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91690 Document Processor Maintenance ManualIntroduction

Section One

Introduction

1.1 INTRODUCTION

This publication describes the Model 91690 Docu-ment Processor (DP). a product manufactured byBTI Systems Inc.. (BTI). Oklahoma City, Oklaho-ma, U.S.A.

This manual is intended to provide sufficient infor-mation necessary for field service personnel to in-stall, maintain, repair. and de-install the system:and includes a functional description of the systemscharacteristics. operating procedures, interface,theory of operation. installation, maintenance.parts. reference drawings and wiring information.

For convenience in use, this manual is divided intosections as indicated by the table of contents. Allinformation in each section is itemized in the tableof contents.

1.2 PRODUCT DESCRIPTIONThe DP consists of a Mainframe. Option Module(s).and one or more six pocket Stacker Output Mod-ules. The Mainframe includes feeder, transportmechanism, and provisions for reader, endorser,and printer options. In its primary operational con-figuration, the DP provides: -

Master with Operator Control Panel

Standard OEM Interface

One Six Output Pocket Stacker Module

Auxiliary Pocket

Provisions for expansion via numerousavailable options

Refer to Figures 1.2-1 and 1.2-2 for product appear-ance. Figure 1.2-3 shows locations of safety labelsand interlock switches.

615-7006674-001-A

1-1

Figure 1.2-1 DP with Two Stacker Modules Figure 1.2-2 DP with Microfiler and Two Stackers

Madc i n USA

-B-

340-7500029-109(INSTALL ON OUTSIDEUPPER LEFT CORNEROF READER DOOR.)

WARNINGMACHINE MAY SE WIRED FOR GOPEZOR 50HZ DELTA OR WYE. BEFOREAPPLYING POWER, CONSULT SERVICEMANUAL TO VERIFY THAT THIS UNITCORRESPomOS WITH POWER SOURCE.

75884169

-SARNI NG-FOR CONTINUED PROTECTION

AGAINST FIRE HAZARD. REPLACEONLY 1/IDI SMIE TYPE MD

RATING0E11SE

REPLACE ONLY WITH

SAME TYPE AIR FILTER

-A-

340-7500032-008

-C-

59701523-001

-E-

GAUT IONDO NOT USE A WEAR STRIP ON THE READ -HEAD IF THE WEAR STRIP HAS BEEN USEDON THE WRITE HEAD. REStDuAL MAGNETisidMAY INTRODUCE ERRORS. WRITE HEAD ISIN LOWER POSITION.

75883446

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340-7500032-004

59700746-00177721080

Figure 1.2-3 Safety Label and Interlock Switch (1 of 3)

-H-

598300159P3


1-2

615-7006674-001-A

11)

a, CHECK ALIGNMENT OF INTERLOCK SWITCHESFOR PROPER OPERATION. ADJUST AS NEEDED.

NOTE: THIS VIEW DOES NOT INCLUDE ALL PRODUCT LABELS; ONLY THOSE LABELSWHICH ARE IMPORTANT TO PERSONNEL AND/OR PRODUCT SAFETY ARE INCLUDED.

FRONT

-L-

CAUTIONommsoi ro Inm Wu. ono 0VII4NRING MAY St CAMS It1•CDSPet Isic /Ott Ma) 04 04001si0 solOw

COIRSCI IOAAWAINKI OP A Wm,/ INX loak is A OMNIEms; •rosTp mittAt Mit-104010 CONTACT. SINIORASEDCONTACt ORtoscol M AY II USED whs. Hio Cuzkp

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77610309-5

-m-HAZARDOUS AREA TRAINED SERVICE PERSONNEL ONLY ZONE DANOEREUSE RESERVEE AU PERSONNEL AUTORKSE OEFAHRL. BEREICH. NUR FUR FACMPERSONAL, PERICOLOI SOLO PERSONALE ADDESTRATO AREA PELIGROSA SOLO PERSONAL MANIENIIMENTO

340-7500032-005

— N —

CAUTIONPaper dust is detrimental to machine operation.Use vacuum to resort dust daily. 00 MOT AlOW DUST

340-7500032-019

POWER SUPPE.


STOP TEED

INTER ME Sii170.1IF ENDORSERIS PRESENT

Nit P. ENDORSERINTERLOCK SWITCH

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340-7500032-006

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1.2.1 Purpose and use of Product

The DP is designed as a medium speed, multipur-pose device for reading and sorting paper productsof a unit record class.

With appropriate read options installed, the DP iscapable of Magnetic Ink Character Recognition(MICR), Optical Mark Recognition (OMR), and/orOptical Character Recognition (OCR) in a variety ofcharacter fonts.

1.2.2 Model and Options

The availability of any specific model or option issubject to local marketing policies. Contact a mar-keting representative or BTI Systems Inc. businessoffice if any questions arise.

