Das Forschungs- und Technologiezentrum Ladungssicherung … · 2016. 8. 19. · 1. General...

68
1 Das Forschungs- und Technologiezentrum Ladungssicherung Selm gGmbH F&T LaSiSe

Transcript of Das Forschungs- und Technologiezentrum Ladungssicherung … · 2016. 8. 19. · 1. General...

  • 1

    Das Forschungs- und Technologiezentrum

    Ladungssicherung Selm gGmbH

    F&T LaSiSe

  • 2

    Research and Technology Center for

    load securement in Selm / Germany

    F&T LaSiSe

  • 3

    The significance of load securement

    Many unsolved questions in the area of load securement

    Most of the current (European) standards have their origin in the 1970s

    Improvement and development is needed in these areas

    3

    Technical background: Static assumptions and calculations

    Considering DYNAMIC ASSUMPTIONS and ALL RELEVANT INTERESTED GROUPS

    Foundation of „Trägerverein Ladungssicherung“ and F&T LaSiSe

  • 4

    Areal F&T LaSiSe – Fläche von 12,35 ha

    4

  • 5

    Agenda

    1. General introduction

    1.1 Milestones

    1.2 Location

    1.3 Three pillar structure of F&T LaSiSe

    1.4 Network / Partners

    1.5 Target groups

    2. F&T LaSiSe closed loop

    2.1 Closed loop learning system

    2.2 Open-air research laboratory

    2.3 Institute

    2.4 Academy

    3. Products, Services and Cooperation

    3.1 Products / Services

    3.2 Cooperation benefits

    4. Research projects

    4.1 Research projects – Overview

    4.2 Examples of succesful research projects

    5

  • Structure, System, Setup

    1. General Introduction

  • 7

    1.1 Milestones

    2009 Foundation „Trägerverein Ladungssicherung e.V.“

    2010 Participation in competition “logistik.NRW.“ Application

    for financial resources from the EU and NRW

    May 2012 Notice of granting

    June 2013 Ground-breaking ceremony

    July 2013 Start of construction

    Dec 2013 First test drives

    Feb 2014 Opening ceremony

    May 2015 Start economic activities

    Sept 2015 Member of DVR (Deutscher Verkehrssicherheitsrat)

  • 8

    Location: Selm / Germany

    Selm was honored multiple times

    as the location for logistics in NRW

    NRW is known for the outstanding

    infrastructure as the number one

    location for topics involving logistics

    North / South & East / West

    accessibility

    More than 10% of all employees

    in Selm are working in logistics

    8

    1.2 Location

  • 9

    Institute

    Research /

    Projects

    Research on

    demand

    Consulting

    Open-air

    research

    laboratory

    Driver‘s safety

    training

    Load

    securement

    Automotive

    examination

    Academy

    Seminars /

    Trainings

    Events

    Renting

    F&T LaSiSe

    9

    1.3 Three pillar structure of F&T LaSiSe

  • 10

    Partners Supporting organizations

    Manufacturer of load

    securement products

    Associations

    Media

    Handcraft businesses

    Driving schools

    OEM‘s

    Steel trade companies

    Ecology center

    Industry

    Service provider

    Crash-Test Center

    Agricultural engineering

    Manufacturers of automotive

    superstructures

    Industry

    Government

    10

    1.4 Network / Partners

    Insurance

    Police

    Chambers of commerce

    Educational institution

    Municipal utilities

    UniversitiesDriving CampScientific Institution

  • 11

    Steel Aluminum Producers

    Truck manufacturers

    Automotive Vendors

    Trailer Manufacturers

    Logistics Service Providers

    Ambulance

    Community Businesses

    1.5 Target groups

    Standard writing bodies

    Waste Disposal Businesses

    Handcraft Businesses

    Driving schools

    TÜV – Technical Inspection Agency

    Shippers

    11

  • 12

    Structure, System, Setup

    2. F&T LaSiSe closed loop

  • 13

    2.1 Closed loop learning system

    Open-air

    research

    laboratory

    Practical

    tests/ training

    Academy

    Seminars /

    Training /

    Curricula

    Institute

    Idea

    development

    / Basic

    research Project Assignment

    13

  • 14

    2.1 Closed loop learning system

    Open-air

    research

    laboratory

    Practical

    tests/ training

    Academy

    Seminars /

    Training /

    Curricula

    Institute

    Idea

    development

    / Basic

    research

    customers

    Government /

    Companies /

    Standards /

    Bodies

    Project Assignment

    Seminars / Renting

    Test /

    Events

    14

  • 15

    2.2 Open-air research laboratory

    Open-air

    research

    laboratory

    Practical

    tests/ training

    Academy

    Seminars /

    Training /

    Curricula

    Institute

    Idea

    development

    / Basic

    research

    customers

    Government /

    Companies /

    Standards /

    Bodies

    Project Assignment

    Seminars / Renting

    Test /

    Events

    15

  • 16

    Area

    31 acres (≈ 1.35 mio. ft²)

    Three modules

    Three halls (each 30,000 ft²)

    Headquarter (4,000 ft²)

