Data Sheet Purgemaster 'SNAP-IN' Small Flowmeter...Purgemaster 'SNAP-IN' Small Flowmeter Models...

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Purgemaster 'SNAP-IN' Small Flowmeter Models A6100 & A6200 High strength stainless steel body – the body is corrosion resistant stainless steel, rigidly constructed to maintain tube alignment and resist pipe strain 'SNAP-IN' tube construction – minimizes the downtime needed to clean the meter tube or to change the meter range Polycarbonate operator protection shield – safety tested shield protects personnel from glass fragments in the rare event of accidental tube breakage Component flexibility – all parts for the three scale lengths except bodies, tubes and protector shields are interchangeable Internal backcheck – restricts back flow and draining of process fluid when metering tube is removed Choice of operating position – the meter can be inverted and its tube reversed to change the control valve position from the inlet to the outlet Options of valve, DP regulator and alarms Long-term reliable performance flowmeters with low cost of ownership Data Sheet SS/A61_62_4

Transcript of Data Sheet Purgemaster 'SNAP-IN' Small Flowmeter...Purgemaster 'SNAP-IN' Small Flowmeter Models...

  • Purgemaster 'SNAP-IN' Small Flowmeter

    Models A6100 & A6200

    High strength stainless steel body– the body is corrosion resistant stainless steel,

    rigidly constructed to maintain tube alignment andresist pipe strain

    'SNAP-IN' tube construction– minimizes the downtime needed to clean the meter

    tube or to change the meter range

    Polycarbonate operator protection shield– safety tested shield protects personnel from glass

    fragments in the rare event of accidental tubebreakage

    Component flexibility– all parts for the three scale lengths except bodies,

    tubes and protector shields are interchangeable

    Internal backcheck– restricts back flow and draining of process fluid

    when metering tube is removed

    Choice of operating position– the meter can be inverted and its tube reversed to

    change the control valve position from the inlet tothe outlet

    Options of valve, DP regulator and alarms

    Long-term reliable performanceflowmeters with low cost of

    ownership

    Data SheetSS/A61_62_4

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4

    2

    IntroductionABB Purgemaster Flowmeters are low capacity variable areaflowmeters for both liquid and gas with an excellent selection ofmaterial and scale lengths in a single product family design. Theyprovide optimum flexibility with a minimum number ofcomponents. The meter features a corrosion resistant, highstrength stainless steel body, quick, easy snap-in tubeconstruction and a safety tested operator protection shield.

    ABB Purgemasters are ideal for applications such as the purgingof control lines and instrument enclosures. Their use is easilyextended into fluid sampling, liquid specific gravity, levelmeasurement and similar services.

    SpecificationMeasuring ranges

    See measuring range tables on pages 3, 4 and 5

    Rangeability

    10:1

    Scale design

    % or direct reading scales

    Dt/Df ratio scale, millimeters

    Accuracy classes (VDE/VDI 3513)

    5 in. scale length1/4 in. & 1/8 in. tube diameter 2.51/16 in. tube diameter 6

    3 in. scale length

    All sizes 10

    11/2 in. scale length

    All sizes 10

    Permissible operating temperatures

    Buna N O-rings 0 to 120˚C

    Viton A O-rings 0 to 150˚C

    Trogamid-tube 0 to 60˚C

    Types of installation

    In-line, front- & rear-panel-mounting

    Wall-mounting (regulator only)

    Permissible operating pressures (kPa)

    Materials

    Connections1/4 in. NPT or G1/4 internal thread, rear-facing horizontal or vertical

    Weights

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    24/2316AledoM 56.0 8.1

    44/4316AledoM 54.0 6.1

    54/5316AledoM 54.0 6.1

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    ssalgetacilisoroB )ebut.ni3(T–dimagorT

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    )AC(yolobraC)AT(mulatnaT

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  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    3

    Measuring Range Tables

    Models A6131/41

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    .oNebuT .oNtaolF mc 3 nim/ h/l Qn mc(3 )nim/ Qn )h/l(