1.2.3 Performance Characteristics

Table 1.2-1 provides a brief summary of perform-ance characteristics of the Document Processor.

Table 1.2-1 Performance Characteristics

DOCUMENT WEIGHTMINIMUM': 20 POUNDS (LONG GRAIN ONLY)MAXIMUM -43 POUNDS 24 POUNDS

DOCUMENT DIMENSIONS:LENGTH - 152 TO 222 MM (5 0010 8.75 1N-1HEIGHT - 70 TO 107 MM (2.75 TO 4.25 IN.)CALIPER - 0 0762 TO 0 2286 MM (0.003 TO 0 009 IN.)

NOMINAL FEED RATE. - 1.000 DPM (DOCUMENTS PER MINUTE) NOMINALSIX INCH DOCUMENTS

INPUT HOPPER - 330 MM 915.01N ) STACKER CAPACITYOUTPUT HOPPER - 64 MM (2.5 IN) STACKER CAPACITY

READ OPTIONS'

MICR OMR OCR (1 OR 2 LINES)

El3B DOR1 NUMERIC AND ALPHANUMERICCMC-7 OCR2 NUMERIC AND ALPHANUMERIC

MULTIPLE FONT SELECTION

SELF-CLEAN OCR

E13B, MICR AND OCR COMPARE

OTHER OPTIONS:REFER TO SECTIONS 4 OF THIS MANUAL.

1.2.4 Input Power

1-4

615-7006674-001-A

\

READBACKUP

N

DC WRITE MAGNET

DRIVEA \CAPSTANS -re-- /

,ABOVE \, / n

/WRITE

BACKUP

READ HEADAND PRE-AMPLIFIER

S

DOCUMENT TRAVEL

Figure 4.3.4-2 MICR Read Head Assembly

IDOCUMENT TRAVEL DATA TO RDMI(91690 ONLYFIFO

BACKUP

Figure 4.3.8-1 OMR Option Block Diagram

91690 Document Processor. Maintenance ManualDescription

Special care is taken in the construction of the readstation to minimize extraneous magnetic noise. Ro-tating parts are made of non-magnetic material, andthe read head area is magnetically shielded.

A spring-tensioned metal strip lightly pressesagainst the DC Write magnet, and another suchstrip presses against the read head gap at the tan-gent line. These deflect to permit document passage,but hold each document firmly against the corre-sponding head as it passes. The strip at the writehead is wired to frame ground to prevent electro-static charge accumulation. A ground wire connectsthe strip to the read head.

The read head itself is connected to DC ground bymeans of the cable shield, but is otherwise electri-cally isolated from frame ground. The pre-amplifiercover and read head mount are connected to frameground. All metal parts along the transport, exceptfor the read head and its backup strip, are electroni-cally connected to frame ground to prevent accumu-lation of electrostatic charge.

4.3.5 , CMC-7 Character Recognition

The forMat of CMC-7 characters (according toECMA Standards) prescribes that each characterconsists of seven vertical strokes separated byspaces of 0.3or 0.5 millimeters. Numeric charactersand special symbols contain two wide spaces (0.5millimeters) and alpha characters contain either oneor three wide spaces. Character recognition of theCMC-7 font is accomplished by processing the readhead signal through analog to digital amplifiers toproduce seven pulses per character separated intime by the spacing between character strokes. andproducing a seven hit binary code. representation ofthe character.

4.3.6 OCR1 Description

The description for the OCR1 PWA and the totalOCR Reader is contained in the Self-Scan OCRMaintenance Manual.

4.3.7 Dual Read Description

The description of the Dual Read is contained in theSelf-Clean OCR Maintenance Manual.

4.3.8 OMR Description

The Optical Mark Recognition Option is imple-mented on two PWB's (see Figure 4.3.8-1), identi-fied as MK/S (Mark Sense Input), MKIT (MarkSense Timing and Output), and also includes theread head assembly containing mark sensing de-vices and a 384 by 8-bit buffer contained on theM Kir P W 13.

4.3.8.1 Read Head Mark Sensing

The OMR read head is located along the verticalsection of the DP transport following the MICRreader position. It contains 14 mark sensing devicesarranged in three columns of five. four and five de-vices, respectively. Spacing between columns (hori-zontally) is 6.25 mm(0.246 in) and between devices(vertically) is 19.1mm (0.750 in). The columns arevertically staggered so a sensor is associated witheach of fourteen 6.35 mm (0.250 in) row positions.Reading by the first two columns is electrically de-layed to be effectively in phase with reading by thethird column.

The read head uses light emitting diodes (LED's) aslight sources (see Figure 4.3.8-2). Two LED's are di-rected through a cylindrical lens to provide efficientillumination of each row head area. Diffused lightreflected from the document returns through thelens to a silicon photo sensor.