    2.2 Open-air research laboratory

    16

  • 17

    Areal F&T LaSiSe – Fläche von 12,35 ha

    17

  • 18

    18

  • 19

    Module 1 „Orbit“

    Diameter = 73 m ≈ 240 ft

    Water and mechanical barriers

    Various surfaces

    Dry, wet, gliding

    Load securement simulations

    with real-life circumstances

    2.2 Open-air research laboratory

    19

  • 20

    20

  • 21

    21

  • 22

    Module 2 „Slope“

    Water barriers

    Various surfaces

    Dry, wet, gliding

    Ascent and descent (8%)

    Left-right-left-combination

    2.2 Open-air research laboratory

    22

  • 23

    23

  • 24

    24

  • 25

    Module 3 „Kick plate“

    Various surfaces

    Dry, wet, gliding

    Water and mechanical barriers

    Hydraulic „kick plate“

    Optimized for heavy trucks

    Velocity measurement

    Spacious sliding area

    Hydroplaning area

    2.2 Open-air research laboratory

    25

  • 26

    26

  • 27

    27

  • 28

    28

  • 29

    2.3 Institute

    Open-air

    research

    laboratory

    Practical

    tests/ training

    Academy

    Seminars /

    Training /

    Curricula

    Institute

    Idea

    development

    / Basic

    research

    customers

    Government /

    Companies /

    Standards /

    Bodies

    Project Assignment

    Seminars / Renting

    Test /

    Events

    29

  • 30

    2.3 Institute

    Open-air

    research

    laboratory

    Practical

    tests/ training

    Academy

    Seminars /

    Training /

    Curricula

    Institute

    Idea

    development

    / Basic

    research

    customers

    Government /

    Companies /

    Standards /

    Bodies

    Project Assignment

    Seminars / Renting

    Test /

    Events

    30

  • 31

    2.3 Institute

    Further development of standards and regulations31

    Scientific approach for load securement

    Idea development and basic research

    Customer oriented projects

    Test drives, performance measurements,

    analysis of measured data

    Testing of load securement instructions,

    methods, and products

  • 32

    Tensile and pressure transducers are

    available up to 20 tons (≈ 40,000 lbs.)

    Tri axle acceleration sensors capable of

    measurements up to 5 g

    Electric cylinders determine the coefficient

    of friction

    Professional software and hardware is

    utilized to gather, visualize and analyze data

    2.3 Institute

    Methods of measurement

    Research is supported by precise and scientific methods

    32

  • 33

    33

  • 34

    34

  • 2.4 Academy

    Open-air

    research

    laboratory

    Practical

    tests/ training

    Academy

    Seminars /

    Training /

    Curricula

    Institute

    Idea

    development

    / Basic

    research

    customers

    Government /

    Companies /

    Standards /

    Bodies

    Project Assignment

    Seminars / Renting

    Test /

    Events

    38

  • 2.4 Academy

    Open-air

    research

    laboratory

    Practical

    tests/ training

    Academy

    Seminars /

    Training /

    Curricula

    Institute

    Idea

    development

    / Basic

    research

    customers

    Government /

    Companies /

    Standards /

    Bodies

    Project Assignment

    Seminars / Renting

    Test /

    Events

    39

  • 37

    Main Objectives

    2.4 Academy

    37

    Scientific results that emerge from projects and (basic) researchof the institute are taught and studied in the academy

    Education and practical training especially with regards to loadsecurement

    Education according to commercial drivers qualifiaction law

    Driver‘s safety training for cars, vans, trucks, etc.

    Individual events and programs

  • 38

    38

  • 39

    39

  • Up to 100 participants Up to 20 participants

    Up to 30 participants

    Seminar rooms

    2.4 Academy

    44

  • 2.4 Academy

    41

    Achievements

    Results of driving tests have been transfered

    into research papers (curricula)

    12 research papers are available

    Development of training materials for 19

    different target groups

    Over 2,000 participants on several trainings

    of the academy in the second half of 2015

  • Overview, Set-up and Benefits

    3. Products, Services and Cooperation

  • Development of loading instructions

    Improvement of internal logistics

    Improvement of concepts regarding

    load securement

    Examination of load securement

    products

    Basic research

    Contract research

    Inspection of loading units according

    to various standards

    Coefficient of friction analysis

    Strength of superstructures

    47

    3.1 Products / Services

    Institute

  • Driver‘s safety trainings for

    cars, trucks, motorcycles

    ambulances and fire trucks

    all-terrain vehicles, busses and road tankers

    Seminar room rentals

    Events

    Seminars regarding load securement

    Seminars regarding hazardous

    materials

    Driver‘s safety trainings

    with or without load securement

    including extreme situations

    48

    3.1 Products / Services

    Academy

  • Events

    3.1 Products / Services

    49

  • 55

  • 3.2 Cooperation benefits

    Spacious open-air research laboratory allowing simulation of all kinds

    of dynamic truck driving situations

    Sophisticated research results due to precise and scientific methods,

    software and hardware next to skilled engineers

    Development of standardized logistics processes regarding loading,

    load securement, and transport

    Individual, preventative solutions for customers

    Cost reduction due to less damage

    Main objective is to reduce the total number of accidents which

    could be prevented through proper load securement

    In sync with the objectives of WSTDA

    56

  • Overview and examples

    4. Research projects

  • 49

    Project regarding securing wideload

    on utility vehicles

    Project regarding the increase in

    braking distance due to improper

    loading in utility vehicles

    Research regarding driving

    dynamics of profile cargo (Case:

