Data Sheet Purgemaster 'SNAP-IN' Small Flowmeter...Purgemaster 'SNAP-IN' Small Flowmeter Models...
Transcript of Data Sheet Purgemaster 'SNAP-IN' Small Flowmeter...Purgemaster 'SNAP-IN' Small Flowmeter Models...
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Purgemaster 'SNAP-IN' Small Flowmeter
Models A6100 & A6200
High strength stainless steel body– the body is corrosion resistant stainless steel,
rigidly constructed to maintain tube alignment andresist pipe strain
'SNAP-IN' tube construction– minimizes the downtime needed to clean the meter
tube or to change the meter range
Polycarbonate operator protection shield– safety tested shield protects personnel from glass
fragments in the rare event of accidental tubebreakage
Component flexibility– all parts for the three scale lengths except bodies,
tubes and protector shields are interchangeable
Internal backcheck– restricts back flow and draining of process fluid
when metering tube is removed
Choice of operating position– the meter can be inverted and its tube reversed to
change the control valve position from the inlet tothe outlet
Options of valve, DP regulator and alarms
Long-term reliable performanceflowmeters with low cost of
ownership
Data SheetSS/A61_62_4
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4
2
IntroductionABB Purgemaster Flowmeters are low capacity variable areaflowmeters for both liquid and gas with an excellent selection ofmaterial and scale lengths in a single product family design. Theyprovide optimum flexibility with a minimum number ofcomponents. The meter features a corrosion resistant, highstrength stainless steel body, quick, easy snap-in tubeconstruction and a safety tested operator protection shield.
ABB Purgemasters are ideal for applications such as the purgingof control lines and instrument enclosures. Their use is easilyextended into fluid sampling, liquid specific gravity, levelmeasurement and similar services.
SpecificationMeasuring ranges
See measuring range tables on pages 3, 4 and 5
Rangeability
10:1
Scale design
% or direct reading scales
Dt/Df ratio scale, millimeters
Accuracy classes (VDE/VDI 3513)
5 in. scale length1/4 in. & 1/8 in. tube diameter 2.51/16 in. tube diameter 6
3 in. scale length
All sizes 10
11/2 in. scale length
All sizes 10
Permissible operating temperatures
Buna N O-rings 0 to 120˚C
Viton A O-rings 0 to 150˚C
Trogamid-tube 0 to 60˚C
Types of installation
In-line, front- & rear-panel-mounting
Wall-mounting (regulator only)
Permissible operating pressures (kPa)
Materials
Connections1/4 in. NPT or G1/4 internal thread, rear-facing horizontal or vertical
Weights
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11/2 ot 3 0081 0081 0041 0081
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54/5316AledoM 54.0 6.1
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
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Measuring Range Tables
Models A6131/41
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-PF 1/8 73/3-P-80- 81-GB
81-AS
81-SS
81-AC
4.0
5.0
1
2
4.4ot
5.8ot
*91ot
43ot
20.0
40.0
1.0
1.0
62.0ot
5.0ot
1.1ot
0.2ot
02
02
05
05
*063ot
005ot
*058ot
0031ot
2
2
3
5
12ot
03ot
05ot
08ot
71.0
81.0
81.0
81.0
–
–
1
–
10
20
30
40
-PF 1/8 73/3-P-02- b 81-GB
81-AS
81-SS
81-AC
41-AT
2
4
5
01
51
82ot
*84ot
*09ot
531ot
541ot
1.0
2.0
4.0
5.0
1
7.1ot
9.2ot
*4.5ot
0.8ot
5.8ot
001
002
002
004
064
0051ot
0002ot
*0003ot
0004ot
0064ot
5
01
01
02
72
*59ot
521ot
081ot
062ot
072ot
12.0
12.0
12.0
12.0
12.0
–
–
1
–
–
50
60
70
80
01
-PF 1/4 73/3-P-51- b 41-DC
41-AS
41-SS
41-AC
01
32
02
04
031ot
032ot
004ot
085ot
5.0
4.1
2
2
5.7ot
41ot
0.32ot
0.43ot
005
058
0001
0001
0056ot
0058ot
00521ot