615-7006674-001-A

4-11

- 91690 Document Processor Maintenance ManualDescription

Power for the LED's (MK/S-LED-SOURCE) isprovided by two current regulator circuits whichprovide a current of approximately 60 milliamperes.The LED's are wired in two series strings of 14 di-odes each. During test mode operation the LEDpower signal source is switched on and off (MIC/T-TEST-$) to allow determination of OMR reader op-tion integrity.

Figure 4.3.8-2 Read Head Mark Sensing Device

The read head backplate (and the read head) isblack. Therefore, when no document is present un-der the read head minimum light is reflected back tothe sensor. Thus, the sensor output is minimum.When a document is under the read head, and nomark is present under a sensor, maximum light is re-flected back to the sensor. Thus, the sensor output ismaximum. Sensor output (both signal and returnleads) is applied to an Automatic Gain Control cir-cuit through a coaxial cable to connector J1 on theMK/S PWB.

4.3.8.2 Mark Sense Mode Switches

Mounted in I.C. locations 5A on the MYJT board isa group of seven miniature rocker switches. Theseswitches are numbered from right to left (as board isviewed from the front) and named as follows:

MIC/T-READ-NO-T-MARKMK/F-12-ROWS

MK/T-WIDE-COLUMN

MK/T-DUAL-READ-DAIA

MK/F-TEST-GENERAIE

MKTI-HOLLERITII-MODE (Not used should al-ways be OPEN).

7. MK/I-SEND-MODE-BYTE

These switches are closed when the side with theblack dot is down.

4.4 OPERATOR PANEL SUBSYS-TEM

4.4.1 Overview

The Operator Panel Subsystem is comprised of theOPNL board, KPAD board, FEED and STOPswitches, and plasma display all located on the Op-erator Panel assembly, and the 185-volt power sup-ply (V4) located on the power supply module in thefirst frame. An optional auxiliary display panel maybe installed on the last stacker module. See Main-frame Wiring Diagram, Figure 7.3-1 for componentinterconnection information.

4.4.2 Communication

The System Manager communicates with the OPNLboard via a serial port (RS232) provided by theBUST board installed in the STD-88 card cage inthe first frame. System Manager sends messages tobe displayed on the display panel which OPNL re-ceives, processes and passes to the display. OPNLscans the keyboard and Feed and Stop switches andreports key closures to System Manager. OPNLdoes not, on it's own, react to key closures except topass them along to System Manager.

4.4.3 Display Panel

The display panel is comprised of the display itselfand a driver board and control board which are at-tached to the back of the display. These componentsmake up replaceable assembly which should not bedisassembled by field personnel. The OPNL boardsends the display the character position and ASCIIcharacter code for each character to be displayed.The display converts the ASCII code into the properdot-matrix format and displays the indicated char-acter in the indicated location.

4.4.4 OPNL Board

The microprocessor-based OPNL board is respon-sible for communications with the System Manager,communications with the display panel and scan-ning the keyboard and Feed and Stop switches forkey closures. Refer to Figure 7.1-16 for schematic ofthe OPNL board.

Port 0 of the 8031 microprocessor (U24) is used asboth the address bus and data bus for the processor.The other ports are used to control various discrete

4-12 615-7(106674-001-A

91690 Document Processor Maintenance ManualDescription

functions. Program storage for the processor is pro-vided by PROM U20.

A one-shot (U28) generates power-on clear for theprocessor and also provides the "watchdog timer"function. Port 1, Bit 4 is pulsed on a regular basis ifthe processor is functioning properly. This pulse isapplied to the input of the one-shot which is operat-ing in retriggerable mode. As long as the pulses con-tinue, the output of the one-shot stays low, but if thepulses cease, the one-shot output goes high causingthe processor to malfunction.

Interface to the RS232 serial bus is provided by U27(receiver) and U21 (driver). These devices are linedrivers and receivers only. Bus protocol and baudrate are controlled by the processor.

All signals which go to the display panel are bufferedby optoisolators Ul thru U13. This is to prevent the185 volts which is present on the display from feed-ing back to OPNL in case of a malfunction of the dis-play.

Priority encoder U16 compresses keyboard andswitch signals from seven lines down to three. Theencoded lines are output to the processor's data buswhen the encoder is enabled (EN-KEY is low).

The DIP switches (S1) are non-functional in this ap-plication. The position of the switches does not mat-ter.

4.4.5 Remote Display Panel

An optional remote display may be installed on thelast stacker module. This display is comprised of anOPNL board and a display assembly identical tothose described above. but does not have a key

-board. The serial communication bus from BUST isextended to the remote panel, so it displays exactlythe same information as the operator panel display.

