Daniel Ultrasonic Mark III Electronic Upgrade Kit Instructions
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Transcript of Daniel Ultrasonic Mark III Electronic Upgrade Kit Instructions
DANIEL ULTRASONIC MARK III ELECTRONIC UPGRADE KIT INSTRUCTIONS __________________________________________
DANIEL MEASUREMENT AND CONTROL, INC.AN EMERSON PROCESS MANAGEMENT COMPANY
HOUSTON, TEXAS
Part Number 3-9000-746Revision J
AUGUST 2011
Warning and Caution Statements
General Safety Information and Symbols:
Pay special attention to the following signal words, safety alert symbols and statements:
indicates a hazardous situation which, if not avoided, will result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
is used to address practices associated with possible equipment damage and not related to personal injury.
is used to address miscellaneous practices not related to personal injury.
IMPORTANT INSTRUCTIONS
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to functionwithin specific conditions. Because these products are sophisticated technical instruments, it isimportant that the owner and operation personnel must strictly adhere both to the information printedon the product nameplate and to all instructions provided in this manual prior to installation,operation, and maintenance.
Installing, operating or maintaining a Daniel Product improperly could lead to seriousinjury or death from explosion or exposure to dangerous substances. Comply with allinformation on the product, in this manual, and in any local and national codes thatapply to the product. Do not allow untrained personnel to work with this product. UseDaniel parts and work procedures specified in this manual.
Daniel also urges you to integrate this manual into your training and safety program.
BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONSIN THIS MANUAL AND ALL PRODUCT WARNINGS.
Product Owners (Purchasers):
• Select the correct product for the environment and pressures present. If you are unsure,discuss your needs with your Daniel representative.
• Inform and educate all personnel in the proper installation, operation, and maintenance ofthis product.
• To ensure proper performance, only informed and trained personnel should install, operate,repair and maintain this product.
• Save this instruction manual for future reference.• If you resell or transfer this product, it is your responsibility to forward this instruction
manual along with the product to the new owner or transferee.• A Return Material Authorization (RMA) number must be obtained prior to returning any
equipment for any reason.• Download the RMA form on the Daniel Measurement and Control, Inc. Support Services
web page by selecting the link below.
http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx
Product Operation Personnel (Personnel):
• Read and understand all instructions and operating procedures for this product.• Install this product as specified in the Installation section of this manual per applicable local
and national codes.• Follow all warnings, cautions, and notices marked on, and supplied with, this product.• Follow all instructions during the installation, operation, and maintenance of this product.• Before opening the flameproof enclosure in a flammable atmosphere, the electrical circuits
must be interrupted.• To prevent personal injury, ensure that all components are in place prior to and during
operation of the product.• Connect all products to the proper electrical and pressure sources when and where applicable.• If you do not understand an instruction, or do not feel comfortable following the instructions,
contact your Daniel representative for clarification or assistance.• If this instruction manual is not the correct manual for your Daniel product, telephone Daniel
at 1-713-827-6314 and Daniel will provide you with the requested manual. You may alsodownload the correct manual from http://www.daniel.com.
• Use only replacement parts specified by Daniel. Unauthorized parts and procedures canaffect this product’s performance, safety, and invalidate the warranty. “Look-a-like”substitutions may result in deadly fire, explosion, release of toxic substances or improperoperation.
• Save this instruction manual for future reference.
DAMAGE TO ELECTRONIC COMPONENTS
Proper handling procedures must be observed during the removal, installation or otherhandling of internal circuit boards or devices.
Failure to properly handle the instrument can damage electronic components that aresusceptible to static electricity.
Handling Procedure:
1. Power to the unit must be removed.
2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printedcircuit card or other internal device is installed, removed or adjusted.
3. Printed circuit cards must be transported in a conductive bag or other conductive container.Boards must not be removed from protective enclosure until immediately before installation.Removed boards must immediately be placed in a protective container for transport, storageor return to the factory.
DAMAGE TO ELECTRONIC COMPONENTS
This instrument is not unique in its content of ESD (electrostatic discharge) sensitivecomponents. Most modern electronic designs contain components that utilize metal oxidetechnology (NMOS, CMOS, etc.).
Failure to properly handle the instrument can damage or destroy electronic components thatare susceptible to even small amounts of static electricity. The components will exhibit earlyfailure even though they appear to function properly.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
PREFACE i
DANIEL MEASUREMENT AND CONTROL, INC.DANIEL ULTRASONIC MARK III ELECTRONIC
UPGRADE KIT INSTRUCTIONS
NOTICE
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND
WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE
CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE
PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE
GOVERNED BY DANIEL’S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST. WE
RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS
AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY
PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND MAINTENANCE OF ANY DANIEL
PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
TO THE BEST OF DANIEL’S KNOWLEDGE THE INFORM ATION HEREIN IS COM PLETE AND
ACCURATE. DANIEL MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH
RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL,
PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF
PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF THIRD PARTIES.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND
MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES, INC. THE
EMERSON LOGO IS A TRADEMARK AND SERVICE MARK OF EMERSON ELECTRIC CO.
COPYRIGHT © 2011
BY DANIEL MEASUREMENT AND CONTROL, INC.
HOUSTON, TEXAS, U.S.A.
All rights reserved. No part of this work may be reproduced or
copied in any form or by any means - graphic, electronic or
mechanical - without first receiving the written permission of
Daniel Measurement and Control, Inc., Houston, Texas, U.S.A.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
PREFACEii
WARRANTY
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control,
Inc. (“Daniel”) warrants that the licensed firmware embodied in the Goods will execute the programming instructions
provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship
under normal use and care and Services will be performed by trained personnel using proper equipment and
instrumentation for the particular Service provided. The foregoing warranties will apply until the expiration of the
applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen
(18) months from the date of shipment by Daniel, whichever period expires first. Consumables and Services are
warranted for a period of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel
from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original
manufacturer. Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial
effort to arrange for procurement and shipping of the Resale Products. If Buyer discovers any warranty defects and
notifies Daniel thereof in writing during the applicable warranty period, Daniel shall, at its option, correct any errors that
are found by Daniel in the firmware or Services or repair or replace F.O.B. point of manufacture that portion of the
Goods or firmware found by Daniel to be defective, or refund the purchase price of the defective portion of the
Goods/Services. All replacements or repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable
power sources or environmental conditions, accident, misuse, improper installation, modification, repair, use of
unauthorized replacement parts, storage or handling, or any other cause not the fault of Daniel are not covered by this
limited warranty, and shall be at Buyer’s expense. Daniel shall not be obligated to pay any costs or charges incurred by
Buyer or any other party except as may be agreed upon in writing in advance by Daniel. All costs of dismantling,
reinstallation and freight and the time and expenses of Daniel’s personnel and representatives for site travel and diagnosis
under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel. Goods repaired and parts
replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or
ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Daniel and can be amended
only in a writing signed by Daniel. THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE.
THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESS OR IMPLIED, AS TO
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT
TO ANY OF THE GOODS OR SERVICES. Buyer acknowledges and agrees that corrosion or erosion of materials
is not covered by this warranty.