00071ot
02
25
05
001
083ot
025ot
057ot
0501ot
53.0
53.0
7.0
7,0
–
–
2
2
10
01
20
30
-PF 1/4 73/3-P-02- b 41-DC
41-AS
41-SS
41-AC
02
04
04
05
*022ot
004ot
*085ot
058ot
5.0
2
0.2
4
*0.31ot
22ot
*0.43ot
0.05ot
005
0001
0001
0002
0059ot
00521ot
00081ot
00052ot
04
07
001
001
065ot
057ot
0011ot
0051ot
53.0
53.0
7.0
7.0
–
–
2
2
40
11
50
60
-PF 1/4 73/3-G-14- b 41-DC
41-AS
41-SS
41-AC c
04
07
001
001
064ot
057ot
0021ot
0081ot
2
4
5
01
0.72ot
64ot
*0.57ot
501ot
0001
3
0002
0004
00091ot
00072ot
00083ot
00045ot
001
2
001
002
0511ot
0061ot
0032ot
0023ot
7.0
7.0
7.0
–
–
–
2
2
70
21
80
90
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-PF 1/8 73/3-P-80- 81-SS 91ot2 058ot001 81.039502Y-iB-01JR
-PF 1/8 73/3-P-02- 81-SS 09ot01 0023ot004 12.0
-PF 1/4 73/3-P-51-41-SS41-AC
004ot04085ot08
00521ot000100071ot0002
7.05.1
49502Y-iB-51JR-PF 1/4 73/3-P-02-41-SS41-AC
085ot08058ot001
00081ot000200052ot0004
7.05.1
-PF 1/8 73/3-P-14-41-SS41-AC
0021ot0510081ot002
00004ot000600045ot0008
7.0
etoN b
Notes.a) Applies only with differential pressure regulatorb) Also in Trogamid with % scale tube description …/2D37c) Not available with differential pressure regulatord) For ordering information only* Direct reading scales as standard (no extra cost)
Models A6131/41 with Inductive Alarm Sensor (RJ10/RJ15)
Notes.a) In conjunction with differential pressure regulatorb) Not available with differential pressure regulator
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4
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Measuring Range Tables
Models A6132/42
Notes.a) Maximum flow rates for other fluids can be calculated using our
handbook 10A9010
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35.029.016.154.2
1.840.081.1315.291
18/5-G-01-61/1-PF216102
61-GB
10203040
50.185.1
2.328.4
2.370.7116.8811.072
18/5-G-01-61/1-PF216102
61-AS
50607080
64.22.42.73.01
0.6315.3022.9135.034
18/5-G-01-61/1-PF216102
61-SS
90011121
17.46.73.218.71
9.7121.7033.5742.636
18/5-G-01-61/1-PF216102
61-AC
31415161
52.54.85.316.81
2.4327.6235.8050.876
18/5-G-01-61/1-PF216102
61-AT
71819102
1/8 .ni
1.69.316.225.137.34
6.3733.6962.64016.62411.5881
18/5-G-80-8/1-PF21610252
81-GB
1020304050
5.010.327.535.845.46
3.1158.8297.48316.75810.4542
18/5-G-80-8/1-PF21610252
81-AS
6070809001
5.025.930.060.180.701
4.4084.12418.29023.88721.9263
18/5-G-80-8/1-PF21610252
81-SS
11111
1121314151
6.332.166.097.1217.951
7.50214.98023.41038.79937.6315
18/5-G-80-8/1-PF21610252
81-AC
11111
6171819102
5.630.665.790.0315.171
9.78210.91224.20233.92243.6545
18/5-G-80-8/1-PF21610252
81-AT
11111
1222324252
1/4 .ni
87251602572
71732476829897411
18/5-G-01-4/1-PF610252
41-DC
10203040
431352733644
002554291322105651
18/5-G-01-4/1-PF610252
41-AS
50607080
822514745307
3977276319797100922
18/5-G-01-4/1-PF610252
41-SS
2222
90011121
6432165086301
76901722913925200223
18/5-G-01-4/1-PF610252
41-AC
2222
31415161
0730660685011
40711754023076267243
18/5-G-01-4/1-PF610252
41-AT
2222
71819102
005105020022
007540084600276
__/6-G-04-4/1-PF__/6-G-04-4/1-PF__/6-G-04-4/1-PF
41-SS41-AC41-AT
222
122232
b) Not available with differential pressure regulatorc) For ordering information only
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
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Models A6132/42 with Inductive Alarm Sensor (RJ10/RJ15)
Notes.a) In conjunction with differential pressure regulatorb) Not available with differential pressure regulator
Models A6134/44
Notes.a) Applies only with built-in differential pressure regulatorb) Only with % scale. Not available with differential pressure regulator.c) Not available with differential pressure regulator.d) For ordering information only.