4.4.6 Power-Up

On power-up the processor performs some internaltests. and then if these tests are completed success-fully, waits for System Manager to send a special

code on the RS232 bus which is echoed back to sig-nify that the Operator Panel Subsystem is opera-tional. If this code is not echoed back, System Man-ager halts the power-up sequence and flashes theLED on the STDM board. If the Operator PanelSubsystem is functioning, but the BUST board orRS232 cable are faulty, the same indication is given.The problem may be isolated further by performingthe Operator Panel Self Test. See Diagnostic sectionof this manual.

4.4.7 Operation

During normal operation, the processor scans thekeyboard and switches at regular intervals and re-ports any key closures to System Manager via the se-rial bus. Any messages coming from System Man-ager on the serial bus cause an interrupt to theOPNL processor. In response to this interrupt, theOPNL immediately processes the message and up-dates the display with the new information.

4.5 LOGIC AND DISCRETE FUNC-TION CONTROL PWA'S

4.5.1 STDM Module

4.5.1.1 Overview

The STDM module is an 8088-based microproces-sor PWA. The PWA contains up to 32K of PROMmemory and up to 8K of RAM memory. The STDMalso has an 8253 Timer and an 8259 Interrupt con-troller on the board. The STDM module can operatein one of two modes, either as a full STD bus control-ler capable of accessing a megabyte of memory or asa STD bus controller with only 64k, all on the board.When operating with only 64k of address space, theonly devices that ma y be accessed over the STD busare I/O devices. Part of the processor data and ad-dress bus is connected to a 34 pin connector, whichpermits an external I/O device to be controlled bythe processor without communicating over the STDbus. 1 his connector follows the Intel SBx connectorspecifications. A second connector is provided atthe top of the PWA for interrupt connection. Referto STDM Block Diagram, Figure 4.5.1-1.

615-7006674-001-A 4-13

INTERRUPT8259PIC

SBXCONNECTOR

8088P

2C8253TIMER

ADDRESS BUS ( 2

DATA BUS (8

LEDDRIVER 8 BIT

LATCH(8)> (8

PROM

BUSBUFFERS STD-88

BUS

ADDRESSDECODE

RAM

Figure 4.5.1-1 STDM Block Diagram

1. 9 0,0 Document Processor Maintenance ManualDescription

4.5.1.2 Processor Description

The microprocessor is an 8088. The 8088 is capableof accessing up to one megabyte of memory and upto 64k I/O ports, but only the first 256 ports are avail-able in the STDM design.

4.5.1.3 Interrupts

Interrupts are controlled by an 8259 ProgrammableInterrupt Controller. This controller will accept andprioritize up to eight interrupts. The interrupts arelabeled IRO to IR7. They are connected as follows:

IRO Connected to the STD bus interrupt

IRI Jumper selectable: may be con-nected to either the interrupt con-nector or to the SBx interrupt O.

IR2 Jumper selectable; may be con-nected to either the . interrupt con-nector or to the SBx interrupt 1.

IR3-1R5 Connected to the interrupt connec-tor.

IR6 Connected to the 8253 timer output.IR7 Connected to the interrupt connec-

tor.

The 8529 is addressed at I/O ports 04 and 05.

4.5.1.4 Timer

The 8253 timer is addressed at ports 00-03, and in-cludes 3 timer/counters. Only 2 of the timers may beused on the STDM design. The timer clock is 100KHz, and is derived from a 10 MHz crystal oscilla-tor. The two timers used are timers 1 and 2. The in-put of tinier 1 is connected to the 100 KHz clock. Theoutput of timer 1 is connected to the input of timer 2and the output of tinier 2 is connected to IR6 of the8259 PIC. Timer 0 is not used. The 8253 is providedwith a jumper which, when removed, disconnects thechip select. When the jumper is removed, all ac-cesses to ports 00-03 will be routed to the STD bus,effectively disabling the tinier on this PWA.

4.5.1.5 Led

The LED is addressed at port 08. Writing a value of01 will light the LED, and writing a 0 will turn theLED off.

4.5.1.6 SBx Connector

The SBx connector provides the following 8088 sig-nals to an external board:

ADO-AD7

WRRD

A0-A4

- 4-14 615-7006674-001-A

91690 Document Processor Maintenance ManualMaintenance

function of test,

components/subsystems tested.

failure indication.

troubleshooting sequence.

Each Figure contains areas highlighted in "bold"and "bold dashed" lines. The components/subsys-tems with a "bold" outline are being tested. Compo-nents/subsystems with "bold dashed" outlines arerequired to perform the test. If the test fails, itemswith "bold" outlines are suspected first, items with"bold dashed" outlines are suspected second. Fi-nally, all components/subsystems not outlined

should be removed selectively and power-up test re-run. as failures in these components/subsystemsmay affect tests not related to them.

