Dan Estrada - SYSTEMA Manufacturing Automation Solutions · PDF fileKPI Event SPC Event Data...
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Expert Day Vice President of Sales and Marketing Over 30 years of sales, software leadership and production management at prominent technology companies Joining Eyelit in 2004, Dan has accelerated the company’s growth, enabling Eyelit to be recognized as an industry leader. Strong understanding of manufacturing challenges and industry trends, a stellar reputation with customers as a trusted advisor. Dan Estrada Manufacturing IT Migration
Transcript of Dan Estrada - SYSTEMA Manufacturing Automation Solutions · PDF fileKPI Event SPC Event Data...
Expert Day
Vice President of Sales and Marketing
Over 30 years of sales, software leadership and production management at prominent technology companies
Joining Eyelit in 2004, Dan has accelerated the company’s growth, enabling Eyelit to be recognized as an industry leader.
Strong understanding of manufacturing challenges and industry trends, a stellar reputation with customers as a trusted advisor.
Dan Estrada
Manufacturing IT Migration
© 2014 Eyelit Inc. Confidential
Eyelit Overview
January 23, 2014
Modern MES as a Business Driver for Positive Change
Agenda
Topic Duration
Eyelit introduction/overview
10 minutes
Northrop Grumman WorkStream migration case study: “Benefits of Migrating from Legacy MES to Eyelit for Aerospace Microelectronics Manufacturing”
15 minutes
TowerJazz Japan custom MES migration case study: “MPS Migration project”
15 minutes
Summary, questions and answers
Eyelit Profile A t a G l a n c e
Founded: 1997
Ownership: Private
Headquarters: Mississauga, Canada
Sales & Operations: Hartford, Connecticut and San Jose, California (USA)
Regional Representatives: Europe, Asia and Latin America
Markets: - Solar - Semiconductor - MEMS - Aerospace & Defense - Automotive - Contract Mfg. - Discrete Assembly - Outsourced Manufacturing
Products Released: - Eyelit Manufacturing - Eyelit Quality - Eyelit Intelligence - Eyelit Asset Management - Eyelit Integration - Eyelit Enterprise - Eyelit Classic Solutions
Eyelit and AMAT
• Eyelit began as an OEM technology provider of Java™-based solutions designed to enhance the capabilities, flexibility, and usability of PROMIS™ MES (acquired by Applied Materials from Brooks Automation)
• Due to Brooks focus on FactoryWorks (not PROMIS), Eyelit ended its reseller agreement in 2003. Most Eyelit (PROMIS) customers were acquired through PROMIS, PRI, and Brooks
• Today, Eyelit continues support agreements with existing PROMIS (AMAT) customers. Most have moved to direct Eyelit support for Eyelit products
• Eyelit now competes with AMAT with MES, Asset Management, Quality Management (OCAP), Costing (PROMIS), automation and integration
B r o o k s ( A M A T ) R e l a t i o n s h i p
Eyelit Customers
Eyelit Inc. has an International presence in 18 countries – Austria, Belgium, Brazil, Canada, China, Finland, France, Germany, India, Ireland, Israel, Japan, Malaysia, Mexico, Morocco, Singapore, UK, USA Industries • Semiconductor • MEMS • Solar • Aerospace & Defense • Automotive • Contract Mfg. • Discrete Assembly • Outsourced Manufacturing
Partnership • SYSTEMA GmbH • SEMI Integration • Romaric • Amplio Consulting and Technology
Eyelit
First Generation • WorkStream and
PROMIS • Designed in the 80’s,
COBOL/FORTAN based • Old (expensive-resource
limited) hardware • Robust, fixed
applications, high cost, difficult data extraction
Second Generation: The Tool-kits
• FactoryWorks/300works, SIView, Fab300
• Designed in the 90’s, Windows based
• Do it yourself, ultimate flexibility, long implementation cycles
• Focus on 300 MM fabs, Expensive solutions
Third Generation: Eyelit
• Designed in 2002, built on proven integration platform
• Java based, Flexible deployment options (Unix, Windows, Linux)
• Focus, Legacy MES migrations – cost reduction
• Implementation speed, Lowest cost of ownership
H o w w e g o t h e r e
Eyelit Products
| MES | Asset Management | Special Processing | Advanced Dispatching | Recipe Management System
| OCAP | SPC | NCR | Operator Cer t ificat ion
| FactoryConnect | Automated Data Services | W eb Services | Software Development Kit
| Mult i-Factory | Enterpr iseConnect
| Repor t ing | Mobile W eb Por tal | Operational Data Store | Executive Dashboards
| Operator Stat ion | Supervisor Stat ion | W ork Flow Manager | Asset Management | Advanced Dispatching | Developer ’s Toolkit
Condition Manager
Condition 1 Condition 2 Condition 3
Condition Overview
Eyelit Product Suite (MES, Costing, Asset Management, CAPA, etc.)