    -PF 1/8 73/3-P-80- 81-GB

    81-AS

    81-SS

    81-AC

    4.0

    5.0

    1

    2

    4.4ot

    5.8ot

    *91ot

    43ot

    20.0

    40.0

    1.0

    1.0

    62.0ot

    5.0ot

    1.1ot

    0.2ot

    02

    02

    05

    05

    *063ot

    005ot

    *058ot

    0031ot

    2

    2

    3

    5

    12ot

    03ot

    05ot

    08ot

    71.0

    81.0

    81.0

    81.0

    1

    10

    20

    30

    40

    -PF 1/8 73/3-P-02- b 81-GB

    81-AS

    81-SS

    81-AC

    41-AT

    2

    4

    5

    01

    51

    82ot

    *84ot

    *09ot

    531ot

    541ot

    1.0

    2.0

    4.0

    5.0

    1

    7.1ot

    9.2ot

    *4.5ot

    0.8ot

    5.8ot

    001

    002

    002

    004

    064

    0051ot

    0002ot

    *0003ot

    0004ot

    0064ot

    5

    01

    01

    02

    72

    *59ot

    521ot

    081ot

    062ot

    072ot

    12.0

    12.0

    12.0

    12.0

    12.0

    1

    50

    60

    70

    80

    01

    -PF 1/4 73/3-P-51- b 41-DC

    41-AS

    41-SS

    41-AC

    01

    32

    02

    04

    031ot

    032ot

    004ot

    085ot

    5.0

    4.1

    2

    2

    5.7ot

    41ot

    0.32ot

    0.43ot

    005

    058

    0001

    0001

    0056ot

    0058ot

    00521ot

    00071ot

    02

    25

    05

    001

    083ot

    025ot

    057ot

    0501ot

    53.0

    53.0

    7.0

    7,0

    2

    2

    10

    01

    20

    30

    -PF 1/4 73/3-P-02- b 41-DC

    41-AS

    41-SS

    41-AC

    02

    04

    04

    05

    *022ot

    004ot

    *085ot

    058ot

    5.0

    2

    0.2

    4

    *0.31ot

    22ot

    *0.43ot

    0.05ot

    005

    0001

    0001

    0002

    0059ot

    00521ot

    00081ot

    00052ot

    04

    07

    001

    001

    065ot

    057ot

    0011ot

    0051ot

    53.0

    53.0

    7.0

    7.0

    2

    2

    40

    11

    50

    60

    -PF 1/4 73/3-G-14- b 41-DC

    41-AS

    41-SS

    41-AC c

    04

    07

    001

    001

    064ot

    057ot

    0021ot

    0081ot

    2

    4

    5

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    0.72ot

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    *0.57ot

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    3

    0002

    0004

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    00072ot

    00083ot

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    001

    2

    001

    002

    0511ot

    0061ot

    0032ot

    0023ot

    7.0

    7.0

    7.0

    2

    2

    70

    21

    80

    90

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    -PF 1/8 73/3-P-80- 81-SS 91ot2 058ot001 81.039502Y-iB-01JR

    -PF 1/8 73/3-P-02- 81-SS 09ot01 0023ot004 12.0

    -PF 1/4 73/3-P-51-41-SS41-AC

    004ot04085ot08

    00521ot000100071ot0002

    7.05.1

    49502Y-iB-51JR-PF 1/4 73/3-P-02-41-SS41-AC

    085ot08058ot001

    00081ot000200052ot0004

    7.05.1

    -PF 1/8 73/3-P-14-41-SS41-AC

    0021ot0510081ot002

    00004ot000600045ot0008

    7.0

    etoN b

    Notes.a) Applies only with differential pressure regulatorb) Also in Trogamid with % scale tube description …/2D37c) Not available with differential pressure regulatord) For ordering information only* Direct reading scales as standard (no extra cost)

    Models A6131/41 with Inductive Alarm Sensor (RJ10/RJ15)

    Notes.a) In conjunction with differential pressure regulatorb) Not available with differential pressure regulator