Figures 5.6.1-1 through 5.6.1-16 contain a blockmarked "other PWA's". These are subsystems thatperform self tests and will be tested for status by theSystem Manager later in the test sequence.

Sections 5.6.1.6.5.6.1.7 and 5.6.1.8 define special fail-ure codes for tracker, reader and ink jet controllers.It is recommended that these sections be reviewedto ensure understanding of how these codes relate tothe DP diagnostics.

CONNECTORHOST IBS BUS P L

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FUNCTION POWER ON RESET CIRCUIT ACTIVATES STOM'S CPU. CPu WRNS OR STOM'S LED

COMPONENTSINVOLVED

. sTOM

. <HS- SIC CARD CAGE BACAPLASE

FAILUREINDICATION

STDM ' S LED DOES NOT COml ON WITHIN I SECOND AFTER POWER UP OR CARD CAGI RESET

TROUBLESHOOTINGSE Q UENCE

- REPLACE STOWRYA /TEST. REPLACE MESS PWA / IES 1

- CHECK/ REPLACE BAE LPLANE / TEST

Figure 5.6.1-1 Power On - STDM Activated

615-7006674-001-B

5-47 -

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FUNCTION RAM AHD ROM TESTED ON MEMS AND STUN

CCAPONENTSINVOLVED

- STDM- HEMS- STD CARD CAGE BACKPLANE

FAILUREINDICATION

STINK'S LtU REMAINS ON FOR LONGER THAN 5 SECONDS

. TROUBLESHOOTING .SEQUENCE

- CHEEK KS VOLTSREPLACE STD!! PHA/TEST

. REPLACE HEMS P:A/TES'CHECK/REPLACE ARCO:ANC/TEST

Figure 5.6.1-2 RAM and ROM Tested

91690 Document Processor Maintenance ManualMaintenance

V CONNECTORHOST IBS BUS I OPNL

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F UNCTION A SPECIAL CODE IS TRANSMITTED TO THE OPNL. THE OPNL SHOULD ECHO THIS CODE BACK TO THE BUST PHA.BUST INTERAUPI TO STD, IS TESTED.

COMPONENTSINVOLVED

BUST PLRBUST INTERRUPT CABLEOPNL PEA

- BUST P4A/OPHL CABLE- • / . 12 VOLTS, KS VOLT SE CONON

FAILUREINDICATION

StOm's tED BLINKING

TROUBLESHOOTINGSEQUENCE

CHECK . 12 AND -IV NEWS AT OPNL JO (SEE DC PwR D/ST)CHECK/REPLACE BUST INTERRLI R T CABLE/TESTREPLACE BUST PuArIESTREPLACE DIN. PHA/TESTCHECK/RE P LACE BUST/CPNL CABLE/TESTREPLACE STDM PHA/TESTREPLACE MEMS PHA/TEST

Figure 5.6.1-3 OPNL Test Code

5-48

615-7006674-001-13

91690 Document Processor Maintenance ManualIllustrated Parts Catlog

PARTS LIST NUMBER: 103-7001987-001 REV. M (CONTINUED)TITLE: LOWER XPORT DECK ASM

ITEM PART NUMBER REV. PART NAME QTY.124 N80P16036B A SCREW #10 PN HD 21/4 4125 N405P39B ZZ WASHER LOCK STEEL 11127 75894142 A BUSHING 1128 12A1571P17 AD BALL BEARING 1129 43B126148P22 C SCREW 1130 77720376 A BELT V-RBBED J-4 TYP 1

77720377 A POLY-V BELT 1132 77757167 A IDLER ADJ FEED TIRE 1133 N14P250012B ZZ L SCREW CAP 2134 N402P43B ZZ WASHER PLAIN 6 2135 53777910 A NUT & WASHER 1136 43C142270P21 H CLAM P CABLE 3137 N80P16006B ZZ SCREW PH PHIL #10-32X3/8 2139 43A168062P 15 F ADHESIVE 222 AR140 43C142270P8 H CLAM P CABLE AR142 N405P42B ZZ WASHER LOCK SPRING 5/16 6143 77756354 E HARN FEED MOTOR 1144 75898066 F HANDLE 1145 N83P13006V A SCREW MACHINE BRASS 3146 77757255 A RIB EXTRUSION 3147 N84P5004B A SCREW MACHINE STEEL 15148 N80P16012B ZZ SCREW PH PHIL #10-32X3/4 1149 77757258 A SPRNG ANCHR FD MTR 1150 77757214 F GUIDE ASSY READER REF151 N402P39B A WASHER REF152 77758967 A MTRC-KIT 1153 00860303 SCREW, SELF LOCKING 6154 95125322 P LOCTITE 242 AR155 201-7000482-002 A SHIM 2157 59741756-001 H CAPSTAN 2158 77756009 L POLY V PULLEY 3159 202-7003408-001 B SPACER IDLER 2160 N14P25016B 01 SCREW 3/8-16x1 2161 77720383 C BLT V-RIB J-4 94.0IN 1162 00860326 E SCREW, SELF-LOCKING 2