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-PF 1/8 18/5-G-80-21610252
81-SS
5.025.930.060.180.701
4.4084.12418.29023.88721.9263
81.0
39502Y-iB-01JR
-PF 1/4 18/5-G-01-610252
41-SS
822514745307
3977276319797100922
7.0
-PF 1/4 18/5-G-01-610252
41-AC
6432165086301
76901722913925200223
5.1
49502Y-iB-51JR-PF 1/4 183/5-G-01-
610252
41-AT
0730660685011
40711754023076267243
5.1
-PF 1/4 802/6-G-04-0404
41-SS41-AC41-AT
215108129232
483840857686127
7.0 b
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C˚0tariArabm3101
Qn mc(3 )nim/
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–PF 1/ 61 1–P–80– 1/2 91/ GB – 61 c 50.0 8.0ot 5 56ot – 10AS – 61 c 01.0 0.1ot 5 09ot – 20SS – 61 c 05.0 0.4ot 51 071ot – 30
–PF 1/ 61 1–P–03– 1/2 91/ GB – 61 5.0 0.7ot 52 004ot 71.0 40AS – 61 0.1 0.31ot 05 055ot 71.0 50SS – 61 0.2 0.22ot 05 058ot 71.0 60
–PF 1/8 1–P–12– 1/2 91/ GB – 81 5.2 5.73ot 001 0002ot 12.0 10AS – 81 0.5 0.06ot 002 0062ot 12.0 20SS – 81 01 0.021ot 002 0083ot 12.0 30AC – 81 41 081ot 082 0065ot 12.0 40
–PF 5/ 23 1–P–04– 1/2 91/ –GB 5/ 23 51 091ot 007 0008ot 81.0 10–SS 5/ 23 04 054ot 0021 00051ot 81.0 20
–PF 1/4 1–P–82– 1/2 91/ AS – 41 03 075ot 0031 00591ot 7.0 20SS – 41 05 058ot 0002 00082ot 7.0 10
–PF 1/4 1–P–14– 1/2 91/ SS – 41 c 001 0061ot 0052 00054ot – 30AC – 41 c 002 0022ot 0005 00007ot – 40
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4
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Overall Dimensions
In-line and Front Panel-mounting (horizontal and vertical connections)
Dimensions in mm (in.)
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D F E C B A htgneLelacS .oNledoM
G 1/4 1/4 TPN.ni 5.63 561 181 832 462 .ni5/4 24/2316A
G 1/4 1/4 TPN.ni 2.72 17 86 521 151 .ni3 14/1316A
G 1/4 1/4 TPN.ni 2.72 04 73 49 021 11/2 .ni 44/4316A
G 1/4 1/4 TPN.ni 2.72 17 86 521 151 .ni3 54/5316A
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
7
Purgemaster with Regulator
Dimensions in mm (in.)