2. LIMITATION OF REMEDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES
CAUSED BY DELAY IN PERFORMANCE. THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT
ARE EXCLUSIVE. IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION
(WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR
OTHERWISE), SHALL DANIEL’S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE
TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING
RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL’S
LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL
OR PUNITIVE DAMAGES. THE TERM “CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE
LIMITED TO, LOSS OF ANTICIPATED PROFITS, REVENUE OR USE AND COSTS INCURRED INCLUDING
WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER, AND CLAIMS OF BUYER’S CUSTOMERS.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
TABLE OF CONTENTS iii
TABLE OF CONTENTS
1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2.0 BEFORE YOU BEGIN! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.1 Required Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.2 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
3.0 BEFORE REMOVING MARK II ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4.0 REMOVING THE MARK II ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5.0 INSTALLING THE MARK III ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
6.0 CONFIGURING THE MARK III ELECTRONICS . . . . . . . . . . . . . . . . . . . . . . . . 6-1
APPENDICES
APPENDIX A MARK III FIELD CONNECTION AND CPU BOARDS . . . . . . . A-1
APPENDIX B SUMMARY TABLE OF COMMUNICATIONS/OUTPUTSETTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
APPENDIX C DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
TABLE OF CONTENTSiv
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DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
INTRODUCTION 1-1
1.0 INTRODUCTION
1.1 General
Welcome to the Daniel Ultrasonic Mark III Upgrade Kit Instructions Manual.
This manual has been designed to provide you with a step-by-step set of instructions for upgradinga Daniel Ultrasonic meter with Mark II electronics to Mark III electronics.
Please read the ‘Before You Begin’ section to make sure you have all the componentsnecessary to perform the upgrade before taking the Mark II meter out of service.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
INTRODUCTION1-2
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DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE YOU BEGIN 2-1
2.0 BEFORE YOU BEGIN
This section shows all of the parts and tools required to perform the upgrade. Ensure that all of theseitems are available before taking the Mark II meter out of service.
2.1 Required Parts
1. Mark III Electronics Upgrade Kits
Ensure that it is the correct kit for your meter.
DANIEL P/N DESCRIPTION
2-9-3400-842 No option board / 3/4 NPT Conduit Ports / with Archive Log Feature Key
2-9-3400-843 No option board / M20 Conduit Ports / with Archive Log Feature Key
2-9-3400-848 Series 100 Option board / 3/4 NPT Conduit Ports / with all Feature Keys
2-9-3400-849 Series 100 Option board / M20 Conduit Ports / with all Feature Keys
2-9-3400-850 No option board / 3/4 NPT Conduit Ports / with Archive Log Key plus oneor more additional Feature Keys
2-9-3400-851 No option board / M20 Conduit Ports / with Archive Log Key plus one ormore additional Feature Keys
2-9-3400-857 Series 100 Plus HART Option board / 3/4 NPT Conduit Ports / with allFeature Keys
2-9-3400-858 Series 100 Plus HART Option board / M20 Conduit Ports / with allFeature Keys
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE YOU BEGIN2-2
Figure 2-1. Old holder covers withblack cable
Figure 2-2. New cord sets with bluecable (meters ordered after Oct 2002)
2. Transducer Cord Sets
If the meter was manufactured prior to October 2002 it will have black transducer cables with a bluestripe that attach to the meter (mount cover) with a large aluminum holder cover as shown in Figure2-1, above. Metal glands on the old Mark II need to be moved to the Mark III; or new glands shouldbe purchased if the Mark II has plastic glands.
Metallic Cable Gland - Daniel P/N 2-4-9312-014: Quantity 8 (4 Path SeniorSonic™)Quantity 4 (2 Path JuniorSonic™)Quantity 2 (1 Path JuniorSonic™)
Meters manufactured after October 2002 will have blue transducer cables, and a nut that threadsdirectly into the back of the transducer holder as shown in Figure 2-2, above. New cables can useplastic glands that come with the Mark III.
Figure 2-3. Cable entry into baseenclosure through plastic cable glands
Figure 2-4. Cable entry into baseenclosure through metallic cableglands
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE YOU BEGIN 2-3
2.2 Tools Required
1. 1/8" flat-blade screw driver2. 1/4" flat-blade screw driver3. 3/8" drive ratchet wrench4. 3/8" drive - extension - at least 3.5" long5. 3/8" drive - 7/16" socket6. Allen wrench - size 6mm Daniel P/N 2-4-9200-501 (included in Mark III Upgrade Kit)7. Crescent wrench for cable glands and electrical conduit
Figure 2-5. Required Tools
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE YOU BEGIN2-4
Daniel CUI is required to communicate with the meter electronics, access information and collectthe configuration in the Mark II electronics and then convert and download the configuration intothe new Mark III electronics. Always use the latest version of Daniel CUI. Upgrades to the latestversion are available at: http://emersonprocess.com/daniel/products/gas/usonic/cui/productdetail.htm
Figure 2-6. Serial and Ethernetcables
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE REMOVING THE MARK II ELECTRONICS 3-1
3.0 BEFORE REMOVING THE MARK II ELECTRONICS
1. Before removing power from the Mark II to begin the upgrade, use the Daniel CUI softwareto connect to the meter.
2. Use the Edit/Compare Configuration screen in Daniel CUI to read the configuration fromthe meter and save it to a file on your PC. An example for a file name might be "MeterName, MkII Final Config, 3-4-2005 10-15-02 AM.cfg". Daniel CUI will be used later in thisprocedure to convert the configuration and download it to the Mark III electronics.
LOSS OF SET-UP DATA
The current Mark II configuration file must be saved before beginning the Mark IIIelectronics upgrade.
Failure to save the current configuration file can result in the loss of important set-up data.
Steps 3 through 11 provide more detailed instructions on obtaining the required information withrespect to the communications set-up of the Mark II electronics, however, if these settings are alreadyknown, these steps can be skipped. Step 8 is for Frequency and Diagnostic outputs. For reference,the known values should be entered in the Summary Table of Communication/Output Settings inAppendix B. This information will be required in the setup of the Mark III electronics. For anysetting which is not known, the applicable step(s) for obtaining that information can be used.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE REMOVING THE MARK II ELECTRONICS3-2
3. While connected to the meter via Daniel CUI, use the File>Meter Directory menu path, thenselect the meter name you want to upgrade.a) Click the Direct button on the lower left corner of the Meter Directory dialog box.b) The Direct Connection Properties For… dialog appears.c) Obtain the Modbus ID (same as Comms Address). Both ports share the same address
in the Mark II. Figure 3-1.
Based on the information contained in the connection properties window, enter the valuesfor the following parameters: (Note: These values can also be entered in theCommunication/Output Summary Table in Appendix B.)
Port A and B: Modbus ID = ______________ (enter Comms Address)
Figure 3-1. Daniel CUI Accessing Modbus ID for Ports A and B
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE REMOVING THE MARK II ELECTRONICS 3-3
Figure 3-2. Remove end caps(picture shows end where wiring isterminated)
4. Exit the Daniel CUI and disconnect your PC from the Mark II electronics. The remaininginformation required before doing the upgrade, is based on the wiring terminations and thesettings of various switches and jumpers on the boards that comprise the Mark II electronics.
5. Power down the electronics.
EQUIPMENT DAMAGE
Remove power from the Mark II electronics.
Failure to remove power from the Mark II electronics may result in damage to the equipment.