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91690 Document Processor Maintenance ManualIllustrated Parts Catlog

NOTES:(.ATTACH GROUND STRAP (ITEM 43/

TO UPPER TX DECK WHENOPERATOR PANEL ASSY IS INSTALLED INMAIN FRAME ASSY. OTHER END OF GROUNDSTRAP IS ATTACHED TO SCREW HOLDING PANEL,FEED CHUTE TO OPERATOR PANEL BASE.

A 2. MOUNT GROUND STRAP (ITEM 33) TO ITEM I AND 2 USING HINGE(ITEM 18), MOUNT HARDWARE AT LOCATION SHOWN.

3, INSTALL GROUNDING WASHERS (ITEM, 3 4 ) BETWEEN TERMINALS OFGROUND STRAPS (ITEMS 33 AND 43) AND FAINTED SURFACES SO THAT WASHERTEETH CUT THROUGH PAIN I.

A 4. FOR SPARES REPLACEMENT ORDER ITEM 42 DISPLAY KIT.

77757052 OPERATOR PANEL ASSY (1 OF 3)

6-242

615-7006674-001-B

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PARTS LIST NUMBER: 77757052TITLE: OPERATOR PANEL ASSY

REV.


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ITEM PART NUMBER REV. PART NAME QTY.1 200-7006152-001 B OP PANEL BASE 12 77756222 L OPERATOR PANEL 1

500-7601060:002-- C PCA, OPNL REFa4— 77720187• B DISPLAY PANEL PLASMA 1*4— 77720186.4 A DISPLAY PANEL PLASMA 1

5 77755350 C PWA KPAD 16 77720190 B SWITCH MOM ILLUM 17 77720195 A SWITCH CAP STOP AMBER 18 77720191 A SWITCH MOM ILLUM 19 77720193 B CAP SWITCH FEED 110 77756286 OP PANEL PWA COVER 111 43C168722P45 F STANDOF 1.701_0 412 43C168722P32 F STANDOFF 413 77720530 3 OPER.PANEL LATCH 114 77756215 B LATCH BRKT READ DOOR REF15 59700409-006 A CATCH MAG 116 201-7000532-001 A OPER PNL SW BRKT MNT REF17 77727771 02 SWITCH LINE-INTERUPT 118 77756223 A HINGE OPERATOR PANEL 119 00860324 SCREW SELF LOCKING 1120 N402P39B A WASHER 1121 N238P16B A NUT & WASHER ASSY 622 N402P38B A WASHER FLAT #8 4423 77756220 D DISPLAY MOUNT 224 91976218 ZZ M4 X 6MM SCREW 425 77756348 G CABLE, OP PAN SW 126 77753060 H RIBBON CABLE ASSY 16 127 77753061 G RIBBON CABLE ASSY 16 128 340-7500032-008 A LABEL ELEC HAZARD 129 43A168049P5 _ E FOAM TAPE 2230 N238P15B ZZ NUT & WASHER ASSY 631 77720550 03 RUBBER GROMMET 832 43C142270P16 H CLAMPCABLE 133 77756396 C GND JUMPER 2.5 IN 134 09040204 B WASHER, LOCK 435 43A168065P7 H BUMPER 136 507-7600114-003 C FM KIT, OPNL 137 201-7000530-001 B SWITCH BRACKET REF38 N80P15006B ZZ SCR PAN HD PH #8-32X.38 REF39 N405P38B A WASHER LOCK SPRING #8 REF40 201-7000611-001 A SPACER, O.P. 142 103-7002531-001a B DISPLAY PANEL KIT, REF43 75949346 N GROUND JUMPER 144 201-7003932-001 A DOOR TAB, OPERATOR PANEL 145 201-7003933-001 B LATCH/SWITCH BRACKET 146 200-7003934-001 B SWITCH LOCATING PLATE 147 340-7500075-001 01 LABEL 148 43A168049P3 FOAM TAPE 6

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TABLE IA

PERSONALIZED PWA OPTION CONVERSION CHART

IF GENERICIS 77755101

IF GENERICIS 77755102

U22

U23 11 1

PERSONALITYKIT

77758537 77758538 STDM-A B C 77758595

505-7600619-001 505-7600620-001 STDM-B D F 77758596

505-7600621-001 505-7600622-001 STDM-C D C 77758990

TABLE 1B

PARTNUMBER TITLE

SYMBOLKEY

77727798 NVRAM2KK8 B*

77727833 14.7546 MHZ C

77727722 6264P-15 D

77721075 24 MHZ F

• NVRAM MUST BE INSTALLED IN SOCKET PINS 3 THROUGH 26LEAVING SOCKET PINS 1, 2, 27, 28 VACANT. PIN 1 OF I.C.IN SOCKET PIN 3, ETC.

