuit 70º / 90º Secondary Circuit 80º / 90º 70º / 90º 80º / 90º180º120º

170º110º

150º120º

130º110º

120º100º

180º120º

150º120º

130º110º

120º100º

1,5(kg/cm2)

5(kg/cm2)

1,5(kg/cm2)

5(kg/cm2)

FS-00 20.300 18.500 16.500 - - 23.400 20.700 - - - - - -FS-01 38.500 30.800 28.400 - - 41.200 32.400 - - 42.300 72.800 38.700 64.500FS-02 76.800 62.500 58.800 28.700 20.300 83.500 55.700 30.400 24.600 - - - -FS-03 85.400 70.300 64.500 40.300 28.400 94.500 75.200 42.700 29.200 61.700 105.400 52.400 92.400

ModelL

(mm)A

(mm)B

(mm)C

(mm)D

(mm)E

(mm)F

(mm)Connections

Primary Secondary WeightFS-00 860 200 540 210 - 50 27 Ø 1” Ø 2” 40FS-01 1.250 200 950 220 55 - - Ø 1” Ø 2” 52FS-02 1.660 200 1.320 220 - 50 27 Ø 1” Ø 2” 60FS-03 1.760 200 1.450 220 55 - - Ø 1” Ø 2” 62

HEATING (70ºC / 90ºC and 80ºC / 90ºC) in kcal/h.

HOT WATER GENERATION in lts/h


Models10º - 60º 10º - 55º 10º - 50º 10º - 45º

90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70ºFS-00 - - - - - - - - - 480 420 390FS-01 - - - - - - 510 490 420 1.070 870 690FS-02 450 370 350 530 385 - 730 650 580 1.250 1.140 920FS-03 570 480 450 680 520 470 1.160 920 760 1.680 1.430 1.140

Standard Design Pressure is PN 16 on the shell side and PN 6 on the tube side * Pressure Testing to 1.5 times De-sign Pressure. Standard Flanges according to DIN 2502 PN 16 – welded to the shell. Other fl ange standards can be provided on request. Wall thickness refer to Design Pressure.

The suitable Heat Exchanger is determined by the following factors: Power (Kcal/h), Inlet and outlet temperatures and Pressure Drop. The following table provides average performances of the standardised FS Series in typical application of heating and Hot Water Generation. It provides the perfor-mance in Kcal/h or Volume in L/hrs given the indicated parameters of the primary and secondary circuits.

PILAN® HEAT EXCHANGERSShell & Tube Heat Exchangers - Series FS00-03

23

Data Sheets Manual



Dimensions



Parts and Materials

Performance Graphs



Models


170º110º

150º120º

130º110º

120º100º

180º120º

150º120º

130º110º

120º100º

1,5(kg/cm2)

5(kg/cm2)

1,5(kg/cm2)

5(kg/cm2)

FS-04 110.600 96.400 87.300 48.700 41.300 121.300 93.400 56.300 38.600 - - - -FS-05 170.800 145.600 135.000 72.500 60.500 180.700 134.300 81.200 73.200 - - - -FS-06 187.500 163.200 157.000 - - 200.400 156.700 - - 142.800 252.000 130.700 175.000FS-07 204.300 176.500 170.000 92.100 78.500 223.500 188.200 98.500 86.400 170.400 295.000 148.000 220.000

ModelL

(mm)A

(mm)B

(mm)C

(mm)D

(mm)E

(mm)F

(mm)Connections

Primary Secondary WeightFS-04 1.305 345 820 410 - 95 28 DN-32 DN-65 68FS-05 1.800 345 1.320 410 - 95 28 DN-32 DN-65 83FS-06 1.900 345 1.420 410 105 - - DN-40 DN-65 87FS-07 2.100 345 1.620 410 105 - - DN-40 DN-65 96