6. Remove the end caps from the upper electronicshousing of the meter to access the two sets ofcircuit boards. See Figure 3-3 for board layout ofthe stacks.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE REMOVING THE MARK II ELECTRONICS3-4
Figure 3-3. Drawing of layout of Mark II electronics in housing
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE REMOVING THE MARK II ELECTRONICS 3-5
7. The Mark II electronic’s physical configuration regarding the serial communications,frequency outputs and status outputs is required. This information is obtained by checkingthe switch and jumper settings on the boards contained in the Mark II electronics.
The table below provides the various wiring terminations, switch settings and jumperpositions which dictate the signal type (RS-232 or RS-485) for each port. The wiringterminations, and switch (S1) are located on the Field Connection board (Figure 3-4) and thejumpers (JP1 – JP4) are located on the PS (Power Supply) board (Figures 3-5 and 3-6). Asshown in Figure 3-3, these two boards are located on the outer ends of the electronics andare clearly viewable when the end caps on the housing have been removed. The location ofthe switch and jumpers are shown in Figures 3-4 and 3-5.
Table 3-1. RS-232 and RS-485 Serial Communications Setup
Field Connection Board Power Supply Board
Port A
Driver
Port B
Driver
Port A W iring
Connections
Port B W iring
Connections S1 JP1 JP2 JP3 JP4 JP5 JP6
W ire Connector W ire Connector
RS485 RS485 485+
485-
485C
485+
485-
485C
485+
485-
485C
RTS
RXD
232C
EIA485 closed closed closed closed closed closed
RS485 RS232C 485+
485-
485C
485+
485-
485C
232TXD
232RXD
232C
TXD
RXD
232C
EIA485 closed closed closed open open open
RS232C RS232C 232TXD
232RXD
232C
232RTS*
232CTS*
TXD
RXD
232C
RTS
CTS
232TXD
232RXD
232C
485+
485-
485C
RS232 open open open open open open
RS232C RS485 232TXD
232RXD
232C
232RTS*
232CTS*
TXD
RXD
232C
RTS
CTS
485+
485-
485C
485+
485-
485C
RS232 closed closed closed open open open
* RS-232C handshaking signals (RTS/CTS) are optional for Port A.
Based on Table 3-1, indicate the signal type for each port.
Port A: RS-232 or RS-485 (circle one)Port B: RS-232 or RS-485 (circle one)
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE REMOVING THE MARK II ELECTRONICS3-6
Figure 3-4. Field Connection Boardshowing Switch S1 location Note: The PFC (Peripheral FieldConnection) Board is mounted infront of the Field Connection Board
Figure 3-5. Power Supply Boardshowing location of Jumpers JP1 -JP6
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE REMOVING THE MARK II ELECTRONICS 3-7
8. See Figure 3-6 for jumper locations and settings information. The PFC board looks like 2/3of a disk (see Figures 3-3 and 3-4 for location). Jumpers JP1 to JP6 define the frequency andstatus output signal types as TTL or OC (open collector).
These jumpers will be in either position A, setting the outputs to TTL, or position B, settingthe outputs to open collector. The simplified sketch below shows the two settings for thesejumpers.
! A A ! A
!
! B ! B B
3-Pin Jumper Block
Jumper in position A
Jumper in position B
Figure 3-6. PFC (Peripheral Field Connection)Board showing JP1 - JP6
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE REMOVING THE MARK II ELECTRONICS3-8
Based on the position of the each of the jumpers J1 - J6 on the Peripheral Field Connectionboard, the signal type for each of the outputs can be determined by indicating the positionin Table 3-2. (Place a check in the applicable position column for each of the jumpers.)
Table 3-2. Output Signal Type
Output Signal Jumper Position A(TTL)
Position B(open collector)
Frequency 1 FREQ1A JP1
FREQ1B JP2
Frequency 2 FREQ2A JP3
FREQ2B JP4
Flow DirectionOutput
JP5
Validity DigitalOutput
JP6
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE REMOVING THE MARK II ELECTRONICS 3-9
9. To obtain the remaining physical configuration of the electronics, remove the electronicassembly comprised of DFI board, Power Supply and CPU board.
To remove the electronics assembly:a) Remove the cable connector screws on the Power Supply and disconnect the cables.b) Loosen the 4 captive screws that hold the electronics stack in the housing.c) Move the field connection boards cables to the right. Then grasp two of the captive
screws and pull the card stack from the housing.
10. The retaining clips on the screws are located under the lowest board in the stack. Using asmall screwdriver pry the retainer rings from the screws. With the rings removed, the screwscan be pulled through the stack, and the stack can be disassembled.
Figure 3-7. View of Power Supplyboard with end cap of electronicshousing removed
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE REMOVING THE MARK II ELECTRONICS3-10
11. On the DFI (Digital Frequency Interface) board, (middle board in the stack) there are twoswitch banks, S1 and S2, located near the center of the board, as shown in Figure 3-8. Theseswitches are used to set the Modbus address, protocol and baud rates.
Switch bank S2 consists of 8 switches and S1 has 4. The following sketch shows the relativelocation of the switches on each switch bank.
ON
> O O O O O O O O
ON
> O O O O
1 2 3 4 5 6 7 8 1 2 3 4
Modbus Address Port ABaud Rate Protocol Unused Unused
Port AHandshaking
Port ABaudRate
Switch bank S2 Switch bank S1
Figure 3-8. DFI board showing switch banks S1and S2
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
BEFORE REMOVING THE MARK II ELECTRONICS 3-11
Modbus ID
Although the Modbus ID may already have been determined from information based on the “CommsAddress” accessed via Daniel CUI (via the Direct Connection Properties for …….. window), it isalso possible to get this information based on the positions of switches 1-5 on Switch bank S2.
The address is the binary value of the five switches plus 1. Table 3-3 will assist in determining theaddress. Circle the applicable value for each switch based on its position. Then, add up the circledvalues and add 1.
Table 3-3. Modbus ID Table/Calculator
SwitchPosition
S2 Switches Sum
1 2 3 4 5
On 0 0 0 0 0
Off 1* 2* 4* 8* 16*
Plus 1
Total =
*values are the default settings (i.e. address = 32)
Modbus ID = _________________________ (total determined in above table)
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
BEFORE REMOVING THE MARK II ELECTRONICS3-12
Port A and B Baud Rates
The position of switches 6 and 7 on Switch bank S2 and switch 4 on Switch bank S1 determine thebaud rate for Ports A and B respectively, as per the following Table 3-4.
Table 3-4. Port A and Port B Baud Rates
S2 SwitchBank
Port ABaud Rate
S1 SwitchBank
Port BBaud Rate
7 6 4
On On 1200 On 2400
Off 2400 Off* 9600*
Off* On 4800
Off* 9600*
*values are the default settings (i.e.9600 baud)
Port A Baud Rate = ____________________Port B Baud Rate = ____________________
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
REMOVING THE MARK II ELECTRONICS 4-1
Figure 4-1. Remove ground wire
Figure 4-2. Bolt removed from base
4.0 REMOVING MARK II ELECTRONICS
1. Having obtained all the information related to the set-up of the Mark II configuration andcommunications, all the components related to the Mark II electronics can now be physicallyremoved. Unscrew all wiring from the Field Connection and PFC board termination strips.It may be helpful to label the wires to make it easier to connect the Mark III electronics.