    Metal profiles and long tubes)

    Need for proper load securement on

    utility vehicles with bulk material and

    flexible packaging

    Analysis of utility vehicle‘s velocity

    with regards to the securement of

    loading units

    4.1 Research projects – Overview

    Research regarding driving dynamics

    in utility vehicles loaded with fluids in

    special vessels

    Survey of commercial truck drivers

    regarding load securement on utility

    vehicles

    Research regarding driving dynamics

    of profile cargo (Case: Plastic profiles

    for the construction of windows)

    Research regarding driving dynamics

    of profile cargo (Case : Aluminum

    profiles – various scenarios)

    Research regarding driving dynamics

    of profile cargo (Case: Vehicles for

    handcraft businesses)

    49

  • 50

    Project regarding securing wideload

    on utility vehicles

    Project regarding the increase in

    braking distance due to improper

    loading in utility vehicles

    Research regarding driving

    dynamics of profile cargo (Case:

    Metal profiles and long tubes)

    Need for proper load securement on

    utility vehicles with bulk material and

    flexible packaging

    Analysis of utility vehicle‘s velocity

    with regards to the securement of

    loading units

    4.1 Research projects – Overview

    Research regarding driving dynamics

    in utility vehicles loaded with fluids in

    special vessels

    Survey of commercial truck drivers

    regarding load securement on utility

    vehicles

    Research regarding driving dynamics

    of profile cargo (Case: Plastic profiles

    for the construction of windows)

    Research regarding driving dynamics

    of profile cargo (Case : Aluminum

    profiles – various scenarios)

    Research regarding driving dynamics

    of profile cargo (Case: Vehicles for

    handcraft businesses)

    50

  • 51

    Project regarding the increase in

    braking distance due to improper

    loading in utility vehicles

    4.2 Project: Braking distance

    51

  • 52

    52

  • 53

    53

  • 54

    4.2 Project: Braking distance

    54

  • 55

    4.2 Project: Braking distance

    55

  • 56

    4.2 Project: Braking distance

    56

  • 57

    Results

    Depending on vehicle size the braking distance on dry ground can increase

    from 10% up to 33%

    The impact is more pronounced when the overload is on the front axle

    vs. the rear axle

    Especially at small velocities the increase of the braking distance is tremendous

    An increase in braking distance can have an immediate impact

    on the likelihood of accidents and may result in heavy casualties!

    4.2 Project: Braking distance

    57

  • 58

    4.2 Project: PISA survey

    Survey of commercial truck

    drivers regarding load

    securement on utility vehicles

    58

  • 59

    4.2 Project: PISA survey

    59

    Experiences of commercial truck drivers regarding load securement

    1.470 commercial truck drivers

    21 different countries

    Average age 50 years

  • 60

    Many drivers state that in fact they do have enough time for load

    securement

    Many drivers state that they would like to have more practical training in

    load securement

    Many drivers only achieved a barely passing grade in educational driving

    tests

    Many educated drivers have significant knowledge deficits. Detailed

    questions could not be answered

    4.2 Project: PISA survey

    60

  • 61

    Many drivers wish to be educated in seminars regarding load securement

    26 % have never participated in a load securement seminar

    25% indicate that their company has no formal procedure for load

    securement training

    28 % state that their vehicle is unsafe for the secure transport of goods

    10 % know that their cargo is not properly secured

    4.2 Project: PISA survey

    61

  • Backup and responsibilities

    Contact information

  • 63

    Contact information

    F&T LaSiSe Representatives

    Phone: +49 25 92 – 973 01 - 0

    • Bernhard Schröder, CEO

    Phone: +49 2592 973 01 20

    Mail: [email protected]

    • Ralf Damberg, Marketing and Sales

    Phone: +49 2592 973 01 10

    Mail: [email protected]

    www.lasise.de

    63

  • 64

    Dolezych Representatives

    Phone: +49 8285 – 0

    • Karl Heinz Keisewitt, CEO

    Phone: +49 8285 - 45

    Mail: [email protected]

    • Tim Dolezych, Owner / General Management

    Phone: +49 8285 - 45

    Mail: [email protected]

    www.dolezych.de

    64

    Contact information

  • 65

    Doleco USA Representative

    Phone: +1 203 4401940

    • Ralph Abato, President / Managing Director

    Phone: +1 203 440 1940

    Mail: [email protected]

    65

    Contact information

    www.doleco-usa.com

  • 66

    Thank you for your attention.

    66

  • 67

    Questions?

    67

  • 68

    Research and Technology Center for

    load securement in Selm / Germany

    F&T LaSiSe