Models10º - 60º 10º - 55º 10º - 50º 10º - 45º

90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70ºFS-04 730 640 580 950 760 590 1.340 1.200 950 1.930 1.750 1.520FS-05 1.180 1.020 940 1.380 1.120 990 2.050 1.850 1.530 2.870 2.500 2.100FS-06 1.310 1.230 1.100 1.590 1.450 1.180 2.260 2.080 1.740 3.360 3.200 2.680FS-07 1.530 1.340 1.250 1.820 1.550 1.300 2.450 2.400 2.060 3.750 3.480 2.850





24

Data Sheets Manual



Dimensions



Parts and Materials

Performance Graphs



Models


170º110º

150º120º

130º110º

120º100º

180º120º

150º120º

130º110º

120º100º

1,5(kg/cm2)

5(kg/cm2)

1,5(kg/cm2)

5(kg/cm2)

FS-08 246.500 182.400 181.000 112.000 83.400 248.700 220.000 116.400 105.300 - - - -FS-09 258.600 224.000 205.000 - - 280.000 245.000 - - - - - -FS-10 306.500 250.000 224.000 124.000 97.600 330.000 286.000 136.200 118.700 276.500 450.000 248.000 295.000FS-11 328.700 286.000 246.000 147.000 120.000 350.000 310.000 152.800 136.200 290.000 475.000 265.000 320.000FS-12 360.800 320.000 274.000 166.000 132.500 400.000 360.000 165.000 144.500 330.000 520.000 290.000 360.000FS-13 416.000 346.000 320.000 195.000 178.000 456.000 405.000 204.000 156.200 380.000 570.000 320.000 430.000

ModelL

(mm)A

(mm)B

(mm)C

(mm)D

(mm)E

(mm)F

(mm)Connections

Primary Secondary WeightFS-08 2.050 365 1.530 460 - 110 45 DN-40 DN-80 116FS-09 2.200 365 1.680 460 - 110 45 DN-40 DN-80 122FS-10 1.900 365 1.380 460 120 - - DN-50 DN-80 127FS-11 2.050 365 1.530 460 120 - - DN-50 DN-80 132FS-12 2.200 365 1.680 460 120 - - DN-50 DN-80 136FS-13 2.400 365 1.880 460 120 - - DN-50 DN-80 143



Models10º - 60º 10º - 55º 10º - 50º 10º - 45º

90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70ºFS-08 1.750 1.450 1.350 2.270 1.900 1.450 3.170 2.800 2.380 4.500 4.100 3.400FS-09 1.830 1.600 1.500 2.500 2.150 1.580 3.480 3.260 2.750 4.870 4.230 3.750FS-10 2.200 1.850 1.620 2.940 2.230 1.710 4.100 3.400 3.160 5.300 4.850 3.960FS-11 2.400 2.200 1.870 3.200 2.550 1.940 4.540 3.950 3.570 6.200 5.400 4.480FS-12 2.630 2.400 2.200 3.730 2.900 2.570 5.160 4.200 3.860 6.800 6.000 5.200FS-13 2.950 2.650 2.400 4.050 3.300 2.800 5.800 4.860 4.300 7.400 6.650 5.750




25

Data Sheets Manual



Dimensions



Parts and Materials

Performance Graphs



Models


170º110º

150º120º

130º110º

120º100º

180º120º

150º120º

130º110º

120º100º

1,5(kg/cm2)

5(kg/cm2)

1,5(kg/cm2)

5(kg/cm2)

FS-14 520.000 415.000 390.000 250.000 220.000 560.000 430.000 265.000 170.000 420.000 720.000 360.000 550.000FS-15 580.600 520.000 485.000 310.000 272.000 632.000 490.000 328.000 220.000 520.000 860.000 470.000 630.000FS-16 736.500 610.000 530.000 365.000 310.000 740.000 540.000 372.000 248.000 595.000 985.000 510.000 725.000FS-17 860.000 680.000 640.000 430.000 395.000 880.000 660.000 435.000 296.000 670.000 1.200.000 560.000 810.000

