DANIELI WATER COOLED ELEMENTS for steelmaking furnaces … · 2019. 4. 3. · Danieli’s...
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THE RELIABLE AND INNOVATIVE PARTNER IN THE METALS INDUSTRY Danieli Headquarters Via Nazionale, 41 33042 Buttrio (UD) Italy Tel (39) 0432.1958729 Fax (39) 0432.1958736 e-mail: [email protected] DS-GS-082-0817-0.0-01-EN WATER COOLED ELEMENTS DANIELI WATER COOLED ELEMENTS for steelmaking furnaces and equipment Danieli FastArc® Long-Life Energy-Saving Panels and water-cooled elements for EAFs and secondary metallurgy equipment to compete with the market pricing and high quality standards established by our own manufacturing centers, and guaranteed with the fastest delivery times. More than 21,000 water-cooled panels and elements for steelmaking plant furnaces, sold worldwide since 1985 Danieli Long-Life, Energy Saving panels: energy consumption reduction Danieli specialists add value to on-site services In order to reach the high quality standards now expected from steel manufacturers, Danieli is committed to achieving those standards, designing and manufacturing water-cooled panels and equipment at our own facilities. Since the major causes of unscheduled downtimes in steel plant production are also water-cooled components failures, the plant's availability index is increased significantly when Danieli’s high-efficiency and high-reliability water-cooled components are installed. This performance is reached by continuous quality monitoring of our standard manufacturing procedures and materials (boiler type / low-carbon steel tubes, copper tubes), assembling and welding procedures, and pre- delivery tests. All this, together with the 100% on-time delivery company policy. Water-cooled equipment and service life > Steel and copper panels > EAF shell sidewall panels > EAF/LF roof panels > VD/VOD water-cooled shield > Fume treatment plant water-cooled duct (primary water- cooling system). Danieli water-cooled panels' lifetime average: > Standard EAF shell panels: 5,000 heats > Roof panels: 6,000 heats > Long-life energy saving panels: more than 10,000 heats Danieli Long-life energy saving panels advantages > EAF panel houses optimized to reach full shell steel capacity. > Energy losses reduction. > Higher service life. > Quick panels replacement time with fast water connections coupling. > Reduced operation downtimes. > Reduced maintenance requirements. > Increase operational safety. > Maximum 60 days delivery time or no-spares storage requirement for customers' with Long Term Service Agreement LTSA contract.
Transcript of DANIELI WATER COOLED ELEMENTS for steelmaking furnaces … · 2019. 4. 3. · Danieli’s...
THE RELIABLE AND INNOVATIVE PARTNERIN THE METALS INDUSTRY
Danieli Headquarters Via Nazionale, 41 33042 Buttrio (UD) ItalyTel (39) 0432.1958729 Fax (39) 0432.1958736 e-mail: [email protected]
DS-
GS-
082-
0817
-0.0
-01-
EN
WATER COOLEDELEMENTS
DANIELIWATER COOLED ELEMENTSfor steelmaking furnaces and equipment
Danieli FastArc® Long-Life Energy-Saving Panels and water-cooled elements for EAFs and secondary metallurgy equipment to compete with the market pricing and high quality standards established by our own manufacturing centers, and guaranteed with the fastest delivery times.
More than
21,000 water-cooled panels and elements for steelmaking plant furnaces, sold worldwide since 1985
Danieli Long-Life, Energy Saving panels:
energy consumptionreduction
Danieli specialists add valueto on-site services
In order to reach the high quality standards now expected from steel manufacturers, Danieli is committed to achieving those standards, designing and manufacturing water-cooled panels and equipment at our own facilities.Since the major causes of unscheduled downtimes in steel plant production are also water-cooled components failures, the plant's availability index is increased significantly when Danieli’s high-efficiency and high-reliability water-cooled components are installed. This performance is reached by continuous quality monitoring of our standard manufacturing procedures and materials (boiler type / low-carbon steel tubes, copper tubes), assembling and welding procedures, and pre-delivery tests. All this, together with the 100% on-time delivery company policy.
Water-cooled equipment and service life
> Steel and copper panels> EAF shell sidewall panels> EAF/LF roof panels> VD/VOD water-cooled shield> Fume treatment plant water-cooled duct (primary water-cooling system).
Danieli water-cooled panels' lifetime average:> Standard EAF shell panels: 5,000 heats> Roof panels: 6,000 heats> Long-life energy saving panels: more than 10,000 heats
Danieli Long-life energy saving panels advantages
> EAF panel houses optimized to reachfull shell steel capacity.> Energy losses reduction.> Higher service life.> Quick panels replacement time with fast waterconnections coupling.> Reduced operation downtimes.> Reduced maintenance requirements.> Increase operational safety.> Maximum 60 days delivery time or no-spares storagerequirement for customers' with Long Term ServiceAgreement LTSA contract.
THE RELIABLE AND INNOVATIVE PARTNERIN THE METALS INDUSTRY
Danieli Headquarters Via Nazionale, 41 33042 Buttrio (UD) ItalyTel (39) 0432.1958729 Fax (39) 0432.1958736 e-mail: [email protected]
DS-TP
-081
-0916
-1.0
-00
-EN
DANIELI WATER COOLED ELEMENTSfor steelmaking furnaces and equipment
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Registrations
Directive 97/23/CE - H Cert. No 009
No IT-3903ISO 9001 Cert. No 0218ISO 3834-2
ISO 14001 Cert. No 0237A/0No
ASME Stamp Holder . 36612 and 36613
Certi�cates
> All manufacturing process is carried outin accordance with the Danieli Quality ControlPlan QCP.> The raw materials, such as tubes and returncaps are supplied by Danieli-selectedmanufacturers worldwide in compliance withDanieli's specifications.> Welding process in accordance with DanieliWelding Procedure Specifications WPSqualified as per Standards ASME QW 200.1-sez. IX and EN ISO 15609-1:2004.> Welding steps: TIG-141/GTAW mode, withinert gas shield, to achieve a deep anduniform weld zone and MAG-135/GMAWmode, with active gas shield for a perfectweld finishing.> Intermediate pressure test between the twowelding steps to leakages detect.> Visual and magnetic final weld tests.> Final trials with 12h-pressure tests andflow capacity test.> For complete furnace wall and roof water-cooled panel sets, a final test stage is carriedout with all items on furnace/roof coolingcage assembled and connected.> 100% panels tested.
Danieli water-cooled panel services
> Water-cooled panels as spares to existingfurnaces.> Specific design of new panels for all typeof furnaces.> Engineering of new furnace water coolingsystem to enhance melting process efficiencythrough reduced maintenance stops andincreased operational safety.> Technical support to enhance lifetimeexpectation.> Technical support to improve plantperformances.
Danieli water-cooled panel quality