D
39 (1.53)
19 (0.75)
5.6 (0.22) 6.5(0.26)
36(1.42)
22(0.87)
44 (1.73)
57 (2.24)
625 (2.440.2)
A
E5 (0.2)
60 (2.36)
6.5(0.26)
8.5(0.33) 35
(1.38)
150 5 (5.9 0.2) max.
75 (2.95) max.
13 (0.51)
B
20.5 (0.81)
39 (1.53)
Wall-mounting
75 (2.95) max.
C5 (0.2)
D 44 (1.73)
19 (0.75)
39 (1.53)
43(1.7)
20.5 (0.81)
39 (1.53)
AB
13 (0.51)
Pipe-mountingsnoisnemiD
D E C B AelacShtgnel
.oN-ledoM
G 1/4 1/4 TPN.ni 833 08 832 462 .ni5 0112_R35-2316A
G 1/4 1/4 TPN.ni 522 801 521 151 .ni3 0112_R35-1316A
G 1/4 1/4 TPN.ni 491 801 49 021 11/2 .ni 0112_R35-4316A
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4
8
…Overall Dimensions
Panel-mounting (horizontal connections)
Dimensions in mm (in.)
Notes.
All process connectionsG 1/4 or 1/4 in. NPT
C A
SeeNote 2
79 (3.125)
80 (3.156)
1.6 (0.062)
0.4 (0.016)
B
Outlet
Inlet
42(1.656)
37(1.437)
Outlet
Inlet
37 (1.437)(Valveopen)
Outlet
Inlet
42 (1.656)
Panel
FrontTypical all models
Valve at Inlet Valve at Outlet
B B
No Valve
42(1.656)
42(1.656)
1) All dimensions are subject to amanufacturing tolerance of 3 mm (0.125),unless otherwise specified.
2) Dotted line indicates rear of panel clearancerequirements.
3) Panel hardware for 8 (0.312) max. panel thickness.
snoisnemiD
elacS.moNhtgneL A B C
.ni mm .ni mm .ni mm .ni mm
11/2 83 4 13 / 23 621 3 32 / 23 49 53/ 23 921
3 67 63/ 61 751 4 51 / 61 521 65/ 61 061
5 721 01 5/8 072 93/8 832 01 3/4 372
01 452 51 1/ 61 383 31 31 / 61 153 51 3/ 61 683
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
9
Panel-mounting with Differential Pressure Regulator
Dimension in mm (in.)
Notes.
B
A
37 (1.437)
19 (0.75)
Inlet connection1/4 in. NPTorG1/4
Outletconnection1/4 in. NPTorG1/4
1036 (3.0.780,25) 37(1.437)
(Valve Open)
Optional valveinlet or outlet(Shown on inlet)
See Note 2
C D
1.6 (0.063)
0.4(0.015)
79 (3.125)
80 (3.156)
1) All dimensions are subject to amanufacturing tolerance of 3 mm (0.125),unless otherwise specified.
2) Dotted line indicates rear of panelclearance requirements.
3) Panel hardware for 8 (0.312) max. panel thickness
snoisnemiD
elacShtgneL
A B C D
.ni mm .ni mm .ni mm .ni mm .ni mm
11/2 83 57/8 941 57/8 1/4 941 6 53/ 23 921 4 13 / 23 621
3 67 57/8 941 57/8 1/4 941 6 65/ 61 061 63/ 61 751
5 721 01 1/4 062 4 12 / 23 1/4 811 6 01 3/4 372 01 5/8 072
01 452 41 11 / 61 373 4 12 / 23 1/4 811 6 51 3/ 61 683 51 1/ 61 383
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4
10
…Overall Dimensions
Panel Cut-out for Panel-mounting
Dimensions in mm (in.)