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4

    4

    Measuring Range Tables

    Models A6132/42

    Notes.a) Maximum flow rates for other fluids can be calculated using our

    handbook 10A9010

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    1.840.081.1315.291

    18/5-G-01-61/1-PF216102

    61-GB

    10203040

    50.185.1

    2.328.4

    2.370.7116.8811.072

    18/5-G-01-61/1-PF216102

    61-AS

    50607080

    64.22.42.73.01

    0.6315.3022.9135.034

    18/5-G-01-61/1-PF216102

    61-SS

    90011121

    17.46.73.218.71

    9.7121.7033.5742.636

    18/5-G-01-61/1-PF216102

    61-AC

    31415161

    52.54.85.316.81

    2.4327.6235.8050.876

    18/5-G-01-61/1-PF216102

    61-AT

    71819102

    1/8 .ni

    1.69.316.225.137.34

    6.3733.6962.64016.62411.5881

    18/5-G-80-8/1-PF21610252

    81-GB

    1020304050

    5.010.327.535.845.46

    3.1158.8297.48316.75810.4542

    18/5-G-80-8/1-PF21610252

    81-AS

    6070809001

    5.025.930.060.180.701

    4.4084.12418.29023.88721.9263

    18/5-G-80-8/1-PF21610252

    81-SS

    11111

    1121314151

    6.332.166.097.1217.951

    7.50214.98023.41038.79937.6315

    18/5-G-80-8/1-PF21610252

    81-AC

    11111

    6171819102

    5.630.665.790.0315.171

    9.78210.91224.20233.92243.6545

    18/5-G-80-8/1-PF21610252

    81-AT

    11111

    1222324252

    1/4 .ni

    87251602572

    71732476829897411

    18/5-G-01-4/1-PF610252

    41-DC

    10203040

    431352733644

    002554291322105651

    18/5-G-01-4/1-PF610252

    41-AS

    50607080

    822514745307

    3977276319797100922

    18/5-G-01-4/1-PF610252

    41-SS

    2222

    90011121

    6432165086301

    76901722913925200223

    18/5-G-01-4/1-PF610252

    41-AC

    2222

    31415161

    0730660685011

    40711754023076267243

    18/5-G-01-4/1-PF610252

    41-AT

    2222

    71819102

    005105020022

    007540084600276

    __/6-G-04-4/1-PF__/6-G-04-4/1-PF__/6-G-04-4/1-PF

    41-SS41-AC41-AT

    222

    122232

    b) Not available with differential pressure regulatorc) For ordering information only

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    5

    Models A6132/42 with Inductive Alarm Sensor (RJ10/RJ15)

    Notes.a) In conjunction with differential pressure regulatorb) Not available with differential pressure regulator

    Models A6134/44

    Notes.a) Applies only with built-in differential pressure regulatorb) Only with % scale. Not available with differential pressure regulator.c) Not available with differential pressure regulator.d) For ordering information only.

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    -PF 1/8 18/5-G-80-21610252

    81-SS

    5.025.930.060.180.701

    4.4084.12418.29023.88721.9263

    81.0

    39502Y-iB-01JR

    -PF 1/4 18/5-G-01-610252

    41-SS

    822514745307

    3977276319797100922

    7.0

    -PF 1/4 18/5-G-01-610252

    41-AC

    6432165086301

    76901722913925200223

    5.1

    49502Y-iB-51JR-PF 1/4 183/5-G-01-

    610252

    41-AT

    0730660685011

    40711754023076267243

    5.1

    -PF 1/4 802/6-G-04-0404

    41-SS41-AC41-AT

    215108129232

    483840857686127

    7.0 b

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    –PF 1/ 61 1–P–80– 1/2 91/ GB – 61 c 50.0 8.0ot 5 56ot – 10AS – 61 c 01.0 0.1ot 5 09ot – 20SS – 61 c 05.0 0.4ot 51 071ot – 30