2. Remove the conduit and wiring attached to all of the six conduit ports.
3. Remove any ground wire attached to the ground lugon the outside of the upper electronics housing. Atthis point there should be no wires connected to theupper electronics housing.
4. Use the 6mm Allen wrench (supplied with upgradekit) to remove the four bolts holding the baseenclosure cover to the base enclosure.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
REMOVING THE MARK II ELECTRONICS4-2
Figure 4-3. Remove the preampcable
5. Remove the upper electronics housing from thebase enclosure. The preamp cable, which comesdown from the upper electronics to the preampmodule in the base enclosure, must be removedfrom the preamp module. Loosen the two screws onthe ends of the preamp cable connector, anddisconnect it from the preamp module. A cableclamp, which attaches the preamp cable to one ofthe preamp module mounting screws, may need tobe removed. Once removed, set the upperelectronics housing aside.
6. Remove all the screws that hold the transducer wires in the Phoenix connectors that attachthe transducers to the preamp module. Remove the screws from the ends of the twoconnectors. Disconnect the connectors and remove each of the transducer wires from theconnector.
7. Loosen the cable glands on the base enclosure and pull all of the transducer cables out of thebase enclosure.
8. Unscrew the remaining screws still holding the preamp module in the base enclosure andremove the preamp module. If necessary, use a flat-blade screwdriver to loosen thepreamplifier module and remove it from the base enclosure.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
REMOVING THE MARK II ELECTRONICS 4-3
Figure 4-4. Remove old RTV
9. The four mounting bolts holding the enclosurecover to the meter body are sealed with a RTVsilicone adhesive/sealant. Remove the RTV with aflat-blade screwdriver or utility knife to expose themounting bolts. Running a utility knife around theperimeter of the recessed opening and the RTVeases the removal of the sealant. Use the 7/16"socket wrench to remove the four mounting bolts.
10. Remove the base enclosure from the meter body.
11. If RTV silicone adhesive/sealant was used to seal the base enclosure to the meter body,remove it from the meter body so the Mark III base enclosure will have a clean mountingsurface.
12. The Mark II electronics should be completely removed from the meter body.
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REMOVING THE MARK II ELECTRONICS4-4
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DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
INSTALLING THE MARK III ELECTRONICS 5-1
Figure 5-1. Remove bolts fromenclosure
Figure 5-2. Remove acquisitioncable and module
5.0 INSTALLING THE MARK III ELECTRONICS
1. Remove the Mark III Upgrade components fromthe packaging. Use the 6mm Allen wrench toremove the two screws from the base enclosurecover.
2. Lift the upper electronics housing from the baseenclosure. The acquisition cable connector from theupper electronics is attached to the acquisitionmodule with two screws. Loosen the two screwsand disconnect the acquisition cable connectorfrom the acquisition module.
3. Unscrew the three mounting screws from the acquisition module in the base enclosure andremove the acquisition board.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
INSTALLING THE MARK III ELECTRONICS5-2
Figure 5-3. Position insulatinggasket
Figure 5-4. Base enclosureorientation
4. Place an insulating gasket on the meter body wherethe electronics will be mounted.
5. Place the base enclosure on top of the meter bodyon top of the insulating gasket. Note that thetransducer port openings on the base enclosure arelabeled with transducer locations (i.e. A1, A2.. D1,D2). Orient the base so that the A1 transducer portis closest to the A1 transducer location on the meterbody. The meter body has the transducer locationlabels embossed in the body next to each transducerboss. The ports on the base enclosure must beoriented outward (towards the sides of the meterbody, perpendicular to meter axis). This will bedifferent from the Mark II base enclosureorientation on which the transducer ports were oriented towards the flanges, in line with themeter axis.
6. Use the four 1/4" bolts with stainless steel washersand nylon shoulder washers to secure the baseenclosure to the meter body. Use a nut driver totighten the bolts to a torque of 55 to 65 inch-lbs.
Figure 5-5. Insert 1/4" bolts
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
INSTALLING THE MARK III ELECTRONICS 5-3
Figure 5-6. Apply RTV sealantaround bolts
7. Fill up the wells with RTV adhesive/sealant aroundand over the four 1/4" bolts. This will ensure awater-tight seal. Any excess sealant can beremoved by using a scraper to leave the sealantflush with the top of the well. Excess sealant willadhere to the acquisition board when it is installed,and make future removal of the board difficult.
8. Insert the Mark III Acquisition board in the base enclosure and secure it with the threescrews. It can only be installed in one orientation.
9. If the transducer cables are black, then the metallic glands must be moved over from theMark II electronics. If Mark II has plastic glands, then you will need to purchase metalglands. If the meter is an explosion-proof Cenelec meter, the explosion-proof glands willhave to be moved over to the Mark III electronics.
10. Thread the transducer cables from the transducers through the cable gland on the appropriateport of the new base enclosure. Each transducer location on the meter body is marked(example: A1, A2). The A1 transducer cable must go through the A1 port on the baseenclosure. The same applies to all other transducer cables.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
INSTALLING THE MARK III ELECTRONICS5-4
Figure 5-7. Trim transducer cables
Figure 5-8. Install cable and securewires
11. The cable entries on the Mark III base areperpendicular to the meter axis as opposed toparallel to the axis on the Mark II body. Theorientation of the wiring may need to be shortened.Cut the transducer cables to the correct length withallowance for the wiring terminations andconnector placement. Strip back about 1.5" of thecable outer sheath and 1/4" inch of insulation offthe white and black wires as shown below inFigure 5-7. When stripping back the outer sheath of the transducer cable, do not cut into theinsulation of the individual wires. The transducer cables have three wires each, that must beterminated on the applicable connector which plugs into the acquisition board. The whitewire goes to the + (positive) pin, the black wire goes to the - (negative) pin and the bare drainwire goes to the S pin. (Note: On some of the old black transducer cables, the positive wiremay be blue and the negative wire may be gray).
The relative position of the contacts is shown onthe acquisition board label adjacent to the Phoenixconnector plug-in. Use caution here as thesequence of the wires are opposite in the two sides(ie S - + and + - S). When the wires are beingterminated on the connector, ensure that thecontacts clamp on the bare wires and not on thewire insulation. Leave the connector plugged intothe Acquisition board while terminating theindividual wires. After terminating all the wires onthe applicable connector, replace the connectorscrews on either end of the connector. Repeat this procedure for the transducer cables on theother side of the meter.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
INSTALLING THE MARK III ELECTRONICS 5-5
Figure 5-9. Re-oriented and securedtransducer cables
Figure 5-10. Reconnect acquisitioncable
Figure 5-11. Bolt upper enclosure tobase enclosure
12. Secure the transducer cables in such a fashion thatthey are neat, and do not have undo exposure topotential physical damage.
13. Once the transducers are wired correctly, install theMark III meter upper enclosure on the baseenclosure. Be sure to reconnect the acquisitioncable connector to the acquisition module andsecure the cable connector by tightening the twoscrews.
14. Ensure the O-ring on the base of the upper enclosure is properly seated, position the upperenclosure housing so that it is in the desired orientation for reattaching the electrical conduit.