Scale Length 38 (1.5)
25.4(1.0)
33.71.328)
33.71.328)
Scale Length 76 (3)
49.2(1.937)
149 (5.875)
25.4(1.0)
Scale Length 127 (5)
52.8(2.078)
262 (10 312)
25.4(1.0)
38 (1.5)
38 (1.5)
38 (1.5)
55.6 (2.187)
55.6 (2.187)
55.6 (2.187)
Holes 5 (0.196) o.d.
118.2 (4.656)
Holes 5. (0.196) o.d
Holes 5 (0.196) o.d.
49.2(1.937)
52.8(2.078)
52.8(2.078)
52.8(2.078)
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
11
Ordering Information
edoCledoM 6A X X X X X X X X X X X X XnoitcennoC
latnoziroHlacitreV
12
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1/4 PTN.niG1/4
mm6ebuTmm8ebuTmm6sesoHmm8sesoH
laicepS
23456789
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11/2 .nidimagorT.ni3
1245
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ABCD
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O*
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tnecrePgnidaertceriddradnatS
detarbilaC
012345
slairetaMnotiV/ssarBanuB/ssarB
enelyporpenelyhtE/ssarBzerlaK/ssarB
notiV/leetssselniatSanuB/leetssselniatS
enelyporpenelyhtE/leetssselniatSzerlaK/leetssselniatS
laicepS
ABCDIJKLZ
evlaVnoitacificepsredrotadetceleseboT
)reifilpmagnidulcxe(mralAtuohtiW
mrala.niMmrala.xaM
mrala.xam&.niMrosnesontubelbatiuS
ABCDE
rotalugeR
tuohtiWpacdradnatS 1/4 PTN.ni
GpacdradnatS 1/4pachgiH 1/4 PTN.ni
GpachgiH 1/4
01234
gnitnuoMenil-nI
llaWlenapraeRlenaptnorF
dnatsyrotarobaLrotpada+lenaptnorFpacdne+lenaptnorF
rotpada+pacdne+lenaptnorF
ABCDEFGH
levelngiseD A
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4
12
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Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
13
Alarm Unit with Switch Amplifier
Alarm Unit for Purgemaster –55AN3000 SeriesThe alarm comprises a ring sensor and associated switchingamplifier, available as an accessory, for glass-tube type variable-area flowmeters, type A6131/41 and A6132/42.
Clamped directly to the body, the ring sensor is continuouslyadjustable across the overall metering range. The ring sensorcan be used with all metal-float equipped flowmeters accordingto the capacity tables.
Principle of OperationThe ring sensor, with a bistable switching action, energizes therelay in the amplifier when the float reaches the trigger level. Itremains in that position, even if the float continues to movetowards the alarm zone, thus leaving the trigger level. The relayde-energizes as soon as the float crosses the trigger level fromthe opposite direction and moves back from the alarm zone intothe normal operating range. The actual float position – above orbelow the trigger level – is indicated precisely.
Explosion hazardous operation is possible, since the ring sensorused is an intrinsically safe switch with an intrinsically safe circuit.Flowmeter Model A6131/41 is suitable for use either as aminimum alarm or a maximum alarm, due to its short meteringtube. Model A6132/42 is recommended if both alarm operationsare required.
Design Features• Sensor height 14mm, minimizes coverage of the scale
• Integrated clamp secures device directly to the meterbodyNo automatic adjustment during operation is possible
Specification – Ring SensorPart Nos.
Measuring tube 1/4 in. type RJ15Bi-Y20594
Measuring tube 1/8 in. type RJ10Bi-Y20593
Supply voltage
10V DC
Residual ripple
5%
Intrinsic inductance
60H
Intrinsic capacitance
100nF
Operating range
In direction 1 2.9mA
In direction 2 4.8mA
Permissible resistance of control cable
100
Repeatability
1% (T = constant)
Temperature drift
10%
Permissible ambient temperature
10 to 40˚C (50 to 104F)
Connection cable
LIFYY x 0.14mm2
Cable length
2m (6.5 ft)
3000m (9750 ft) max.