    –PF 1/ 61 1–P–03– 1/2 91/ GB – 61 5.0 0.7ot 52 004ot 71.0 40AS – 61 0.1 0.31ot 05 055ot 71.0 50SS – 61 0.2 0.22ot 05 058ot 71.0 60

    –PF 1/8 1–P–12– 1/2 91/ GB – 81 5.2 5.73ot 001 0002ot 12.0 10AS – 81 0.5 0.06ot 002 0062ot 12.0 20SS – 81 01 0.021ot 002 0083ot 12.0 30AC – 81 41 081ot 082 0065ot 12.0 40

    –PF 5/ 23 1–P–04– 1/2 91/ –GB 5/ 23 51 091ot 007 0008ot 81.0 10–SS 5/ 23 04 054ot 0021 00051ot 81.0 20

    –PF 1/4 1–P–82– 1/2 91/ AS – 41 03 075ot 0031 00591ot 7.0 20SS – 41 05 058ot 0002 00082ot 7.0 10

    –PF 1/4 1–P–14– 1/2 91/ SS – 41 c 001 0061ot 0052 00054ot – 30AC – 41 c 002 0022ot 0005 00007ot – 40

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4

    6

    Overall Dimensions

    In-line and Front Panel-mounting (horizontal and vertical connections)

    Dimensions in mm (in.)

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    G 1/4 1/4 TPN.ni 2.72 17 86 521 151 .ni3 14/1316A

    G 1/4 1/4 TPN.ni 2.72 04 73 49 021 11/2 .ni 44/4316A

    G 1/4 1/4 TPN.ni 2.72 17 86 521 151 .ni3 54/5316A

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    7

    Purgemaster with Regulator

    Dimensions in mm (in.)

    D

    39 (1.53)

    19 (0.75)

    5.6 (0.22) 6.5(0.26)

    36(1.42)

    22(0.87)

    44 (1.73)

    57 (2.24)

    625 (2.440.2)

    A

    E5 (0.2)

    60 (2.36)

    6.5(0.26)

    8.5(0.33) 35

    (1.38)

    150 5 (5.9 0.2) max.

    75 (2.95) max.

    13 (0.51)

    B

    20.5 (0.81)

    39 (1.53)

    Wall-mounting

    75 (2.95) max.

    C5 (0.2)

    D 44 (1.73)

    19 (0.75)

    39 (1.53)

    43(1.7)

    20.5 (0.81)

    39 (1.53)

    AB

    13 (0.51)

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    D E C B AelacShtgnel

    .oN-ledoM

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    G 1/4 1/4 TPN.ni 522 801 521 151 .ni3 0112_R35-1316A

    G 1/4 1/4 TPN.ni 491 801 49 021 11/2 .ni 0112_R35-4316A

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4

    8

    …Overall Dimensions

    Panel-mounting (horizontal connections)

    Dimensions in mm (in.)

    Notes.

    All process connectionsG 1/4 or 1/4 in. NPT

    C A

    SeeNote 2

    79 (3.125)

    80 (3.156)

    1.6 (0.062)

    0.4 (0.016)

    B

    Outlet

    Inlet

    42(1.656)

    37(1.437)

    Outlet

    Inlet

    37 (1.437)(Valveopen)

    Outlet

    Inlet

    42 (1.656)

    Panel

    FrontTypical all models

    Valve at Inlet Valve at Outlet

    B B

    No Valve

    42(1.656)

    42(1.656)

    1) All dimensions are subject to amanufacturing tolerance of 3 mm (0.125),unless otherwise specified.

    2) Dotted line indicates rear of panel clearancerequirements.

    3) Panel hardware for 8 (0.312) max. panel thickness.

    snoisnemiD

    elacS.moNhtgneL A B C

    .ni mm .ni mm .ni mm .ni mm

    11/2 83 4 13 / 23 621 3 32 / 23 49 53/ 23 921

    3 67 63/ 61 751 4 51 / 61 521 65/ 61 061

    5 721 01 5/8 072 93/8 832 01 3/4 372

    01 452 51 1/ 61 383 31 31 / 61 153 51 3/ 61 683

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    9

    Panel-mounting with Differential Pressure Regulator

    Dimension in mm (in.)