15. Install the two screws with the 6mm Allen wrenchto secure the upper enclosure to the base enclosure.
16. Remove both end caps from the upper enclosure. Figure 5-12 shows the layout of the MarkIII electronics. As can be seen the number of boards has been reduced to two (CPU and FieldTermination boards with provision for an Option board) and access to those boards has beensimplified.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
INSTALLING THE MARK III ELECTRONICS5-6
Figure 5-13. Remove CPU board
Figure 5-12. Drawing of Mark III electronics layout
17. Remove the Wiring Diagram card. Remove theCPU board from the upper enclosure. There arelocks on each rail that must be disengaged bypushing them in the direction indicated on thelabels in the enclosure, adjacent to the locks (SeeFigures 5-14 and 5-15).
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
INSTALLING THE MARK III ELECTRONICS 5-7
Figure 5-15. Unlocked - metalbutton pushed in away from lockedsymbol
Figure 5-14. Locked - metal buttonout in direction of the locked symbol
18. The following table shows the default communications and output settings for the Mark IIIelectronics and configuration:
Table 5-1. Default Communications and Output Settings for the Mark III
Communication/OutputParameter
Applies to Default Setting Notes
Modbus ID Ports A and B 32 1
Driver Port A RS485 Half Duplex
Port B RS232 Half Duplex
Baud Rate Port A 9600 1
Port B 19,200 1
Frequency 1 Output 1A OC
1B OC
Frequency 2 Output 2A OC
2B OC
Flow Direction Output OC
Validity Output OC
Notes:1. Default value set in the meter configuration. The Modbus ID and Baud Rate default values
can be changed by editing the meter configuration via Daniel CUI.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
INSTALLING THE MARK III ELECTRONICS5-8
If the settings above are not consistent with those used in the Mark II electronics, or not thedesired ones if changes are being made, then the switch settings on the CPU board (S3, S4,S5, S6 and S7) and the Field Connection board (S1) may need to be changed forcommunication (RS-232/RS-485 parameters only), digital outputs, and frequency outputs.The Wiring Diagram card included next to the CPU board shows the correct switchpositions. Appendix A of this document contains additional details respecting the switchesand wiring related to the communications and discrete output signals. The Acquisition boardconnector (located on IS Interface board on back side of CPU board) does not need to bedisconnected from the CPU board to set the switches.
The Daniel CUI can not communicate with Mark III meters over a half duplex serialconnection. As a result, for Daniel CUI to communicate via a serial connection, that port onthe MARK III electronics must be set for RS232-Full Duplex, or RS485-Full Duplex (requires4 or 5 conductor cable).
19. In addition to the above, 2 of the switches on S2 (located on front of CPU board) will needto be checked to ensure they are set properly.
Figure 5-16. Sketch of Switch S2 (front view)
Switch position 2 enables or disables the DHCP server for Ethernet communication.
Switch position 4 enables or disables "write protection" of the meter configuration.
Both should be set to the closed position to enable Ethernet communication via the DHCPserver, and to allow configuration parameters to be written to the meter. Only enable theDHCP server if the meter is not connected to a network that may have a DHCP serveralready running. The DHCP server is designed for use when a PC connects directly to themeter and requires the meter to assign the PC an IP address.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
INSTALLING THE MARK III ELECTRONICS 5-9
Figure 5-18. Install wiring via thePhoenix connectors to the FieldConnection board
Figure 5-19. Attach ground wire
Figure 5-17. Lock CPU board backin place by pulling the metal button in direction of locked symbol
20. Reinstall the CPU board in the upper enclosure andlock the locking mechanisms on the rails to keep itsecurely in place.
21. Wire all of the electrical conduit connections. TheWiring Diagram card included next to the CPUboard shows the pin-outs for wiring the FieldConnection board. All of the terminations on theField Connection board are made with the Phoenixquick disconnect connectors. This makes it easierto terminate the wires prior to plugging them intothe board. Appendix A of this document alsoincludes wiring tables and illustrations for each ofthe connectors on the Field Connection board.Refer to field wiring Drawing DE-21056 inAppendix C.
22. Install a ground wire to the ground lug on the sideof the upper enclosure.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
INSTALLING THE MARK III ELECTRONICS5-10
PERSONAL INJURY OR EQUIPMENT DAMAGE POSSIBLE
Do not apply power to the meter with the end caps removed unless you are in a non-hazardous or explosive-free environment.
Failure to ensure that an explosive environment is not present could result in serious injury ordeath and possible equipment damage.
23. This completes the installation of the hardware associated with the Mark III meter upgrade.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
CONFIGURING THE MARK III ELECTRONICS 6-1
6.0 CONFIGURING THE MARK III ELECTRONICS
1. Check all settings and wiring carefully.
2. Set up the Meter Directory, and start initial communication with the Mark III electronics.The basic instructions for setting up the directory and initializing communications arecontained in the following text. Refer to the Daniel Ultrasonic Gas Flowmeter Mark IIIElectronics Reference, Installation and Operations Manual, P/N 3-9000-743, Section 5.1 formore detailed instructions. Use Daniel CUI 3.1 or later to make a connection to the meter.
INITIAL COMMUNICATION CONNECTION USING ETHERNET
Ethernet Initial Connection Material ChecklistThe following materials and information are required:• Mark III Ethernet adapter cable (Daniel P/N 3-3400-079)• Personal computer (PC) configured as follows:
• Daniel CUI software installed (version 3.1 or higher)• Ethernet LAN adapter• Configured to automatically obtain IP address (via DHCP)
• Desired Mark III meter(s) communication configuration parameters:• IP address• Serial communication parameters such as baud rate and Modbus ID (if desired)
Ethernet Initial Connection Steps1. Power up the Mark III meter.
2. Shutdown the PC.3. Plug the Mark III Ethernet adapter cable Phoenix end into the meter Field Connection
Board connector J8 and connect the RJ45 end into the PC Ethernet connector.4. Ensure that the Ethernet LAN connector DHCP server is enabled on the Mark III
CPU Board by setting switch S2-2 to the CLOSED position (down toward the board).5. Power up (boot) the PC and log in to the initial Windows logon prompt.6. Verify the Ethernet connection status by the Mark III CPU Board "LINK” LED which
should be on solid green. The “LINK” LED is the 5 from the top at the front of theth
CPU board. (See card in enclosure for LED descriptions).7. Start Daniel CUI on the PC. The Connect to Meter dialog displays. Click the Edit
Meter Directory button. Click the Add button (below the Meter Directory fileoperations field). Daniel CUI inserts the New Meter record in the last field in theMeter Directory table.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
CONFIGURING THE MARK III ELECTRONICS6-2
Create a new meter directory record with the following parameters:a) Enter a name for the meterb) Select Meter Type as Mark III.c) Check the Ethernet box and uncheck the Direct and Modem boxes.d) Set the Ethernet IP address to 192.168.135. 100.e) Close the Meter Directory window
8. Use the Meter>Connect menu path to click on the Ethernet connection for the meterrecord established in the previous step. Daniel CUI will now connect to the meterusing the user-specified Ethernet settings.