ModelL

(mm)A

(mm)B

(mm)C

(mm)D

(mm)E

(mm)F

(mm)Connections

Primary Secondary WeightFS-14 2.050 420 1.460 510 140 - - DN-65 DN-80 176FS-15 2.050 420 1.460 510 140 - - DN-65 DN-80 192FS-16 2.190 430 1.600 510 150 - - DN-80 DN-100 208FS-17 2.400 435 1.800 510 150 - - DN-80 DN-100 210



Models10º - 60º 10º - 55º 10º - 50º 10º - 45º

90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70º 90º / 80º 90º / 70º 85º / 70ºFS-14 3.800 3.350 3.050 4.500 4.180 3.400 6.470 5.950 4.850 8.500 7.500 6.800FS-15 4.500 4.000 3.580 5.800 5.100 4.100 7.930 7.200 5.700 11.700 9.280 8.100FS-16 5.400 4.650 4.120 7.100 6.000 4.800 9.200 8.350 6.350 13.800 11.700 10.300FS-17 6.200 5.400 4.730 8.050 6.800 5.400 11.700 9.400 7.700 16.200 13.200 11.860





26

Data Sheets Manual



Dimensions



Parts and Materials

Performance Graphs



Models


170º110º

150º120º

130º110º

120º100º

180º120º

150º120º

130º110º

120º100º

1,5(kg/cm2)

5(kg/cm2)

1,5(kg/cm2)

5(kg/cm2)

FS-18 1.160.000 870.000 810.000 510.000 420.000 1.215.000 840.000 526.000 340.000 830.000 1.380.000 685.000 920.000FS-19 1.320.000 1.030.000 970.000 590.000 480.000 1.370.000 1.030.000 630.000 387.000 925.000 1.600.000 780.000 1.040.000FS-20 1.500.000 1.220.000 1.150.000 680.000 540.000 1.560.000 1.200.000 720.000 430.000 1.120.000 1.700.000 930.000 1.230.000FS-21 1.750.000 1.460.000 1.320.000 805.000 630.000 1.810.000 1.340.000 840.000 520.000 1.260.000 2.085.000 1.200.000 1.340.000

ModelL

(mm)A

(mm)B

(mm)C

(mm)D

(mm)E

(mm)F

(mm)Connections




Models10º - 60º 10º - 55º 10º - 50º 10º - 45º






27

Data Sheets Manual



Dimensions



Parts and Materials

Performance Graphs



Models


170º110º

150º120º

130º110º

120º100º

180º120º

150º120º

130º110º

120º100º

1,5(kg/cm2)

5(kg/cm2)

1,5(kg/cm2)

5(kg/cm2)

FS-22 2.050.000 1.680.000 1.550.000 950.000 710.000 2.130.000 1.620.000 1.030.000 630.000 1.550.000 2.500.000 1.340.000 1.680.000FS-23 2.300.000 1.840.000 1.720.000 1.050.000 850.000 2.410.000 1.750.000 1.180.000 650.000 1.750.000 2.680.000 1.420.000 1.850.000FS-24 2.500.000 2.120.000 1.890.000 1.170.000 935.000 2.560.000 1.920.000 1.230.000 720.000 1.950.000 2.750.000 1.580.000 2.100.000FS-25 2.950.000 2.340.000 2.260.000 1.300.000 1.150.000 3.200.000 2.310.000 1.380.000 840.000 2.080.000 2.830.000 1.860.000 2.350.000

ModelL

(mm)A

(mm)B

(mm)C

(mm)D

(mm)E

(mm)F

(mm)Connections




Models10º - 60º 10º - 55º 10º - 50º 10º - 45º






28

Data Sheets Manual



PILAN® HEAT EXCHANGERSPlate Heat Exchangers Series S1, S4, S7

PILAN® plate heat exchangers Series S1 to S7 consist of a series of corrugated plates hung from a carrying bar and clamped bet-ween fi xed and movable heads also called frame. The heat transfer plates are manufactured in stainless steel, but are available in other materials. Each heat transfer plate is fi tted with an elastomeric gasket, which seals and distributes the process fl uids. The heads, normally referred to as frame covers, include connections to permit the entry of the process fl uid into the plate pack.