    Notes.

    B

    A

    37 (1.437)

    19 (0.75)

    Inlet connection1/4 in. NPTorG1/4

    Outletconnection1/4 in. NPTorG1/4

    1036 (3.0.780,25) 37(1.437)

    (Valve Open)

    Optional valveinlet or outlet(Shown on inlet)

    See Note 2

    C D

    1.6 (0.063)

    0.4(0.015)

    79 (3.125)

    80 (3.156)

    1) All dimensions are subject to amanufacturing tolerance of 3 mm (0.125),unless otherwise specified.

    2) Dotted line indicates rear of panelclearance requirements.

    3) Panel hardware for 8 (0.312) max. panel thickness

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    .ni mm .ni mm .ni mm .ni mm .ni mm

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    3 67 57/8 941 57/8 1/4 941 6 65/ 61 061 63/ 61 751

    5 721 01 1/4 062 4 12 / 23 1/4 811 6 01 3/4 372 01 5/8 072

    01 452 41 11 / 61 373 4 12 / 23 1/4 811 6 51 3/ 61 683 51 1/ 61 383

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4

    10

    …Overall Dimensions

    Panel Cut-out for Panel-mounting

    Dimensions in mm (in.)

    Scale Length 38 (1.5)

    25.4(1.0)

    33.71.328)

    33.71.328)

    Scale Length 76 (3)

    49.2(1.937)

    149 (5.875)

    25.4(1.0)

    Scale Length 127 (5)

    52.8(2.078)

    262 (10 312)

    25.4(1.0)

    38 (1.5)

    38 (1.5)

    38 (1.5)

    55.6 (2.187)

    55.6 (2.187)

    55.6 (2.187)

    Holes 5 (0.196) o.d.

    118.2 (4.656)

    Holes 5. (0.196) o.d

    Holes 5 (0.196) o.d.

    49.2(1.937)

    52.8(2.078)

    52.8(2.078)

    52.8(2.078)

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    11

    Ordering Information

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    latnoziroHlacitreV

    12

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    1/4 PTN.niG1/4

    mm6ebuTmm8ebuTmm6sesoHmm8sesoH

    laicepS

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  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4

    12

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    13

    Alarm Unit with Switch Amplifier

    Alarm Unit for Purgemaster –55AN3000 SeriesThe alarm comprises a ring sensor and associated switchingamplifier, available as an accessory, for glass-tube type variable-area flowmeters, type A6131/41 and A6132/42.

    Clamped directly to the body, the ring sensor is continuouslyadjustable across the overall metering range. The ring sensorcan be used with all metal-float equipped flowmeters accordingto the capacity tables.

    Principle of OperationThe ring sensor, with a bistable switching action, energizes therelay in the amplifier when the float reaches the trigger level. Itremains in that position, even if the float continues to movetowards the alarm zone, thus leaving the trigger level. The relayde-energizes as soon as the float crosses the trigger level fromthe opposite direction and moves back from the alarm zone intothe normal operating range. The actual float position – above orbelow the trigger level – is indicated precisely.

    Explosion hazardous operation is possible, since the ring sensorused is an intrinsically safe switch with an intrinsically safe circuit.Flowmeter Model A6131/41 is suitable for use either as aminimum alarm or a maximum alarm, due to its short meteringtube. Model A6132/42 is recommended if both alarm operationsare required.

    Design Features• Sensor height 14mm, minimizes coverage of the scale

    • Integrated clamp secures device directly to the meterbodyNo automatic adjustment during operation is possible

    Specification – Ring SensorPart Nos.