INITIAL COMMUNICATION CONNECTION USING RS-232 SERIAL
RS-232 Serial Initial Connection Material ChecklistThe following materials and information are required:• Ultrasonic serial cable (Daniel P/N 3-2500-401)• Personal computer (PC) with Daniel CUI software version 3.1• Desired Mark III meter(s) communication configuration parameters:
• IP address (if desired)• Serial communication parameters such as baud rate and Modbus ID
RS-232 Serial Initial Connection Steps1. Power up the Mark III meter and the PC.2. Plug the DB-9 end of the cable directly into the PC running Daniel CUI. The three
wires on the other end of the cable connect to J7 (FTB) for Port B. The Digital Outwire goes to J7-Pinl, the Digital In wire goes to J7-Pin2, and the COMMON wiregoes to J7-Pin3.
Table 6-1. J7 PIN Wire Colors
J7 PIN Wire Color
1 Red
2 White
3 Black
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
CONFIGURING THE MARK III ELECTRONICS 6-3
3. Start Daniel CUI on the PC and create a new meter directory record with thefollowing parameters:a) Enter a nameb) Select Meter Type as Mark IIIc) Check the Direct box and uncheck the Modem and Ethernet boxes.d) Set the Direct connection properties for Baud Rate of 19200 and Comms
Address (Modbus ID) of 32.
4. For direct communication with the Mark III meter, Port B must be set up for RS232-Full Duplex serial communication. If it is not set up that way, then see Appendix Ato set the appropriate switch on the CPU board and Field Connection board forRS232-Full Duplex communications on Port B.
5. Override the Mark III Serial Port B parameters to 19200 baud and Modbus ID 32 bysetting CPU Board switch S2-1 to the CLOSED position (down toward the board)(or toggle the switch S2-1 if already in the CLOSED position).Note that the Serial Port B remains in the override mode until either (1) the portconfiguration is changed (via software), (2) two minutes has elapsed (at whichtime the port reverts to its current configuration), or (3) CPU Board switch S2-1is changed back to the OPEN position.
6. Use the Meter>Connect menu path to click on the Direct connection for the meterrecord established above. Daniel CUI will now connect to the meter using the user-specified serial communication settings.
For more information regarding connection of the Mark III meter to a PC or LAN via an ethernethub, please see Daniel Ultrasonic Gas Flowmeter Mark III Electronics Reference, Installation andOperations Manual, P/N 3-9000-743, Section 5.1.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
CONFIGURING THE MARK III ELECTRONICS6-4
Figure 6-1. Edit/Compare Configuration dialog
3. With communication to the meter established, use the Tools>Edit/Compare Configurationmenu path to access the Edit/Compare Configuration dialog.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
CONFIGURING THE MARK III ELECTRONICS 6-5
Figure 6-2. Open Configuration File dialog
4. Click on the Open button. The Open Configuration File displays. Select the final Mark IIconfiguration file created in Step 2 of Section 3 of this document (i.e. "Meter Name, MkIIFinal Config, 3-4-2005 10-15-02 AM.cfg"). Click on the Open button. The file opens andyou are returned to the Edit Compare Configuration dialog.
a) Click on the Convert button (see Figure 6-1). Daniel CUI reads the Mark IIIconfiguration from the meter and modifies it with the Mark II configuration. All datapoints shown in yellow have been modified from the Mark II configuration.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
CONFIGURING THE MARK III ELECTRONICS6-6
Figure 6-3. Edit/Compare Configuration dialog with active “Convert”button
Figure 6-4. Converted Configuration with highlighted changes
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
CONFIGURING THE MARK III ELECTRONICS 6-7
Figure 6-5. Meter Monitor dialog
b) To write the converted configuration to the meter, click on the Write Checkedbutton (see Figure 6-4). If an error occurs, Daniel CUI will display a messageindicating the nature of the problem. This will necessitate that the problematicparameter be edited manually. In order to successfully complete the download. Aftermodifying the parameter(s), click Write Checked again. Repeat this until the writeoccurs with no errors.
c) Save the Mark III electronics configuration file to your PC. With the convertedconfiguration still displayed, from the Edit/Compare Configuration dialog, click onthe Meter radio button, located next to the Compare button which is grayed out inthis example (see Figure 6-1). Compare the file to verify that this saved configurationmatches the meter configuration. If an error occurs, go back to the beginning of step4 and try again until no errors are reported.
5. Use the Meter>Monitor menu path to display the Monitor window and verify that the meteris operating correctly.
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CONFIGURING THE MARK III ELECTRONICS6-8
Figure 6-6. Communications Settings dialog
6. Use the Meter>Communications Settings menu path to access the Communications dialog.This dialog displays the communications parameters for the Mark III electronics and is usedto adjust the Baudrate and Comms Address (i.e. Modbus ID) for the serial ports.
You do not need to set the Protocol (ASCII or RTU) because the Mark III auto-detectsthe protocol.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
CONFIGURING THE MARK III ELECTRONICS 6-9
Figure 6-7. Field Setup Wizard Startup dialog
7. Use the Meter>Field Setup Wizard menu path to access the Field Setup Wizard startupdialog. Verify that all settings are correct (e.g., temperature, pressure, meter connections andmeter outputs). In the Meter name field, insert a name for the meter (this name displays onDaniel CUI main window). Ensure the Mark III digital outputs are configured appropriately.The Mark III also supports, and may be configured for, the AGA8 Detailed Method.
8. If changes were made in the Field Setup Wizard, choose to save the configuration whenDaniel CUI prompts you after the changes are written to the meter.
9. You have successfully completed upgrading your Mark II to a Mark III electronics. Click onthe Finish button in the Wizard dialog to write any changes to the meter.