The channel formed by two adjacent plates is the key to the plate heat exchanger’s high effi ciency. The hot and cold fl uids are distribu-ted through alternate channels in a counter-current arrangement. This counter-current fl ow provides for maximum thermal effi ciency. The fl ow pattern induces turbulence at very low Reynolds numbers, which also contributes to high heat transfer rates. (Refer to “Flow Arrangement” paragraph in the introductory section).

Compared to Shell & Tube Design, the fl uid shear stresses are much higher and this tends to keep the channels in a plate exchanger much cleaner. For clean services, the normal practice is to provide units designed for 100% of the surface area required. For fl uids which foul, plate exchangers can be provided with 5-10% excess area.

Plate heat exchangers are well suited for applications which require close temperature approaches. The PILAN plate exchangers are limited when high pressures, high temperatures, or aggressive fl uids are present. (Refer to the specifi c Data Sheets to check working parameters).

Serialised Units; Series 1, 4 and 7 with nine models each providing diverse duties. Frame and Plate pack are available for quick delivery.

Precise Shaped Flow Channels; ensuring high thermal transfer, good fl ow turbulence and tightness when gasketed.

Versatile Plate Packs; can be in site expanded to increase thermal loads if required.

Minimal Fouling; thanks to the vertical arrangement of the plates and special shaped channels, it is a self cleaning design that helps minimising fouling and scaling so usual in the Shell & Tube Design.

1

2

3

4

29

Data Sheets Manual



Dimensions

Part Name Material1 Frame Carbon Steel (painted)2 Plates St. Steel AISI 3163 Screwed Connections St. Steel AISI 3164 Gaskets NBR or EPDM5 Plates Guides St. Steel AISI 316

Parts and Materials

Selection Chart

Serialised Units designed to meet a wide range of duties in industrial, marine and HVAC installations. These series are of rugged design consisting of a steel frame fastened with bolts and a plate pack with rubber gaskets in between to provide tightness and circuit separation.. The plates can be in site expanded if process conditions required so. Plate Heat Exchangers are an excellent option when space savings are required while good heat transfer is kept. Fouling is minimal thanks to the vertical position of the plates thus ensuring minimal maintenance costs.MAWP: 16 Kgs/cm2* MAWT: 130ºC * Max Flow Rate: 50 c.m (S7) * Max. plate surface: 3.80 sq.m * PED 97/23/CE under Category I and fl uids Group II* Test Pressure in accordance with applicable code *

The suitable standard unit can be selected out of the below listed models and serves as a quick guidance. The chart has been based on the following parameters: Primary Circuit: Steam / Hot Water Inlet temp. 85ºC – Outlet temp. 69ºCSecondary Circuit: Water Inlet Temp. 15ºC – Outlet Temp. 50ºC

Type Duty(Kcal/h)

Flow Rate-I(m3/h)

ΔP-I(bar)

Flow Rate-II(m3/h)

ΔP-II(bar)

Surface(m2)

S1-9TLA 23.000 1,56 0,16 0,66 0,041 0,12S1-12TLA 35.000 2,38 0,17 1 0,057 0,16S1-15TLA 46.000 3,13 0,22 1,32 0,053 0,22S1-17TLA 57.023 3,88 0,246 1,64 0,062 0,25S1-21TLA 68.000 4,64 0,242 1,95 0,06 0,30S1-24TLA 79.000 5,39 0,245 2,27 0,06 0,35S1-28TLA 90.054 6,14 0,25 2,59 0,07 0,45S1-33TLA 101.000 6,89 0,26 2,9 0,061 0,50S1-36TLA 112.000 7,64 0,275 3,22 0,067 0,55

P-I: Pressure Drop in Primary CircuitP-II: Pressure Drop in Secondary Circuit

The Heat exchangers S1 can be provided with a number of plates from 9 to 36 units. There are two stan-dard widths depending on the number pf plates assembled. The frame dimensions are standardised to the indicated below and are independent of the plates number. This sketch must be understood as reference only, tailor made drawings for approval can be drawn by our design section on request.