    Measuring tube 1/4 in. type RJ15Bi-Y20594

    Measuring tube 1/8 in. type RJ10Bi-Y20593

    Supply voltage

    10V DC

    Residual ripple

    5%

    Intrinsic inductance

    60H

    Intrinsic capacitance

    100nF

    Operating range

    In direction 1 2.9mA

    In direction 2 4.8mA

    Permissible resistance of control cable

    100

    Repeatability

    1% (T = constant)

    Temperature drift

    10%

    Permissible ambient temperature

    10 to 40˚C (50 to 104F)

    Connection cable

    LIFYY x 0.14mm2

    Cable length

    2m (6.5 ft)

    3000m (9750 ft) max.

    Housing

    Black Polycarbonate

    Protection type as per EN 60529

    IP67

    Certificate of conformity

    PTB–Nr. Ex–83/2022x

    EEx ia IIC T6

    EEx ib IIC T6

    Weight

    40g (1.4oz.) approx.

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_A62_4

    14

    …Alarm Unit for Purgemaster –55AN3000 Series

    Specification – Switching AmplifierSwitch amplifier depending on ring sensor

    Type WE 77/Ex1 Bi

    Output

    Relay with potential-free changeover contacts.

    Switching capacity max. 250VA 4A at 250V AC

    Power consumption

    1.5VA approx.

    Permissible ambient temperature

    –20 to +60˚C (–4 to 140F)

    Ex protection

    Circuit intrinsically safe EEx ia IIC or EEx ib IIC with higher valuesfor inductivity and capacity

    Certificate of conformity

    PTB No. Ex–79/2043X

    Switch amplifier for rail installation or 19 inch insert

    On request

    Housing

    Polyamide

    Electrical connection

    Terminals

    Weight

    0.7kg (1.5 lb) approx.

    Electrical Connections

    Ordering Information

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    Note.Wiring diagram for min. and/or max. contact1) Ringinitiator2) Terminal 3 + 4 for open circuit current

    Terminal 4 + 5 for closed circruit currentWithout jumper – closed circuit currentwith electric wire detection

    3) Power supply4) Floating change-over contact

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    15

    Dimensions in mm (in.)

    Dimensions in mm (in.)

    BN

    BU

    +

    1 (0.04)

    5 (0.196)

    19 (0.75)

    2.5 (0.1) M3

    22(0.87)

    A

    26(1.02)

    30 (1.18)

    14 (0.55)

    11(0.43)

    110 (4.33)

    10 (0.39)15(0.59)

    40 (1.57)

    15 (0.59)

    30 (1

    .18)

    70 (2

    .76)

    WE 77/Ex 1 Bi

    Overall Dimensions

    Ring Sensor

    Switch Amplifier

  • Purgemaster 'SNAP-IN' Small FlowmeterModels A6100 & A6200 SS/A61_62_4

    SS

    /A61

    /62

    Issu

    e 4

    ABB LimitedSalterbeck Trading EstateWorkington, CumbriaCA14 5DSUKTel: +44 (0)1946 830 611Fax: +44 (0)1946 832 661

    ABB Inc.125E County Line RoadWarminsterPA 18974USATel: +1 215 674 6000Fax: +1 215 674 7183

    ABB has Sales & Customer Supportexpertise in over 100 countries worldwide

    www.abb.com

    The Company’s policy is one of continuous productimprovement and the right is reserved to modify the

    information contained herein without notice.

    Printed in UK (05.06)

    © ABB 2006

    IntroductionSpecificationMeasuring Range TablesModels A6131/41Models A6131/41 with Inductive Alarm Sensor (RJ10/RJ15)Models A6132/42Models A6132/42 with Inductive Alarm Sensor (RJ10/RJ15)Models A6134/44

    Overall DimensionsIn-line and Front Panel-mounting (horizontal and vertical connections)Purgemaster with RegulatorPanel-mounting (horizontal connections)Panel-mounting with Differential Pressure RegulatorPanel Cut-out for Panel-mounting

    Ordering InformationAlarm Unit for Purgemaster – 55AN3000 SeriesPrinciple of OperationDesign FeaturesSpecification – Ring SensorSpecification – Switching AmplifierOrdering Information

    Electrical ConnectionsOverall Dimensions