WIP Tracking Event… Timer Event… CAPA/OCAP Event… KPI Event… SPC Event… Data Collection Event… Equipment Event… User Event…
API
Any Other Event…
External Systems (SAP, Agile, DMS, etc.) API
Condition 4 Condition 5
Condition E x a m p l e
Action
Track In Condition 1
If True
If Product Id = XYZ and Equipment Id = ABC
Action
Load Recipe
Action Action Get Recipe
Recipe Manager
Check Op Certification
Operator Certification
Error Handler
SECS/GEM
TCP/IP
JDBC JDBC
Op Client
Scenario Manager S a m p l i n g
Why Companies Migrate
Risk/Flight • End of life hardware and software • Unsupported hardware, finding parts on
EBay • High hardware costs/overhead • Software support/maintenance value
• Limited staffing resources • Aging staff • Dependent on one or two key individuals
• Reliability issues • High number of custom apps to fill
gaps in functionality • High cost of legacy solution • Significant time investment to make
changes • Issues with legacy software vendor
Opportunity • New business opportunity • New products or business (Foundry)
• Acquisition/change in ownership • Custom software • Legacy software
• Extend the life of fab/plant • Improve integration/ time to change,
engineering enablement • Eliminate/reduce custom software • Reduce costs • Go paperless or reduce paper
• Standardization • Global rollout • Leverage company size/scale
Legacy System
Legacy System Architecture
Lot Naming
Experiment Management
Mat erial Tracking Syst ems
Dispat ching
Reticle Management
Non Conformance Reporting
Inventory System
Durable Management BOM
SPC
Recipe Management System
Maintenance Package
Paper Tracking System
Excel Spreadsheets
Legacy MES
Legacy System Migration
Lot Naming
Experiment Management
Mat erial Tracking Syst ems
Dispat ching
Reticle Management
Non Conformance Reporting
Inventory System
Durable Management BOM
SPC
Recipe Management System
Maintenance Package
Paper Tracking System
Excel Spreadsheets
Lot Naming
Experiment Management
Mat erial Tracking Syst ems
Dispat ching
Reticle Management
Non Conformance Reporting
Inventory System
Durable Management BOM
SPC
Recipe Management System
Maintenance Package
Paper Tracking System
Excel Spreadsheets
Legacy MES
Eyelit System Architecture
BOM Mater ial Tracking Systems
Durable Management
Exper iment Manageme
nt
Recipe Management
System
Paper Tracking System
Non Conformance
Repor ting
Inventor y System Lot Naming
Reticle Management
Maintenance Package
Excel Spreadsheets
SPC
Dispatching
Lot Naming
Experiment Management
Mat erial Tracking Syst ems
Dispat ching
Reticle Management
Non Conformance Reporting
Inventory System
Durable Management BOM
SPC
Recipe Management System
Maintenance Package
Paper Tracking System
Excel Spreadsheets
Eyelit Migration Experience
DMEA (US Department of Defense) PROMIS Eyelit
FLIR Systems Xfactory Eyelit (no data transfer)
Global Communication Semiconductor
FactoryWorks Eyelit
IMT (MEMS foundry) PROMIS
Eyelit (no data transfer)
M/A-COM Technology Solutions
PROMIS Eyelit
Northrop Grumman WorkStream Classic Eyelit
Sanmina-SCI (BreconRidge) PROMIS Eyelit
TowerJazz Micron Custom MES Eyelit
© 2014 Eyelit Inc. Confidential
Removed Northrop Grumman presentation as it cannot be
distributed in Powerpoint form
© 2014 Eyelit Inc. Confidential
Removed TowerJazz presentation as it cannot be
distributed in Powerpoint form
Dan Estrada VP Sales & Business Development [email protected] www.eyelit.com MANUFACTURING – QUALITY – INTEGRATION – INTELLIGENCE – ENTERPRISE
Thank You!