Plate thickness: 0.5 mmF1 Inlet connection: 1” threaded BSPPF4 Outlet connection: 1” threaded BSPPF3 Inlet connection: 1” threaded BSPPF2 Outlet connection: 1” threaded BSPP


PILAN® HEAT EXCHANGERSPlate Heat Exchangers - Series 1

30

Data Sheets Manual



Dimensions

Parts and Materials

Selection Chart

Serialised Units designed to meet a wide range of duties in industrial, marine and HVAC installations. These series are of rugged design consisting of a steel frame fastened with bolts and a plate pack with rubber gaskets in between to provide tightness and circuit separation.. The plates can be in site expanded if process conditions required so. Plate Heat Exchangers are an excellent option when space savings are required while good heat transfer is kept. Fouling is minimal thanks to the vertical position of the plates thus ensuring minimal maintenance costs.MAWP: 16 Kgs/cm2* MAWT: 130ºC * Max Flow Rate: 50 c.m (S7) * Max. plate surface: 3.80 sq.m * PED 97/23/CE under Category I and fl uids Group II* Test Pressure in accordance with applicable code *

The suitable standard unit can be selected out of the below listed models and serves as a quick guidance. The chart has been based on the following parameters: Primary Circuit: Steam / Hot Water Inlet temp. 85ºC – Outlet temp. 69ºCSecondary Circuit: Water Inlet Temp. 15ºC – Outlet Temp. 50ºC

Type Duty(Kcal/h)

Flow Rate-I(m3/h)

ΔP-I(bar)

Flow Rate-II(m3/h)

ΔP-II(bar)

Surface(m2)

S4A-26TL 123.000 8,39 0,376 3,53 0,093 1,02

S4A-29TL 134.000 9,14 0,364 3,85 0,098 1,15

S4A-31TL 145.000 9,89 0,383 4,17 0,094 1,25

S4A-34TL 156.000 10,64 0,377 4,48 0,091 1,35

S4A-36TL 167.000 11,39 0,374 4,80 0,096 1,45

S4A-39TL 178.000 12,14 0,374 5,12 0,094 1,55

S4A-42TL 189.000 12,89 0,376 5,43 0,093 1,70

S4A-45TL 200.000 13,64 0,381 5,75 0,093 1,85

S4A-48TL 211.000 14,39 0,387 6,07 0,093 1,95

S4A-52TL 222.000 15,14 0,423 6,38 0,100 2,15

S4A-52TL 233.000 15,89 0,476 6,70 0,101 2,15P-I: Pressure Drop in Primary CircuitP-II: Pressure Drop in Secondary Circuit

The Heat exchangers S1 can be provided with a number of plates from 9 to 36 units. There are two stan-dard widths depending on the number pf plates assembled. The frame dimensions are standardised to the indicated below and are independent of the plates number. This sketch must be understood as reference only, tailor made drawings for approval can be drawn by our design section on request.

Plate thickness: 0.5 mmF1 Inlet connection: 1 1/4” threaded BSPPF4 Outlet connection: 1 1/4” threaded BSPPF3 Inlet connection: 1 1/4” threaded BSPPF2 Outlet connection: 1 1/4” threaded BSPP

Part Name Material1 Frame Carbon Steel (painted)2 Plates St. Steel AISI 3163 Screwed Connections St. Steel AISI 3164 Gaskets NBR or EPDM5 Plates Guides St. Steel AISI 316


PILAN® HEAT EXCHANGERSPlate Heat Exchangers - Series 4

31

COMEVALC/. Les Rotes, 15 Pol. Ind.El Puig46540 – El Puig (Valencia) SpainTel.: +34 961 479 006Fax.: +34 961 472 [email protected]/pilan

Global Service with a touch of local identity ...

... Across the Globe, there is a Comeval Agentready to serve you.

Data Sheets Manual - Válvulas industriales | COMEVAL · · 2011-10-03stems on the easy...

Documents

Transcript of Data Sheets Manual - Válvulas industriales | COMEVAL · · 2011-10-03stems on the easy...