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MARK III FIELD CONNECTION AND CPU BOARDS A-1
APPENDIX A
Note: The switch positions shownare the factory default positions Power and Communications Connector Wiring
J2 - Power J3 - Chassis Ground
Pin Pin
1 10.4 - 36 vdc + 1 Chassis Ground
2 10.4 - 36 vdc Return 2 Chassis Ground
J 4 - Outputs Group 1 J5 - Outputs Group 2
Pin Pin
1 Digital Out 1B 1 Digital Out 2B
2 Digital Out 1A 2 Digital Out 2A
3 Group 1 Ground 3 Group 2 Ground
J 8 - Ethernet 4 Group 1 Ground 4 Group 2 Ground
Pin 5 Frequency Out 1B 5 Frequency Out 2B
1 TX+ 6 Frequency Out 1A 6 Frequency Out 2A
2 TX-
3 Chassis Ground J6 - Port A J7 - Port B
4 RX+Pin 232
485Pin 232
485
5 RX- Full Half Full Half
1 RX RX+ RX/TX+ 1 RX RX+ RX/TX+
J18 - Digital Input 2 TX RX- RX/TX- 2 TX RX- RX/TX-
Pin 3 Com Com Com 3 Com Com Com
1 Digital In + 4 RTS TX+ RX/TX+ 4 n/a TX+ RX/TX+
2 Digital In - 5 CTS TX- RX/TX- 5 n/a TX- RX/TX-
Figure A-1. Mark III Field Connection Board Switches and Connectors
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
MARK III FIELD CONNECTION AND CPU BOARDSA-2
Figure A-2. Mark III CPU Board Switches
Note: The switch positions shown in the sketches of the switch banks are the factory defaultpositions.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
MARK III FIELD CONNECTION AND CPU BOARDS A-3
RS-232 and RS-485 Serial Communications Setup
RS-232 Full Duplex
Port A
Field ConnectionBoard
Switch Settings
Field Connection Board CPU Board (S3, S5, and S6)
J6 Terminations S1 S3 S5 S6
Wire Pin 1 2 3 4 1 2 3 4 1 1 2
232RX 1 TERM TERM FULL FULL RS232 RS232 RS232 RS232 FULL RS232 RS232
232TX 2 OFF OFF DUPLX DUPLX
232C 3
RTS 4
CTS 5
Port B (Factory default switch settings for Port B)
Field ConnectionBoard
Switch Settings
Field Connection Board CPU Board (S4, S5, and S7)
J7 Terminations S1 S4 S5 S7
Wire Pin 5* 6 7 8 1 2 2 1 2
232RX 1 TERM TERM FULL FULL RS232 RS232 FULL RS232 RS232
232TX 2 OFF OFF DUPLX DUPLX
232C 3
4
5
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
MARK III FIELD CONNECTION AND CPU BOARDSA-4
RS-232 and RS-485 Serial Communications Setup (Continued)
RS-485 Half Duplex
Port A (Factory default switch settings for Port A)
Field ConnectionBoard
Switch Settings
Field Connection Board CPU Board (S3, S5, and S6)
J6 Terminations S1 S3 S5 S6
Wire Pin 1* 2 3 4 1 2 3 4 1 1 2
485RX/TX+ 1 TERM TERM HALF HALF RS485 RS485 RS485 RS485 HALF RS485 RS485
485RX/TX- 2 ON/OFF OFF DUPLX DUPLX
485C 3
485RX/TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if the meteris last device in multi-drop configuration OR the only meter in single drop configuration;otherwise set to TERM OFF.485RX/TX- 5
Port B
Field ConnectionBoard
Switch Settings
Field Connection Board CPU Board (S4, S5, and S7)
J7 Terminations S1 S4 S5 S7
Wire Pin 5* 6 7 8 1 2 2 1 2
485RX/TX+ 1 TERM TERM HALF HALF RS485 RS485 HALF RS485 RS485
485RX/TX- 2 ON/OFF OFF DUPLX DUPLX
485C 3
485RX/TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if themeter is last device in multi-drop configuration OR the only meter in single dropconfiguration; otherwise set to TERM OFF.485RX/TX- 5
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
MARK III FIELD CONNECTION AND CPU BOARDS A-5
RS-232 and RS-485 Serial Communications Setup (Continued)
RS-485 Full Duplex
Port A
Field ConnectionBoard
Switch Settings
Field Connection Board CPU Board (S3, S5, and S6)
J6 Terminations S1 S3 S5 S6
Wire Pin 1* 2 3 4 1 2 3 4 1 1 2
485RX+ 1 TERM TERM FULL FULL RS485 RS485 RS485 RS485 FULL RS485 RS485
485RX- 2 ON/OFF ON/OFF DUPLX DUPLX
485C 3
485TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if the meter islast device in multi-drop configuration OR the only meter in single drop configuration; otherwiseset to TERM OFF.485TX- 5
Port B
Field ConnectionBoard
Switch Settings
Field Connection Board CPU Board (S4, S5, and S7)
J7 Terminations S1 S4 S5 S7
Wire Pin 5* 6 7 8 1 2 2 1 2
485RX+ 1 TERM TERM FULL FULL RS485 RS485 FULL RS485 RS485
485RX- 2 ON/OFF ON/OFF DUPLX DUPLX
485C 3
485TX+ 4 Where switch setting is indicated as “TERM ON/OFF” it should be set to TERM ON if themeter is last device in multi-drop configuration OR the only meter in single dropconfiguration; otherwise set to TERM OFF.485TX- 5
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
MARK III FIELD CONNECTION AND CPU BOARDSA-6
Discrete Output Switch Settings
Group 1 Frequency and Digital Outputs
Field Connection Board CPU Board
Settings for internallypowered TTL output
Settings for opencollector output
J4 Terminations S8 S8*
Signal Output Pin 1 2 3 4 1 2 3 4
Dig. Out 1B DO2 1 TTL TTL TTL TTL OC OC OC OC
Dig. Out 1A DO1 2
Group 1 GND 3 * Note: OC is factory default setting for S8
Group 1 GND 4
Freq. Out 1B Freq1B 5
Freq. Out 1A Freq1A 6
Group 2 Frequency and Digital Outputs
Field ConnectionBoard
CPU Board
Settings for internallypowered TTL output
Settings for opencollector output
J5 Terminations S9 S9*
Signal Output Pin 1 2 3 4 1 2 3 4
Dig. Out 2B DO4 1 TTL TTL TTL TTL OC OC OC OC
Dig. Out 2A DO3 2
Group 2 GND 3* Note: OC is factory default setting for S9
Group 2 GND 4
Freq. Out 2B Freq2B 5
Freq. Out 2A Freq2A 6
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
MARK III FIELD CONNECTION AND CPU BOARDS A-7
Series 100 Option Board (if installed)
RS-232 Full Duplex
Port C
Field ConnectionBoard
Switch Settings
Field Connection Board Option Board
J16 Terminations S2 S10 S11
Wire Pin 1 1 2 1 2
232RX 1 OFF RS232 RS232 RS232 RS232
232TX 2
232C 3
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
MARK III FIELD CONNECTION AND CPU BOARDSA-8
RS-485 Half Duplex
Port C
Field ConnectionBoard
Switch Settings
Field Connection Board Option Board
J16 Terminations S2 S10 S11
Wire Pin 1* 1 2 1 2
485RX/TX+ 1 TERM ON/OFF RS485 RS485 RS485 RS485
485RX/TX- 2 * Where switch setting is indicated as “TERM ON/OFF” it should be set to do TERM ON(switch on) if the meter is the last device in a multi-drop configuration OR the only meteris single drop configuration; otherwise set to TERM OFF (switch OFF).
485C 3
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
MARK III FIELD CONNECTION AND CPU BOARDS A-9
Series 100 Option Board (if installed)
Analog Output 1
Field ConnectionBoard
Option Board
Settings for internallypowered SOURCE output
Settings for externallypowered SINK output
J11 Terminations S14 S14*
Signal Output Pin 1 2 3 1 2 3
Analog Output+ AO1+ 1 SRC SRC SRC SINK SINK SINK
Analog Output- AO1- 2 * Note: SINK is factory default setting for S14.
Analog Input 1 (Temperature)
Field ConnectionBoard
Option Board
Settings for internallypowered SOURCE input
Settings for externallypowered SINK input
J12 Terminations S12 S12*
Signal Input Pin 1 2 3 1 2 3
Analog Input1+ AI1+ 1 SRC SRC SRC SINK SINK SINK
Analog Output1- AI1- 2 * Note: SINK is factory default setting for S12.
Analog Input 2 (Pressure)
Field ConnectionBoard
Option Board
Settings for internallypowered SOURCE input
Settings for externallypowered SINK input
J12 Terminations S13 S13
Signal Input Pin 1 2 3 1 2 3
Analog Output2+ AI2+ 3 SRC SRC SRC SINK SINK SINK
Analog Output2- AI2- 4 * Note: SINK is factory default setting for S13.