TABLE 2

SHUNT JUMPER PLACEMENT

WI W2 W3 W4 W5 W6 W7 W8 W9 WI0 W11 W12 W13 W14 W15 W16

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SHUNT JUMPER PLACEMENT

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NOTES:

I. STDM GENERIC PWA PART NO. IS 77755101 THIS PWA MUST HAVE ONE "PERSONALITY" KIT INSTALLED DEPENDINGON USAGE WITHIN SYSTEM.

A) INSTALL COMPONENTS LISTED IN TABLE 18 AT LOCATIONS LISTED IN TABLE IA, SHEET 2. SECURE CRYSTAL (VI) TOPWA AS FOLLOWS:

IF CRYSTAL HAS HOLD-DOWN WIRE AT TOP OF CASE SOLDER IT IN CORRESPONDING HOLE IN PWB.

IF CRYSTAL DOES NOT HAVE HOLD-DOWN WIRE USE PIECED': HOOK-UP WIRE (APPROX. 21AWG) LOOPEDOVER CRYSTAL AND SOLDERED IN HOLES EITHER SIDE OF CRYSTAL.

B) INSTALL SHUNT ASSEMBLIES (77727717) PER TABLE 2, SHEET 2.

REFER TO FIGURE 1 FOR COMPONENT LOCATIONS WHEN USING M/P 77755120-B, AND USE WIRE JUMPERP.N. 77753600.REFER TO FIGURE 2 FOR COMPONENT LOCATIONS WHEN USING M/P 77755121-A, AND USE SHUNT JUMPERP.N. 77727747.

TITLEMARK PWA WITH ASSEMBLY NO. AS SHOWN IN COLUMN I, TABLE IA PER 12A1099P19. STDM PERSONALITY INSTRUCTIONSPIN I AND 2 OF LOCATIONS W2, W3, AND W5 ARE CONNECTED BY ETCHES ON PWB.

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7-238

615-7006674-001-B

3

91690 Document Processor Operator Manual

Section One

General Description

1.1 INTRODUCTION TO MANUALThis publication describes the Model 91690 Document Processor (DP), a product manufac-tured by BTI Systems Inc., Oklahoma City, Oklahoma, U.S.A.

This manual provides sufficient information for the user to operate the DP and maintain itsoperator accessible components in optimum working condition. Refer to appendices foroperation with certain options not covered elsewhere in the manual.

1.2 PRODUCT DESCRIPTIONThe DP is a medium speed, multipurpose device for reading and processing paper docu-ments. It will process up to 1000 six inch documents per minute. It operates either onlineunder user program control or offline in stand alone mode.

The DP consists of a mainframe, option module (s), and one to six six-pocket stacker OutputModules. The mainframe includes a control panel, a feeder, a transport mechanism, andprovisions for reader, endorser, and printer options. In its basic configuration, the DP pro-vides:

MainframeStandard OEM interfaceOne six-pocket stacker output moduleAuxiliary pocketProvisions for expansion via numerous available options.

A system may be custom tailored to meet specific requirements by selection of the appropri-ate options,

Refer to Figures 1.2-1 and 1.2-2 for product appearance.

D

615-7006394-001-C 1-1

Figure 1.2-1 DP with Two Stacker Modules


Figure 1.2-2 DP with Option Module and Three Stacker Modules

1-2

615-7006394-001—C


1.3 AVAILABLE OPTIONS

The following options are available.

MICR (Magnetic Ink Character Recognition) Reader; E-13B or CMC-7Duo Duplex MicrofilmerCinemode MicrofilmerOutput Modules (six pocket)OMR (Optical Mark Recognition) ReaderPocket GroupingInternational Power KitsOCR (Optical Character Recognition) ReaderInternational Agency KitsSelf—clean OCR Auxiliary Read (E-13B Dual Read MICR and OCR compare)International Shipment Packaging KitAuxiliary Display PanelLogo/Date EndorserSpecial Character DisplaysVariable Alphanumeric Printer (front and/or back)Dress PanelsEncoderImage ModuleMerge Feeder

1.4 OPERATOR ACCESS AREAS

Because of the reliability/maintainability characteristics of the DP, and its self diagnosticand menu driven operation, operator access is limited to the areas shown in Figure 1.4-1 forthe operational configuration described in paragraph 1.2. Refer to the appropriate appendixfor operator access areas for certain options.