Housing
Black Polycarbonate
Protection type as per EN 60529
IP67
Certificate of conformity
PTB–Nr. Ex–83/2022x
EEx ia IIC T6
EEx ib IIC T6
Weight
40g (1.4oz.) approx.
-
Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4
14
…Alarm Unit for Purgemaster –55AN3000 Series
Specification – Switching AmplifierSwitch amplifier depending on ring sensor
Type WE 77/Ex1 Bi
Output
Relay with potential-free changeover contacts.
Switching capacity max. 250VA 4A at 250V AC
Power consumption
1.5VA approx.
Permissible ambient temperature
–20 to +60˚C (–4 to 140F)
Ex protection
Circuit intrinsically safe EEx ia IIC or EEx ib IIC with higher valuesfor inductivity and capacity
Certificate of conformity
PTB No. Ex–79/2043X
Switch amplifier for rail installation or 19 inch insert
On request
Housing
Polyamide
Electrical connection
Terminals
Weight
0.7kg (1.5 lb) approx.
Electrical Connections
Ordering Information
edoCledoM 3NA55 X X X X X
ezisebutgnirusaeM
1/8 .ni1/4 .ni
12
langistimiL
mralaelgniSmralaelbuoD
12
reifilpmahctiwS
enoNiB1xE/77EW*iB1xE/77EWtseuqernorehto
1239
leveLngiseD A
reifilpmahctiwsrofylppusyrailixuA
enoNzH06ot54,%51–,%01+,V511zH06ot54,%51–,%01+,V032
zH06ot54,%51–,%01+,V42tseuqernorehto
ABCDZ
deriuqererasreifilpmahctiwsowtsrosnesgnirowtroF*
BU BN
1) 2) 3) 4)
Note.Wiring diagram for min. and/or max. contact1) Ringinitiator2) Terminal 3 + 4 for open circuit current
Terminal 4 + 5 for closed circruit currentWithout jumper – closed circuit currentwith electric wire detection
3) Power supply4) Floating change-over contact
-
Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
15
Dimensions in mm (in.)
Dimensions in mm (in.)
BN
BU
+
–
1 (0.04)
5 (0.196)
19 (0.75)
2.5 (0.1) M3
22(0.87)
A
26(1.02)
30 (1.18)
14 (0.55)
11(0.43)
110 (4.33)
10 (0.39)15(0.59)
40 (1.57)
15 (0.59)
30 (1
.18)
70 (2
.76)
WE 77/Ex 1 Bi
Overall Dimensions
Ring Sensor
Switch Amplifier
-
Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4
SS
/A61
/62
Issu
e 4
ABB LimitedSalterbeck Trading EstateWorkington, CumbriaCA14 5DSUKTel: +44 (0)1946 830 611Fax: +44 (0)1946 832 661
ABB Inc.125E County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183
ABB has Sales & Customer Supportexpertise in over 100 countries worldwide
www.abb.com
The Company’s policy is one of continuous productimprovement and the right is reserved to modify the
information contained herein without notice.
Printed in UK (05.06)
© ABB 2006
IntroductionSpecificationMeasuring Range TablesModels A6131/41Models A6131/41 with Inductive Alarm Sensor (RJ10/RJ15)Models A6132/42Models A6132/42 with Inductive Alarm Sensor (RJ10/RJ15)Models A6134/44
Overall DimensionsIn-line and Front Panel-mounting (horizontal and vertical connections)Purgemaster with RegulatorPanel-mounting (horizontal connections)Panel-mounting with Differential Pressure RegulatorPanel Cut-out for Panel-mounting
Ordering InformationAlarm Unit for Purgemaster – 55AN3000 SeriesPrinciple of OperationDesign FeaturesSpecification – Ring SensorSpecification – Switching AmplifierOrdering Information
Electrical ConnectionsOverall Dimensions