Reference drawing DE-21056 in Appendix C for proper wiring.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
MARK III FIELD CONNECTION AND CPU BOARDSA-10
Series 100 Plus HART Option Board (if installed)
RS-232 Full Duplex
Port C
Field ConnectionBoard
Switch Settings
Field Connection Board Option Board
J16 Terminations S2 S10 S11
Wire Pin 1 1 2 1 2
232RX 1 OFF RS232 RS232 RS232 RS232
232TX 2
232C 3
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
MARK III FIELD CONNECTION AND CPU BOARDS A-11
RS-485 Half Duplex
Port C
Field ConnectionBoard
Switch Settings
Field Connection Board Option Board
J16 Terminations S2 S10 S11
Wire Pin 1* 1 2 1 2
485RX/TX+ 1 TERM ON/OFF RS485 RS485 RS485 RS485
485RX/TX- 2 * Where switch setting is indicated as “TERM ON/OFF” it should be set to do TERM ON(switch on) if the meter is the last device in a multi-drop configuration OR the only meteris single drop configuration; otherwise set to TERM OFF (switch OFF).
485C 3
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
MARK III FIELD CONNECTION AND CPU BOARDSA-12
Series 100 Plus HART Option Board (if installed)
Analog Output 1
Field ConnectionBoard
Option Board
Settings for internallypowered SOURCE output
Settings for externallypowered SINK output
J11 Terminations S14 S14*
Signal Output Pin 1 2 3 1 2 3
Analog Output+ AO1+ 1 SRC SRC SRC SINK SINK SINK
Analog Output- AO1- 2 * Note: SINK is factory default setting for S14.
Analog Output 2 (HART Capable)
Field ConnectionBoard
Option Board
Settings for internallypowered SOURCE output
Settings for externallypowered SINK output
J10 Terminations S15 S15*
Signal Output Pin 1 2 3 1 2 3
Analog Output+ AO2+ 1 SRC SRC SRC SINK SINK SINK
Analog Output- AO2- 2 * Note: SINK is factory default setting for S15.
Analog Input 1 (Temperature)
Field ConnectionBoard
Option Board
Settings for internallypowered SOURCE input
Settings for externallypowered SINK input
J12 Terminations S12 S12*
Signal Input Pin 1 2 3 1 2 3
Analog Input1+ AI1+ 1 SRC SRC SRC SINK SINK SINK
Analog Output1- AI1- 2 * Note: SINK is factory default setting for S12.
DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
MARK III FIELD CONNECTION AND CPU BOARDS A-13
Analog Input 2 (Pressure)
Field ConnectionBoard
Option Board
Settings for internallypowered SOURCE input
Settings for externallypowered SINK input
J12 Terminations S13 S13
Signal Input Pin 1 2 3 1 2 3
Analog Output2+ AI2+ 3 SRC SRC SRC SINK SINK SINK
Analog Output2- AI2- 4 * Note: SINK is factory default setting for S13.
Reference drawing DE-21056 in Appendix C for proper wiring.
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
MARK III FIELD CONNECTION AND CPU BOARDSA-14
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DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
SUMMARY TABLE OF COMMUNICATIONS/OUTPUT SETTINGS B-1
APPENDIX BSUMMARY TABLE OF COMMUNICATIONS/OUTPUT SETTINGS
Based on the known settings determined from CUI, electronics wiring, jumper and switch positionsenter the value (Modbus ID) and indicate the predefined setting for each of thecommunication/output parameters on the Mark II electronics.
Communication/OutputParameter
Applies to Setting Notes
Modbus ID Ports A and B 1
Driver Port A RS232 RS485
Port B RS232 RS485
Baud Rate Port A 1200 2400 4800 9600 2
Port B 2400 9600 2
Frequency 1 Output 1A TTL OC
1B TTL OC
Frequency 2 Output 2A TTL OC
2B TTL OC
Flow Direction Output TTL OC
Validity Output TTL OC
Notes:1. A value equal to or between 1 and 32. Default value is 32 and is usually not changed unless
it is a multi-drop setup.2. Original default setting = 9600
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
SUMMARY TABLE OF COMMUNICATIONS/OUTPUT SETTINGSB-2
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DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS AUG 2011
DRAWINGS C-1
APPENDIX CDRAWINGS
DE-21056 Mark III Ultrasonic System Wiring Diagram, Ultrasonic FlowmeterModel 3400, 3410 and 3420 (Sheets 1-3)
AUG 2011 DANIEL ULTRASONIC MARK III UPGRADE KIT INSTRUCTIONS
DRAWINGSC-2
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Daniel Measurement and Control, Inc.
Returned Material Authorization
Repair Form for Used EquipmentIncluding Decontamination/Cleaning Statement
A Return Material Authorization (RMA) number must be obtained prior to returning any equipmentfor any reason. Download the RMA form on the Daniel Measurement and Control, Inc. SupportServices web page by selecting the link below.
http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/Support-Services.aspx
1. Return Material Authorization (RMA) Number ____________________________________
2. Equipment to be returned:Model Number _________________________ Serial Number _______________________
3. Reason for return: _________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________
Decontamination/Cleaning Fluids Process
A. List each substance in which the equipment was exposed. Attach additional documents if necessary.
CommonName
CAS# ifavailable
Used for HazardousWaste (20 CFR 261)
EPA Waste Codeif used for hazardous waste
[ ] Yes [ ] No
[ ] Yes [ ] No
[ ] Yes [ ] No
[ ] Yes [ ] No
[ ] Yes [ ] No
[ ] Yes [ ] No
B. Circle any hazards and/or process fluid types that apply:
Infectious Radioactive Explosive Pyrophoric Poison GasCyanides Sulfides CorrosiveOxidizer Flammable PoisonCarcinogen Peroxide Reactive-Air Reactive-Water Reactive-Other (list)
Other hazard category (list):
C. Describe decontamination/cleaning process. Include MSDS description for substances used in decontamination andcleaning processes. Attach additional documents if necessary.
Shipping Requirements
Failure to comply with this procedure will result in the shipment being refused.
1. Write the RMA number on the shipping package.
2. Inside the package include one copy of this document and all required Material Safety DataSheets (MSDS)
3. Outside of the package attach one copy of this document and all required Material Safety DataSheets (MSDS).
THIS EQUIPMENT, BEING RETURNED “FOR REPAIR,” HAS BEEN COMPLETELYDECONTAMINATED AND CLEANED. ALL FOREIGN SUBSTANCES HAVE BEENDOCUMENTED ABOVE AND MSDS SHEETS ARE ATTACHED.
By:
(Signature) (Print name)
Title: Date:
Company:
Phone: Fax:
The sales and service offices of Daniel Measurement and Control are locatedthroughout the United States and in major countries overseas.
Please contact Daniel Measurement Services at11100 Brittmoore Park Drive, Houston, Texas 77041, or phone (713) 827-6314
for the location of the sales or service office nearest you. Daniel Measurement Services offers both on-call and contract
maintenance service designed to provide single-source responsibility for all Daniel products.
Daniel Measurement and Control, Inc., and Daniel Measurement Services, Inc.Divisions of Emerson Process Management reserves the right to make changes to any of its products or services
at any time without prior notification in order to improve that product or service and to supplythe best product or service possible.www.emersonprocess.com/daniel