615-7006394-001-C 1-3

STACKER TRANSPORTACCESS HANDLEMAINFRAME

HOOD ASSYMAINFRAME

HOOD ACCESSHANDLE

OPERATOR PANEL'AUXILIARYPOCKET

ENDORSERAREA

TRANSPORTAREA

STOP SWITCH

READ AREA

DOCUMENT FEED AREA i LMAIN CIRCUIT BREAKER(POWER ON SWITCH)

1ST. OUTPUTMODULE

2ND. OUTPUTMODULE

FEED SWITCH

FEED SWITCH

TOP SWITCHREAD/FEED

ACCESS DOOR

REVERSE BELTACCESS DOOR


Figure 1.4-1 Operator Access Areas

1-4 615-7006394-001—C

MAINFRAMEHOOD RELEASEAND GUIDEHANDLE

•

OPERATOR PANELRELEASE

OCR READ AREAer't MOVABLE GUIDETOGGLE LATCH

MICR READ AREAMOVABLE GUIDE

TOGGLE LATCH

FEEDERMOVABLE GUIDETOGGLE LATCH

SEPARATORMOVABLEGUIDE

DESKEW AREAMOVABLE GUIDETOGGLE LATCH


Figure 1.4-2 Read/Feed Area Controls

615-7006394-001—C 1-5


Use this space for notes.

1-6 615-7006394-001-C


Section Two

Operator Controls and Indicators

2.1 GENERAL

This section describes the operator accessible con-trols and indicators for the 91690 Document Proces-sor (DP). All job, diagnostic, and maintenance con-trol functions are performed using the display

screen and keypad on the operator panel. See Figure22-1.

2.2 OPERATOR PANELThe operator panel consists of a display screen, key-pad, and STOP and , FEED control switches. SeeFigure 2.2-1.

OPERATOR

OPERATOR

DISPLAY KEYPAD

FT]** OFFLINE ** Item Count(OFF)

STOP < 000000000 > U UF-9-1 FE]

ON/OFFLINE D. CAMERAFEED DDOC SELECT

C. SORT SELECTFT] CHG CLR

Figure 2.2-1 Operator Panel

The FEED switch starts all transport motors, thenstarts and stops document feeding. The STOPswitch stops all feed and transport motors. Asidefrom these two switches, the DP is completely menudriven.

Messages to the operator are displayed on the display screen, and data and commands are entered usmg the keypad. The higher level menus will display alist of letters, each of which is follomied by the nameof another menu. Pressing a letter key (A-F) selects

615-7006394-001-A 2-1

STOP FEED

O O


the associated menu, which is then displayed. Press-ing the EX key will exit the current menu and returnto the preceding higher level menu.

Some menus will show letters and a function, fol-lowed by the word ON or OFF. Pressing the letterwill toggle the function between ON and OFF. Someof the menus will show items with numeric values.For these items, pressing the associated letter keywill cause the item to be incremented to its next legalvalue. The desired value may also be entered di-rectly, using the numeric portion of the keypad (keys0-9), after first selecting the item by pressing the as-sociated letter key.

For a detailed description of Control Panel use,menus, and functions, refer to Section 3.

2.3 STACKER MODULE CON-TROLS AND INDICATORS

2.3.1 Standard

There are orange pocket indicators located on eachstacker module under each pocket. Refer to Figure2.3-1. Each stacker module also has a FEED andSTOP switch. These FEED and STOP switches du-plicate the functions of the FEED and STOPswitches on the operator panel. The pocket indica-tors indicate one of three conditions:

The indicators will light and feed will stopwithin two seconds when a pocket is full,the indicators will blink individually andfeed will stop when the host determines thata pocket needs to be emptied, even if it is notfull, and

3) all six of the indicators in a stacker modulewill blink when a jam has been detected inthat module.

When feed has been stopped because of a fullpocket, emptying that pocket will cause feed to auto-matically resume. The operator must press theFEED switch to resume feed after emptying apocket with a blinking indicator.

POCKET FULL INDICATORS

Figure 2.3-1 Stacker Module Controls and Indicators (Standard)

2.3.2 Pocket Grouping

Figure 2.3-2 illustrates the stacker module controlsand indicators with the pocket grouping option in-stalled. The FEED and STOP switches duplicate thefunctions of the FEED and STOP switches on theoperator panel. The orange and yellow indicatorsbelow each pocket identify priority for emptying fullpockets. The two digit alphanumeric display below

each pocket provides pocket identification, withgrouped pockets having identical nomenclature.Pockets may be identified and grouped in any com-bination, with pockets of any one group always beingcontiguous. Non-grouped pockets operate as de-scribed in Section 2.3.1. Jams are indicated as inSection 2.3.1. Grouped operation is described inSection 4.4.2.

2-2 615-7006394-001-A

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